Yamaha T135 SE 2016 Owner'S Manual Download Page 56 | Manualshive

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PERIODIC MAINTENANCE AND MINOR REPAIR

6-21

Wheels

To maximize the performance, durabil-
ity, and safe operation of your motor-
cycle,

note

the

following

points

regarding the specified wheels.

The wheel rims should be checked
for cracks, bends or warpage, and
the spokes for looseness or dam-
age before each ride. If any dam-
age is found, have a Yamaha
dealer replace the wheel. Do not
attempt even the smallest repair to
the wheel. A deformed or cracked
wheel must be replaced.
The wheel should be balanced
whenever either the tire or wheel
has been changed or replaced. An
unbalanced wheel can result in
poor performance, adverse han-
dling characteristics, and a short-
ened tire life.
Ride at moderate speeds after
changing a tire since the tire sur-
face must first be “broken in” for it
to develop its optimal characteris-
tics.

6

WARNING

It is dangerous to ride with a
worn-out tire. When a tire tread
begins to show crosswise lines,
have a Yamaha dealer replace
the tire immediately.

Front tire:

Size: 70/90-17M/C 38P
Manufacturer/model:

Vee Rubber/V322F

Rear tire:

Size: 80/90-17M/C 44P
Manufacturer/model:

Vee Rubber/V322F

Tire information

This motorcycle is equipped with
tubeless tires.

W

WARNI

ARNING

NG

The front and rear tires should
be of the same make and de-
sign, otherwise the handling
characteristics of the vehicle
cannot be guaranteed.
After extensive tests, only the
tires listed below have been ap-
proved

for

this

model

by

Yamaha Motor Co., Ltd.

WARNING

«
...
54
55
56
57
58
...
»

Summary of Contents for T135 SE 2016

Page 1: ...55D F8199 32 BDB CVLV QBOEVBO EFOHBO UFMJUJ TFCFMVN NFOHFOEBMJLBO NPUPTJLBM JOJ 6 6 1 6 1 ...

Page 2: ...perating this vehicle This manual should stay with this vehicle if it sold Baca buku panduan dengan teliti sebelum mengendalikan motosikal ini Buku panduan ini diberi percuma dengan pembelian motosikal Փ 䖭 ऩ䔺ҹࠡˈ䇋 ߚܙ Փ 䖭ᇣ ݠ Ǆ䖭 ݠ 乏ҬϢ ऩ䔺ϔ䍋Ǆ ...

Page 3: ...nd others from trouble and injury In addition the many tips given in this manual will help keep your motorcycle in the best possible condition If you have any further questions do not hesitate to contact your Yamaha dealer The Yamaha team wishes you many safe and pleasant rides So remember to put safety first Yamaha continually seeks advancements in product design and quality Therefore while this ...

Page 4: ...onal injury hazards Obey all safety messages that follow this simbol to avoid possible injury A WARNING indicates a hazardous situation which if not avoid could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer NOTICE TIP or death WARNING ...

Page 5: ...N T135SE OWNER S MANUAL 2016 by Yamaha Motor CO Ltd 1st edition January 2016 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Co Ltd is expressly prohibited Printed in Malaysia ...

Page 6: ...lling the cowlings and panel 6 5 Checking the spark plug 6 7 Engine oil and oil filter element 6 10 Coolant 6 13 Cleaning the air filter element 6 15 Adjusting the carburetor 6 17 Adjusting the engine idling speed 6 17 Adjusting the throttle cable free play 6 18 Valve clearance 6 19 Tires 6 19 Wheel 6 21 Checking the brake lever free play 6 22 Adjusting the brake pedal free play 6 22 Adjusting the...

Page 7: ...ry light bulb 6 35 Rear turn signal light and tail brake light 6 35 Front wheel 6 36 Rear wheel 6 37 Troubleshooting 6 39 Troubleshooting charts 6 40 MOTORCYCLE CARE AND STORAGE 7 1 Care 7 1 Storage 7 3 SPECIFICATIONS 8 1 CONSUMER INFORMATION 9 1 Identification numbers 9 1 ...

