Yamaha SUPER TENERE XT1200Z Owner'S Manual Download | Manualshive

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PERIODIC MAINTENANCE AND ADJUSTMENT

6-21

6

EAU49712

Spoke wheels

To maximize the performance, durabil-
ity, and safe operation of your vehicle,
note the following points regarding the
specified wheels.



The wheel rims should be
checked for cracks, bends, warp-
age or other damage, and the
spokes for looseness or damage
before each ride. If any damage is
found, have a Yamaha dealer re-
place the wheel. Do not attempt
even the smallest repair to the
wheel. A deformed or cracked
wheel must be replaced.



The wheel should be balanced
whenever either the tire or wheel
has been changed or replaced. An
unbalanced wheel can result in
poor performance, adverse han-
dling characteristics, and a short-
ened tire life.

EAU42851

Clutch lever

Since this model is equipped with a hy-
draulic clutch, adjusting the clutch le-
ver free play is not needed. However, it
is necessary to check the hydraulic
system for leakage before each ride. If
the clutch lever free play does become
excessive, and shifting becomes rough
or clutch slippage occurs, causing
poor acceleration, there may be air in
the clutch system. If there is air in the
hydraulic system, have a Yamaha deal-
er bleed the system before operating
the motorcycle.

EAU37914

Checkin

g

the

b

rake lever free

play

There should be no free play at the
brake lever end. If there is free play,
have a Yamaha dealer inspect the
brake system.

WARNING

EWA14212

A soft or spon

g

y feelin

g

in the

b

rake

lever can in

d

icate the presence of

air in the hy

d

raulic system. If there is

air in the hy

d

raulic system, have a

Yamaha

d

ealer

b

lee

d

the system

b

e-

fore operatin

g

the vehicle. Air in the

hy

d

raulic system will

d

iminish the

1. No brake lever free play

1

U2BSE0E0.book Page 21 Tuesday, September 17, 2013 8:55 AM

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Summary of Contents for SUPER TENERE XT1200Z

Page 1: ...DIC183 XT1200Z OWNER S MANUAL Read this manual carefully before operating this vehicle 2BS 28199 E0 English E ...

Page 2: ... Hereby declare that the product Type designation 5SL 00 is in compliance with following norm s or documents R TTE Directive 1999 5 EC EN300 330 2 v1 3 1 2006 01 EN300 330 2 v1 5 1 2010 02 EN60950 1 2006 A11 2009 Two or Three Wheel Motor Vehicles Directive 97 24 EC Chapter 8 EMC 1 2 3 4 Version up the norm of EN60950 to EN60950 1 To change company name version up of the following norm EN300 330 2 ...

Page 3: ...n addition the many tips given in this manual will help keep your motorcycle in the best possible condition If you have any further questions do not hesitate to contact your Yamaha dealer The Yamaha team wishes you many safe and pleasant rides So remember to put safety first Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most cur rent p...

Page 4: ...ial personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer WARNING NOT...

Page 5: ...L 2013 by Yamaha Motor Co Ltd 1st edition September 2013 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Co Ltd is expressly prohibited Printed in Japan U2BSE0E0 book Page 2 Tuesday September 17 2013 8 55 AM ...

Page 6: ...1 Shifting 5 2 Tips for reducing fuel consumption 5 3 Engine break in 5 3 Parking 5 4 PERIODIC MAINTENANCE AND ADJUSTMENT 6 1 Owner s tool kit 6 2 Periodic maintenance chart for the emission control system 6 3 General maintenance and lubrication chart 6 4 Removing and installing cowlings 6 8 Checking the spark plugs 6 10 Engine oil and oil filter cartridge 6 11 Final gear oil 6 14 Coolant 6 15 Air...

Page 7: ...acing a license plate light bulb 6 33 Replacing an auxiliary light bulb 6 34 Supporting the motorcycle 6 36 Troubleshooting 6 37 Troubleshooting charts 6 38 MOTORCYCLE CARE AND STORAGE 7 1 Matte color caution 7 1 Care 7 1 Storage 7 4 SPECIFICATIONS 8 1 CONSUMER INFORMATION 9 1 Identification numbers 9 1 INDEX 10 1 U2BSE0E0 book Page 2 Tuesday September 17 2013 8 55 AM ...