Page 8: ...understand all of the labels on your vehicle They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Yamaha dealer 1 ...

Page 9: ...of motorists to detect Make sure that you are qualified He or she should and recognize motorcycles in traf and that you only lend your motor Obtain thorough instructions from fic is the predominating cause of cycle to other qualified operators a competent source on all aspects automobile motorcycle accidents of motorcycle operation Many accidents have been Know your skills and limits Observe the w...

Page 10: ...ribute to an impairment Carbon Monoxide is a colorless odor control of vision that could delay seeing a less tasteless gas which may be The operator should keep both hazard present even if you do not see or smell hands on the handlebar and The use of a jacket heavy boots any engine exhaust Deadly levels of both feet on the operator foot trousers gloves etc is effective carbon monoxide can collect ...

Page 11: ...in mind as windows and doors tents can create unstable han Cargo and accessory weight dling or a slow steering re should be kept as low and close to Loading Adding accessories or cargo to your motorcycle can adversely affect stabili ty and handling if the weight distribution of the motorcycle is changed To avoid the possibility of an accident use ex treme caution when adding cargo or accessories t...

Page 12: ...ly inspect the accessory before using it to make sure that it does not in any way reduce ground clearance or cornering clearance limit suspension travel steering travel or control operation or ob scure lights or reflectors Accessories fitted to the handle bar or the front fork area can create instability due to improp er weight distribution or aerody namic changes If accessories are added to the h...

Page 13: ...e 6 35 6 Seat lock page 3 9 2 Headlight page 6 34 7 Tail brake light page 6 35 3 Battery page 6 32 8 Rear turn signal lights page 6 35 4 Storage compartment page 3 10 9 Shift pedal page 3 6 5 Owner s tool kit page 6 1 10 Coolant reservoir page 6 14 1 2 3 6 7 8 5 4 10 9 ...

Page 14: ...7 Engine oil filter element page 6 11 8 Brake pedal page 3 6 9 Engine oil drain bolt page 6 11 10 Engine oil filler cap page 6 11 1 Kickstarter page 3 9 2 Fuel tank cap page 3 6 3 Fuse page 6 33 4 Helmet holder page 3 9 5 Air filter element page 6 15 1 2 3 4 6 5 9 8 7 10 ...

Page 15: ... instruments 5 Right handlebar switch page 3 5 6 Brake lever page 3 6 7 Throttle grip page 6 18 1 Left handlebar switches page 3 4 2 Speedometer unit page 3 4 3 Fuel gauge page 3 4 4 Main switch steering lock page 3 1 1 2 3 4 5 6 7 ...

Page 16: ... lock controls the ignition and lighting systems and is used to lock the steering The various positions are described below ON All electrical systems are supplied with power and the meter lighting comes on and the engine can be started The key cannot be removed OFF All electrical systems are off The key can be removed ON LOCK OFF 1 2 3 1 3 WARNING Never turn the key to OFF or LOCK while the vehicl...

Page 17: ...yhole cover 2 Ignition switch For starting the engine To open the keyhole cover Insert the key head into the key hole cover receptacle as shown and then turn the key to the right to open the cover _ 1 push shut bottom To close the keyhole cover Push the push shut bottom after remove the key 3 2 ...

Page 18: ...electrical circuit is defective To determine which of the above is occurring stop the vehicle when it is safe to do so then turn the main switch to OFF and then back to ON If the warning light stays on this in dicates the engine is overheating Keep the engine turned off and al low it to cool Turn signal indicator light This indicator light flashes when the turn signal switch is pushed to the left ...

Page 19: ...ses When the needle reaches the red zone approximately 1 0 L 0 26 US gal 0 22 Imp gal remain in the fuel tank If this occurs refuel as soon as possible TIP Fuel gauge Handlebar switches Do not allow the fuel tank to empty itself completely The main switch must be turned to ON for the fuel gauge to display an accurate fuel level reading Left 1 Speedometer 2 Odometer 1 Fuel gauge 2 Red zone 1 Dimmer...