Page 8: ... Safe Riding Perform the pre operation checks each time you use the vehicle to make sure it is in safe operating condition Failure to inspect or maintain the vehi cle properly increases the possibility of an accident or equipment damage See page 4 1 for a list of pre operation checks This motorcycle is designed to carry the operator and a passen ger The failure of motorists to detect and recognize...

Page 9: ...d always hold onto the operator the seat strap or grab bar if equipped with both hands and keep both feet on the passenger footrests Never carry a passenger unless he or she can firmly place both feet on the passenger footrests Never ride under the influence of alcohol or other drugs Protective Apparel The majority of fatalities from motorcy cle accidents are the result of head in juries The use o...

Page 10: ...at has added cargo or accessories Here along with the information about accessories below are some general guidelines to follow if loading cargo to your motorcycle The total weight of the operator pas senger accessories and cargo must not exceed the maximum load limit Operation of an overloaded vehicle could cause an accident When loading within this weight limit keep the following in mind Cargo a...

Page 11: ...ind as well as those provided under Load ing when mounting accessories Never install accessories or carry cargo that would impair the per formance of your motorcycle Carefully inspect the accessory before using it to make sure that it does not in any way reduce ground clearance or cornering clearance limit suspension travel steering travel or control opera tion or obscure lights or reflec tors Acc...

Page 12: ...F position and that there are no fuel leaks Point the front wheel straight ahead on the trailer or in the truck bed and choke it in a rail to pre vent movement Shift the transmission in gear for models with a manual transmis sion Secure the motorcycle with tie downs or suitable straps that are attached to solid parts of the mo torcycle such as the frame or up per front fork triple clamp and not fo...

Page 13: ...e 3 39 4 Final gear oil filler bolt page 6 14 5 Final gear oil drain bolt page 6 14 6 Coolant reservoir page 6 15 7 Shift pedal page 3 25 8 Engine oil drain bolt oil tank page 6 11 9 Engine oil drain bolt crankcase page 6 11 10 Engine oil filter cartridge page 6 11 U2BSE0E0 book Page 1 Tuesday September 17 2013 8 55 AM ...

Page 14: ...4 Front fork spring preload adjusting bolt page 3 35 5 Fuses page 6 30 6 Fuse box page 6 30 7 Front fork compression damping force adjusting screw page 3 35 8 Owner s tool kit page 6 2 9 Battery page 6 29 10 Engine oil filler cap page 6 11 11 Engine oil level check window page 6 11 12 Brake pedal page 3 26 13 Shock absorber assembly rebound damping force adjusting knob page 3 37 U2BSE0E0 book Page...

Page 15: ...e 3 22 3 Clutch fluid reservoir page 6 23 4 Multi function meter unit page 3 10 5 Auxiliary DC jack page 3 42 6 Front brake fluid reservoir page 6 23 7 Right handlebar switches page 3 22 8 Brake lever page 3 25 9 Throttle grip page 6 17 10 Main switch steering lock page 3 2 U2BSE0E0 book Page 3 Tuesday September 17 2013 8 55 AM ...

Page 16: ...ATELY IF IT IS LOST If the code re reg istering key is lost registering new codes in the standard keys is impossible The standard keys can still be used to start the vehicle however if code re registering is required i e if a new standard key is made or all keys are lost the entire immobi lizer system must be replaced Therefore it is highly recom mended to use either standard key and keep the code...

Page 17: ...ing EAU26812 ON All electrical circuits are supplied with power the meter lighting taillights li cense plate light and auxiliary lights come on and the engine can be start ed The key cannot be removed TIP The headlights come on automatically when the engine is started and stay on until the key is turned to OFF EAU10662 OFF All electrical systems are off The key can be removed WARNING EWA10062 Neve...

Page 18: ...main switch and then turn it to OFF while still pushing it EAUM2971 Parking The hazard lights and turn signal lights can be turned on but all other electri cal systems are off The key can be re moved The steering must be locked before the key can be turned to NOTICE ECA11021 Do not use the parking position for an extended length of time other wise the battery may discharge 1 Push 2 Turn 1 2 1 Push...