Page 20: ...ch To signal a right hand turn push this switch to To signal a left hand turn push this switch to When re leased the switch returns to the center position To cancel the turn signal lights push the switch in after it has re turned to the center position Shift pedal 1 Shift pedal The shift pedal is located on the left side of the engine This motorcycle is equipped with a constant mesh 4 speed transm...

Page 21: ...oward the handlebar brake press down on the brake pedal grip 1 Fuel tank cap 1 Fuel tank cap 2 mark To remove the fuel tank cap 1 Open the seat See page 3 9 2 clockwise and pull it off To Install the fuel tank cap 1 Insert the fuel tank cap into the tank opening and turn it clockwise until the marks on the cap and tank are aligned 2 Close the seat WARNING Make sure that the fuel tank cap is proper...

Page 22: ...e fuel tank Stop filling when the fuel reaches the bottom of the filler tube Because fuel expands when it heats up heat from the engine or the sun can cause fuel to spill out of the fuel tank 3 Wipe up any spilled fuel imme diately NOTICE Immediately wipe off spilled fuel with a cle an dry soft cloth since fuel may deteriorate painted surfa ces or plastic parts 4 Be sure to securely close the fuel...

Page 23: ...nly unleaded gasoline The use of leaded gasoline will cause unrepairable damage to the catalytic converter Never park the vehicle near pos sible fire hazards such as grass or other materials that easily burn Do not allow the engine to idle too long NOTICE Use only unleaded gasoline The use of leaded gasoline will cause severe damage to internal engine parts such as the valves and piston rings as w...

Page 24: ... is properly se cured before riding To open the seat 1 Insert the key in the lock and then turn it as shown 2 Fold the seat up 1 Seat lock 2 Seat 2 1 1 1 Kickstarter 1 1 Kickstarter If the engine fails to start by pushing the start switch try to start it by using the kickstarter To start the engine fold out the kickstarter lever move it down light ly with your foot until the gears engage and then ...

Page 25: ... storage com partment be sure to wrap them in a plastic bag so that they will not get wet When washing the vehicle be careful not to let any water enter the storage compartment 1 To release a helmet from a helmet holder Open the seat remove the helmet from the helmet holder and then close the seat 3 10 WARNING The vehicle must not be ridden with the sidestand down or if the side stand cannot be pr...

Page 26: ...chedules described in the Owner s Manual Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage Do not operate the vehicle if you find any problem If a problem cannot be corrected by the procedures provided in this manual have the vehicle inspected by a Yamaha dealer Before using this vehicles check the following points WARNING ...

Page 27: ...Check operation If soft or spongy have Yamaha dealer bleed hydraulic system Check brake pads for wear Replace if necessary Check fluid level in reservoir If necessary add recommended brake fluid to specified level Check hydraulic system for leakage 6 22 6 24 Rear brake Check operation Check pedal free play Adjust if necessary 6 22 Make sure that operation is smooth Lubricate if necessary Throttle ...

Page 28: ...sure that operation is smooth Brake lever 6 22 Lubricate lever pivoting point if necessary Make sure that operation is smooth Centerstand sidestand 6 29 Lubricate pivots if necessary Make sure that all nuts bolts and screws are properly tightened Chassis fasteners Tighten if necessary Instruments lights signals Check operation and switches Correct if necessary Check fluid level Battery 6 32 Fill w...

Page 29: ...ler Do not ride through deep water including puddles otherwise the engine may be damaged NOTICE 5 1 WARNING Become thoroughly familiar with all operating controls and their functions before riding Consult a Yamaha dealer re garding any control or function that you do not thoroughly un derstand Never start the engine or oper ate it in a closed area for any length of time Exhaust fumes are poisonous...

Page 30: ... If the engine fails to start by pushing the start switch release the switch wait a few seconds and then try again Each starting attempt should be as short as possible to preserve the battery Do not crank the engine more than 10 seconds on any one attempt If the engine does not start with the starter motor try using the kickstarter The coolant temperature warning light should come on when the key ...

Page 31: ...ime e g in traffic jams at traffic lights or at railroad crossings Shifting 1 Shift pedal 2 Neutral position Shifting gears lets you control the amount of engine power available for starting off accelerating climbing hills etc The gear positions are shown in the illustration TIP To shift the transmission into the neu tral position press the shift pedal down repeatedly until it reaches the end of i...

Page 32: ...gears but do not use full throttle at any time 0 150 km 0 90 mi Engine break in There is never a more important period in the life of your engine than the period between 0 and 1000 km 600 mi For this reason you should read the follow ing material carefully Since the engine is brand new do not put an excessive load on it for the first 1000 km 600 mi The various parts in the engine wear and polish t...

Page 33: ...n Never park in an area where there are fire hazards such as grass or other flammable materials 1000 km 600 mi and beyond 500 1000 km 300 600 mi Avoid prolonged operation above 3 4 Avoid prolonged full throttle operation throttle Vary the engine speed occasionally NOTICE After 1000 km 600 mi of operation the engine oil must be changed the oil filter cartridge or element replaced and the oil strain...

Page 34: ...STOMERS CAN USE THE FULLEST POTENTIAL OF YAMAHA MOTORCYCLES 2 A MOTORCYCLE CAN KEEP ITS PERFORMANCE CAPABILITY FOR A LONGER TIME Comparison of wear on engine parts piston piston ring cylinder etc 100 Perfect operative condition Without maintenance Distance covered km Engine overhaul cylinder boring piston ring change etc With maintenance ...

Page 35: ...ORCYCLE CAN DEMAND A HIGH PRICE WHEN IT IS TRADED IN AS A USED PRODUCT Fuel consumption 100 Without maintenance Distance covered km With maintenance Customer s running cost fuel cost plus maintenance and repair expenses Without maintenance With maintenance Big repairs at higher expenses Distance covered km S ...

Page 36: ...e owner s tool kit is located inside the storage compartment under the seat See page 3 9 The service information included in this manual and the tools provided in the owner s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs How ever additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly Owner s tool ...

Page 37: ...R READING x 1000 km ANNUAL NO ITEM CHECK OR MAINTENANCE JOB CHECK 1 Fuel line Check fuel and vacuum hoses for cracks or damage Check condition 2 Spark plug Clean and regap Replace Check valve clearance 3 Valves 0 5 3 6 9 12 Adjust Clean 4 Air filter element Replace 5 Battery Check operation fluid level and vehicle for fluid leakage Check voltase and battery terminal 6 Front brake Replace brake pad...

Page 38: ...ing the motorcycle or riding in the rain 14 Steering bearings Check bearing play and steering for roughness Lubricate with lithium soap based grease Every 24000 km 15 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened 16 Sidestand centerstand Check operation Lubricate 17 Front fork Check operation and for oil leakage 18 Shock absorber assem bly Check operation and sh...

Page 39: ...2 Cooling system Check coolant level and vehicle for coolant leakage Change Every 3 years 23 Front and rear brake switches Check operation 24 Moving parts and ca bles Lubricate 25 Throttle grip housing and cable Check operation and free play Adjust the throttle cable free play if necessary Lubricate the throttle grip housing and cable 26 Air induction system Check the air cut off valve reed valve ...

Page 40: ...e panel needs to be re moved and installed Cowlings A and B To remove one of the cowlings Remove the cowling bolts and then pull the cowling off as shown To install the cowling Place the cowling in the original posi tion and then install the bolts Cowling C To remove the cowling Remove the bolts and screw shown and then take the cowling off 1 1 1 Bolt 1 Bolt 1 Cowling A 2 Bolt 2 1 2 3 1 Cowling A ...

Page 41: ...olts and screw Cowling D To remove the cowling 1 Remove cowlings A and B See page 6 5 2 Remove the bolts and screws shown and then take the license bracket plate and the cowling off To install the cowling 1 Place the cowling in the original position and then install the bolts and screws 2 Install cowlings A and B PERIODIC MAINTENANCE AND MINOR REPAIR ...