Page 19: ... when rid ing on a slope or during sudden acceleration or deceleration but this is not a malfunction This model is also equipped with a self diagnosis device for the oil level detection circuit If a problem is detected in the oil level detec tion circuit the following cycle will be repeated until the malfunction is corrected The oil level warning light will flash ten times then go off for 2 5 seco...

Page 20: ...59120 ABS warning light In normal operation the ABS warning light comes on when the key is turned to ON and goes off after traveling at a speed of 10 km h 6 mi h or higher If the ABS warning light does not come on when the key is turned to ON comes on or flashes while riding does not go off after traveling at a speed of 10 km h 6 mi h or high er The ABS may not work correctly If any of the above o...

Page 21: ... start flashing indicating the im mobilizer system is enabled After 24 hours have passed the indicator light will stop flashing however the immobi lizer system is still enabled The self diagnosis device also detects problems in the immobilizer system circuits See page 3 21 for an expla nation of the self diagnosis device EAU59130 Cruise control system This model is equipped with a cruise control s...

Page 22: ... setting switch once will change the speed in increments of ap proximately 2 0 km h 1 2 mi h Hold ing the RES or SET side of the cruise control setting switch down will increase or decrease the speed contin uously until the switch is released You can also manually increase your traveling speed using the throttle After you have accelerated you can set a new cruising speed by pushing the SET side of...

Page 23: ... the system is operating will turn the system off completely and erase the previously set cruising speed You will not be able to use the resume function until a new cruising speed has been set Automatic deactivation of the cruise control system The cruise control system for this mod el is electronically controlled and is linked with the other control systems The cruise control system will auto mat...

Page 24: ...cruising speed To reduce the traveling speed apply the brakes When the brakes are applied the cruise control system will become deac tivated Self diagnosis device The cruise control system will also be come deactivated when an irregularity with any of the vehicle systems is de tected The SET indicator light will go off and the indicator light will flash You will not be able to use the cruise contr...

Page 25: ...e display which shows the selected traction control system mode an information display which shows various information such as the odometer reading a setting mode display which al lows you to set select or reset the items shown in the information display a self diagnosis device TIP Be sure to turn the key to ON be fore pushing the select switch menu switch MENU RESET button and TCS button For the ...

Page 26: ...egment starts flashing refuel as soon as possi ble When the key is turned to ON all dis play segments come on once in order to test the electrical circuit TIP This fuel meter is equipped with a self diagnosis system If a problem is de tected in the electrical circuit all dis play segments start flashing If this occurs have a Yamaha dealer check the electrical circuit Eco indicator This indicator c...

Page 27: ...isplay This display indicates which drive mode has been selected Touring mode T or sports mode S For more details on the modes and on how to select them see pages 3 22 and 3 24 Traction control system mode dis play This display indicates which traction control system mode has been select ed 1 2 or OFF For more details on the modes and on how to select them refer to page 3 27 1 Neutral indicator li...

Page 28: ...et to zero When approximately 3 9 L 1 03 US gal 0 86 Imp gal of fuel remains in the fuel tank the last segment of the fuel meter starts flashing In addition the information display will automatically change to the fuel reserve tripmeter mode TRIP F and start counting the distance traveled from that point In that case pushing the select switch switches the display between the vari ous information d...

Page 29: ...to the information display See Setting mode on page 3 16 for de tailed information Air intake temperature display The air intake temperature display indi cates the temperature of the air drawn into the air filter case This display shows the air intake tem perature from 9 C to 93 C in 1 C in crements The temperature displayed may vary from the ambient tempera ture TIP 9 C will be displayed even if ...

Page 30: ... the select switch to select the information display that contains the average fuel consumption display Push the RESET button briefly so that the average fuel consumption dis play flashes and then push the RE SET button again for at least 2 seconds while the display is flashing TIP After resetting the average fuel con sumption display _ _ _ will be shown for that display until the vehicle has trav...

Page 31: ... Reset 1 Display Description Maintenance This function allows you to check and reset the OIL oil change interval dis tance traveled and the FREE 1 and FREE 2 maintenance intervals Time Trip This function allows you to check and reset the TIME 2 and TIME 3 functions These time trips show the total elapsed time that the key has been in the ON position When the key is turned to OFF the time trips sto...