Page 42: ...en install the screw and bolts Checking the spark plug The spark plug is an important engine component which is easy to check Since heat and deposits will cause any spark plug to slowly erode the spark plug should be removed and checked in accordance with the periodic mainte nance and lubrication chart In addition the condition of the spark plug can re veal the condition of the engine PERIODIC MAI...

Page 43: ...ve cowling B See page 6 5 2 Remove the resonator bolt 3 Move the resonator away as shown 4 Remove the spark plug cap 5 Remove the spark plug as shown with the spark plug wrench includ ed in the owner s tool kit 1 Resonator bolt 1 Resonator 2 Spark plug cap 1 Spark plug wrench ...

Page 44: ... to specifica tion 2 Clean the surface of the spark plug gasket and its mating surface and then wipe off any grime from the spark plug threads 3 Install the spark plug with the spark plug wrench and then tight en it to the specified torque TIP If a torque wrench is not available when installing a spark plug a good estimate of the correct torque is 1 4 1 2 turn past finger tight However the spark p...

Page 45: ...element The engine oil level should be checked before each ride In addition the oil must be changed and the oil filter ele ment replaced at the intervals specified in the periodic maintenance and lubri cation chart To check the engine oil level 1 Place the vehicle on the center stand A slight tilt to the side can result in a false reading 2 Start the engine warm it up for several minutes and then ...

Page 46: ...the engine warm it up for several minutes and then turn it off 2 Place an oil pan under the engine to collect the used oil 3 Remove the engine oil filler cap and drain bolt along with the O ring compression spring and en gine oil strainer to drain the oil from the crankcase NOTICE When removing the engine oil drain bolt the O ring compres sion spring and oil strainer will fall out Take care not to...

Page 47: ...ngine oil drain bolt and then tighten the drain bolt to the specified torque NOTICE Before installing the engine oil drain bolt do not for get to install the O ring com pression spring and oil strainer in position Tightening torque Engine oil drain bolt 32 Nm 3 2 m kgf 23 ft lbf 9 Refill with the specified amount of the recommended engine oil and then install and tighten the oil filler cap Recomme...

Page 48: ...th engine temperature Make sure that the vehicle is posi tioned straight up when checking the coolant level A slight tilt to the side can result in a false reading 2 Check the coolant level in the cool ant reservoir NOTICE Yamalube 4T SJ 20W 50 MA or SAE 20W 40 or SAE 20W 50 Recomended engine oil grade API service SF SG type or higher JASO MA Make sure that no foreign mate rial enters the crankcas...

Page 49: ...lant is not available use distilled water or soft tap water instead Do not use hard water or salt water since it is harmful to the engine If water has been used instead of coolant re place it with coolant as soon as possible otherwise the cooling system will not be protected against frost and corrosion If water has been added to the coolant have a Yamaha dealer check the antifreeze content of the ...

Page 50: ...ually wet or dusty areas 1 Remove panel A See page 6 7 2 Remove the air filter case cover by removing the screws and clamp and then pull the air filter element out 1 Air filter case cover 2 Screw 3 Clamp Changing the coolant The coolant must be changed at the in tervals specified in the periodic mainte nance and lubrication chart Have a Yamaha dealer change the coolant WARNING Never attempt to re ...

Page 51: ...e top pointing inward NOTICE Make sure that the air filter element is properly seat ed in the air filter case The en gine should never be operated without the air filter element in stalled otherwise the piston s and or cylinder s may become excessively worn 5 Install the air filter case cover by installing the screws 1 Carburetor air vent hose TIP Make sure that the carburetor air vent hose is rou...

Page 52: ...tested at the Yamaha fac tory Changing these settings without sufficient technical knowl edge may result in poor perfor mance of or damage to the engine 1 Air filter check hose 2 Clamp 6 Install the panel Adjusting the engine idling speed The engine idling speed must be checked and if necessary adjusted as follows at the intervals specified in the periodic maintenance and lubrication chart The eng...

Page 53: ...0 28 in at the throttle grip Periodically check the throttle cable free play and if neces sary adjust it as follows TIP Adjusting the throttle cable free play The engine idling speed must be cor rectly adjusted before checking and ad justing the throttle cable free play 1 Loosen the locknut Engine idling speed 1300 1500 r min TIP If the specified idling speed cannot be obtained as described above ...

Page 54: ...clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart Tires To maximize the performance durabil ity and safe operation of your motor cycle note the following points regarding the specified tires Tire air pressure The tire air pressure should be checked and if necessary adjusted before each ride WARNING The tire air pressure must ...

Page 55: ...nimum tread depth if the tire has a nail or glass fragments in it or if the sidewall is cracked have a Yamaha dealer replace the tire immediately WARNING Proper loading of your motorcycle is important for several characteristics dling braking performance and safety Do not carry loosely packed items that can shift Securely pack your heaviest items close to the cen ter of the motorcycle and distribu...

Page 56: ...an dling characteristics and a short ened tire life Ride at moderate speeds after changing a tire since the tire sur face must first be broken in for it to develop its optimal characteris tics 6 WARNING It is dangerous to ride with a worn out tire When a tire tread begins to show crosswise lines have a Yamaha dealer replace the tire immediately Front tire Size 70 90 17M C 38P Manufacturer model Ve...

Page 57: ...usting the brake pedal free play WARNING After adjusting the drive chain slack or removing and installing the rear wheel always check the brake pedal free play If proper adjustment cannot be obtained as described have a Yamaha dealer make this ad justment After adjusting the brake pedal free play check the operation of the brake light 1 Brake pedal free play The brake pedal free play should mea su...

Page 58: ...ng nut in direction b Checking the front brake pads and rear brake shoes The front brake pads and the rear brake shoes must be checked for wear at the intervals specified in the periodic main tenance and lubrication chart Front brake pads 1 Brake pad wear indicator groove Each front brake pad is provided with wear indicator grooves which allow you to check the brake pad wear with out having to dis...

Page 59: ...se only the recommended quality brake fluid otherwise the rubber seals may deteriorate causing leakage and poor braking perfor mance Recommended brake fluid DOT 4 TIP If DOT 4 is not available DOT 3 can be used Refill with the same type of brake fluid Mixing fluids may result in a harmful chemical reaction and lead to poor braking performance Be careful that water does not en ter the master cylind...

Page 60: ...periodic mainte nance and lubrication chart In addition have the oil seals of the brake master cylinder and caliper as well as the brake hose replaced at the intervals listed below or whenever they are dam aged or leaking Oil seals Replace every two years Brake hose Replace every four years Drive chain slack The drive chain slack should be checked before each ride and adjusted if necessary To chec...

Page 61: ...en the drive chain turn the drive chain slack adjusting plate on each side of the swing arm in direction a To loosen thedri ve chain turn the adjusting plate on each side of the swingarm in di rection b and then push the rear wheel forward NOTICE Impro torque rod nut 1 1 2 a b 1 2 3 1 Axle nut 2 Adjusting plate 3 Stopper alignment per drive chain slack will over load the engine as well as other vi...

Page 62: ... dirt and mud from the drive chain with a brush or cloth TIP For a thorough cleaning have a Yamaha dealer remove the drive chain and soak it in solvent TIP Make sure that both adjusting plates are in the same position for proper wheel alignment 4 Tighten the axle nut and brake torque rod nut to the specified 5 Adjust the brake pedal free play See page 6 22 Left side 1 Axle nut 2 Adjusting plate 3 ...

Page 63: ...per cable operation and will cause the inner cable to rust Replace a damaged cable as soon as possible to prevent unsafe conditions Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride In addi tion the cable should be lubricated at the intervals specified in the periodic maintenance chart Recommended lubricant Engine oil making ...

Page 64: ...e centerstand and sidestand should be checked before each ride and the pivots and metal to metal contact surfaces should be lubri cated if necessary Checking and lubricating the centerstand and sidestand Lubricating the brake pedal Recommended lubricant Engine oil WARNING If the centerstand or sidestand does not move up and down smoothly have a Yamaha dealer check or re pair it Recommended lubrica...