Page 32: ...d TIME 3 To reset a time trip push the RE SET button to select the item to reset 3 While the selected item is flashing push the RESET button for at least 2 seconds 4 Push the menu switch MENU to return to the setting mode menu Selecting the units 1 Use the select switch to highlight Unit Clock This function allows you to set the clock All Reset This function allows you to reset all items except th...

Page 33: ...sumption units To set the fuel con sumption units proceed as follows If mile was selected skip steps 5 and 6 5 Use the select switch to select km L or L 100km 6 Push the menu switch MENU use the select switch to select L 100km or km L and then push the menu switch MENU again 7 Use the select switch to highlight and then push the menu switch MENU to return to the setting mode menu Selecting the dis...

Page 34: ...sh the menu switch MENU to return to the previous display 6 Use the select switch to highlight and then push the menu switch MENU to return to the setting mode menu Adjusting the meter panel brightness 1 Use the select switch to highlight Brightness 2 Push the menu switch MENU MENU Maintenance Time Trip Unit Display Brightness Clock All Reset Display Display 1 Display 2 Display 3 Display 1 1 1 A T...

Page 35: ...ts start flash ing 5 Use the select switch to set the minutes 6 Push the menu switch MENU to return to the setting mode menu Resetting all of the display items 1 Use the select switch to highlight All Reset 2 Push the menu switch MENU 3 Use the select switch to highlight YES and then push the menu switch MENU TIP The odometer and the clock cannot be reset Brightness MENU Maintenance Time Trip Unit...

Page 36: ...sed by transponder interference If this error appears try the following 1 Use the code re registering key to start the engine TIP Make sure there are no other immobi lizer keys close to the main switch and do not keep more than one immobilizer key on the same key ring Immobilizer system keys may cause signal interfer ence which may prevent the engine from starting 2 If the engine starts turn it of...

Page 37: ... drive mode switch Touring mode T The touring mode T is suitable for various riding conditions This mode allows the rider to enjoy smooth drivability from the low speed range to the high speed range Sports mode S This mode offers a sportier engine re sponse in the low to mid speed range compared to the touring mode EAU1234F Handlebar switches Left 1 Drive mode switch MODE MODE STOP RUN STA RT 1 1 ...

Page 38: ...throttle cable is stuck EAU42342 The engine trouble warning light and ABS warning light may come on when the key is turned to ON and the start switch is pushed but this does not in dicate a malfunction EAU12734 Hazard switch With the key in the ON or posi tion use this switch to turn on the haz ard lights simultaneous flashing of all turn signal lights The hazard lights are used in case of an emer...

Page 39: ... clutch lever is located at the left handlebar grip To disengage the clutch pull the lever toward the han dlebar grip To engage the clutch re lease the lever The lever should be pulled rapidly and released slowly for smooth clutch operation The clutch lever is equipped with a clutch lever position adjusting dial To adjust the distance between the clutch lever and the handlebar grip turn the adjust...

Page 40: ...s being applied and the unified brake system is en abled but this does not indicate a malfunction The unified brake system does not function until the vehicle starts moving After coming to a stop while ap plying the brake lever the unified brake system is still enabled As further squeezing of the brake le ver will not increase the braking power of the rear brake apply the rear brake should further...

Page 41: ...ou would conventional brakes If the ABS is activated a pulsating sensation may be felt at the brake lever or brake ped al In this situation continue to apply the brakes and let the ABS work do not pump the brakes as this will re duce braking effectiveness WARNING EWA16051 Always keep a sufficient distance from the vehicle ahead to match the riding speed even with ABS The ABS performs best with lon...

Page 42: ...wheel hubs may be damaged resulting in improper performance of the ABS and the unified brake system EAU58952 Traction control system The traction control system helps maintain traction when accelerating on slippery surfaces such as unpaved or wet roads If sensors detect that the rear wheel is starting to slip uncon trolled spinning the traction control system assists by regulating engine power as ...

Page 43: ...ee page 6 18 Using different sized tires will prevent the traction control system from controlling tire rotation accurately Setting the traction control system WARNING EWA15441 Be sure to stop the vehicle before making any setting changes to the traction control system Changing settings while riding can distract the operator and increase the risk of an accident Push the TCS button on the multi fun...