Page 65: ...e condition Check the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level sur face and hold it in an upright posi tion WARNING To avoid injury securely support the vehicle so that there is no danger of it fall ling over 2 While applying the front brake push down hard on the handlebars several times to check if the front fork compresses a...

Page 66: ... lows at the intervals specified in the pe tion chart If there is play in the wheel riodic maintenance and lubrication hub or if the wheel does not turn chart smoothly have a Yamaha dealer check 1 Place a stand under the engine to the wheel bearings raise the front wheel off the ground WARNING To avoid injury se curely support the vehicle so that there is no danger of it fal ling over 2 Hold the l...

Page 67: ...im mediately call a physician EYES Flush with water for 15 minutes and seek prompt medical attention Batteries produce explosive hy drogen gas Therefore keep sparks flames cigarettes etc away from the battery and pro vide sufficient ventilation when charging it in an enclosedspace KEEP THIS AND ALL BATTER IES OUT OF THE REACH OF CHILDREN _ To charge the battery Have a Yamaha dealer charge the bat ...

Page 68: ...re properly con nected to the battery terminals NO NOT TIICE CE _ Always keep the battery charged Storing a discharged battery can cause permanent battery damage _ Specified fuse 10 0 A 3 Turn the key to ON and turn on the electrical circuits to check if the devices operate 4 If the fuse immediately blows again have a Yamaha dealer check the electrical system 2 1 1 1 Spare fuse 2 Fuse The fuse hol...

Page 69: ...dlight bulb to keep it free from oil otherwise the transparency of the glass the luminosity of the bulb and the bulb life will be adversely af fected Thoroughly clean off any dirt and fingerprints on the headlight bulb using a cloth moistened with al cohol or thinner 4 Install the cowling 5 Have a Yamaha dealer adjust the headlight beam if necessary 3 Place a new bulb into position and then secure...

Page 70: ...and cowlings B See page 6 5 2 Remove the socket together with the bulb by turning it counter clockwise 1 Turn sig 3 Remove the defective bulb by pull ing it out 4 Insert a new bulb into the socket 5 Install the socket together with the bulb by turning it clockwise 6 Install the cowlings 1 1 Bulb Rear turn signal light and tail brake light If a rear turn signal light or the tail brake light does no...

Page 71: ...retainer in the speedometer gear unit fits over the slot on the fork leg 1 Speedometer gear unit WARNING 1 Speedometer cable 2 Axle nut and washer 4 Pull the wheel axle out and then remove the wheel NOTICE Do wheel has been removed toge ther with the brake disc other wise the brake pads will be for ced shut To install the front wheel 1 Install the speedometer gear unit into the wheel hub so that t...

Page 72: ...Connect the speedometer cable 1 Retainer 2 Slot 3 Insert the wheel axle and then in stall the washer and the axle nut 4 Take the motorcycle off the center stand so that the front wheel is on the ground 5 Tighten the axle nut to the speci fied torque Tightening torque Axle nut 40 Nm 4 0 m kgf 29 ft lbf 3 1 2 1 2 WARNING It is advisable to have a Yamaha dealer service the wheel Securely support the ...

Page 73: ...e axle nut and then pull 4 Lift the rear wheel off the ground a 1 2 3 To install the rear wheel 1 Install the drive chain onto the rear sprocket 2 Install the wheel by inserting the wheel axle from the right hand side TIP Make sure chain adjusting plate is installed onto the wheel axle before installing the wheel axle 3 axle nut 4 Install the brake rod onto the brake camshaft lever and then instal...

Page 74: ...from the factory trouble may occur dur ing operation Any problem in the fuel compression or ignition systems for example can cause poor starting and loss of power The following troubleshooting charts represent quick and easy procedures for checking these vital systems your self However should your motorcycle require any repair take it to a Yamaha dealer whose skilled technicians have the necessary...

Page 75: ...ssion There is no compression Check the ignition Have a Yamaha dealer check the vehicle Remove the spark plug and check the electrodes 3 Ignition Wet Dry Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug Have a Yamaha dealer check the vehicle The engine does not start Have a Yamaha dealer check the vehicle The engine does not start Check the battery Open the thrott...

Page 76: ...ure to escape When the hissing sound has stopped press down on the cap while turning it counterclockwise and then remove the cap TIP If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommended coolant as soon as possible Wait until the engine has cooled Check the coolant level in the reservoir and radiator The coolant level is OK The coolant...

Page 77: ...d to remove dirt do not leave the cleaner on the af fected area any longer than in structed Also thoroughly rinse the area off with water immedi ately dry it and then apply a cor rosion protection spray Improper cleaning can damage windshields cowlings panels and other plastic parts Use only a soft clean cloth or sponge with mild detergent and water to clean plastic Do not use any harsh chemical p...

Page 78: ...uding chrome and nickel plated surfaces to prevent corrosion After cleaning 1 Dry the motorcycle with a chamois or an absorbing cloth 2 Immediately dry the drive chain and lubricate it to prevent it from rusting 3 Use a chrome polish to shine chrome aluminum and stainless steel parts including the exhaust system Even the thermally in duced discoloring of stainless steel exhaust systems can be re m...

Page 79: ...and cause rust To prevent corrosion avoid damp cellars stables because of the presence of ammonia and areas where strong chemi cals are stored 3 Drain the carburetor float chamber by loosening the drain bolt this will prevent fuel deposits from building up Pour the drained fuel into the fuel tank 4 Fill up the fuel tank and add fuel stabilizer if available to prevent the fuel tank from rusting and...

Page 80: ... Store it in a cool dry place and charge it once a month Do not store the battery in an ex cessively cold or warm place less than 0 C 30 F or more than 30 C 90 F For more information on storing the battery see page 6 28 TIP Make any necessary repairs before storing the motorcycle 5 Perform the following steps to pro tect the cylinder piston rings etc from corrosion a Remove the spark plug cap and ...

Page 81: ...ement 0 80 L 0 85 US qt 0 70 Imp qt With oil filter element replacement 0 90 L 0 95 US qt 0 79 Imp qt Cooling system Coolant reservoir capacity maximum level YAMAHA GENUINE COOLANT 0 28 L 0 30 US qt 0 25 Imp qt Radiator capacity including all routes 0 62 L 0 66 US qt 0 55 Imp qt Air filter Air filter element Dry element Fuel Recommended fuel Regular unleaded gasoline only Fuel tank capacity 4 0 L ...

Page 82: ... 33 psi 2 25 kgf cm Front wheel Wheel type Cast wheel Rim size 17x1 40 Rear wheel Wheel type Cast wheel Rim size 17x1 60 Front brake Type Single disc brake Operation Right hand operation Recommended fluid DOT 3 or 4 Rear brake Type Drum brake Operation Right foot operation Front suspension Type Telescopic fork Spring shock absorber type Coil spring oil damper Wheel travel 100 0 mm 3 94 in Rear sus...

Page 83: ... light 12 V 1 7 W x 4 High beam indicator light 12 V 1 7 W x 1 Turn signal indicator light 12 V 3 0 W x 2 Coolant temperature warning light 12 V 1 7 W x 1 Fuse Fuse 10 0 A Bulb voltage wattage x quantity Headlight 12 V 32 W 32 0 W x 1 Tail brake light 12 V 3 0 W x 1 Front turn signal light 12 V 10 0 W x 2 Rear turn signal light 12 V 10 0 W x 2 ...

Page 84: ... IDENTIFICATION NUMBER ENGINE SERIAL NUMBER Key identification number The key identification number is stamped into the key Record this num ber in the space provided and use it for reference when ordering a new key Vehicle identification number The vehicle identification number is stamped into the rear frame TIP The vehicle identification number is used to identify your vehicle and may be used to ...

Page 85: ...CONSUMER INFORMATION 9 2 9 Engine serial number 1 Engine serial number The engine serial number is stamped into the crankcase 1 ...

Page 86: ......

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