Page 44: ...EAU13075 Fuel tank cap To open the fuel tank cap Open the fuel tank cap lock cover in sert the key into the lock and then turn it 1 4 turn clockwise The lock will be released and the fuel tank cap can be opened To close the fuel tank cap 1 Push the fuel tank cap into posi tion with the key inserted in the lock 2 Turn the key counterclockwise to the original position remove it and then close the lo...

Page 45: ...ince fuel may deteriorate painted surfaces or plastic parts ECA10072 4 Be sure to securely close the fuel tank cap WARNING EWA15152 Gasoline is poisonous and can cause injury or death Handle gaso line with care Never siphon gasoline by mouth If you should swallow some gasoline or inhale a lot of gas oline vapor or get some gasoline in your eyes see your doctor immedi ately If gasoline spills on yo...

Page 46: ...ure that the end of each hose is not blocked and clean if necessary Make sure that the end of each hose is positioned outside of the cowling EAU13434 Catalytic converter This model is equipped with a catalytic converter in the exhaust system WARNING EWA10863 The exhaust system is hot after op eration To prevent a fire hazard or burns Do not park the vehicle near possible fire hazards such as grass...

Page 47: ...rider seat and push the seat forward To install the rider seat 1 Insert the projection on the rear of the rider seat into the seat holder as shown and then push the front of the seat down to lock it in place 2 Remove the key TIP Make sure that the rider seat is properly secured before riding The rider seat height can be ad justed to change the riding posi tion See Adjusting the rider seat height 1...

Page 48: ...out 3 Install the rider seat height posi tion adjuster so that the match mark is aligned with the L mark as shown 4 Insert the projection on the rear of the rider seat into seat holder A as shown To change the rider seat height to the high position 1 Remove the rider seat See page 3 32 2 Remove the rider seat height posi tion adjuster by pulling it out 1 Low position 2 High position 1 2 1 Rider se...

Page 49: ...tions To adjust the windshield height 1 Loosen the windshield height po sition adjusting knob on each side of the windshield until resistance is felt NOTICE Do not continue turning the knob after resis tance is felt Otherwise the knob could be damaged ECA20211 2 Pull the slide plate holders out ward and then adjust the height of the windshield 1 Rider seat height position adjuster 1 Rider seat hei...

Page 50: ...ise poor handling and loss of stability may result This front fork is equipped with spring preload adjusting bolts rebound damping force adjusting screws and compression damping force adjusting screws NOTICE ECA10102 To avoid damaging the mechanism do not attempt to turn beyond the maximum or minimum settings Spring preload To increase the spring preload and thereby harden the suspension turn the ...

Page 51: ...increase the compression damping force and thereby harden the com pression damping turn the adjusting screw on each fork leg in direction a To decrease the compression damp ing force and thereby soften the com pression damping turn the adjusting screw on each fork leg in direction b 1 Spring preload adjusting bolt 1 Distance A 1 a b 1 Spring preload setting Minimum soft Distance A 19 0 mm 0 75 in ...

Page 52: ...TICE ECA10102 To avoid damaging the mechanism do not attempt to turn beyond the maximum or minimum settings Spring preload To increase the spring preload and thereby harden the suspension turn the adjusting knob in direction a To decrease the spring preload and there by soften the suspension turn the ad justing knob in direction b NOTICE To avoid damaging the adjusting knob do not turn the adjusti...

Page 53: ...ol lowing information before handling the shock absorber assembly Do not tamper with or attempt to open the cylinder assembly Do not subject the shock ab sorber assembly to an open flame or other high heat source This may cause the unit to ex plode due to excessive gas pressure Do not deform or damage the cylinder in any way Cylinder damage will result in poor damping performance Do not dispose of...

Page 54: ...er WARNING EWA15482 Do not exceed the maximum load of 213 kg 470 lb for the ve hicle Do not sit on and never ride with a passenger on the standard or additional carrier Do not exceed the standard car rier capacity of 5 kg 11 lb Do not exceed the additional carrier capacity of 5 kg 11 lb NOTICE ECA16822 Do not lift the vehicle by either carri er EAU49491 Luggage strap holders There are four luggage...

Page 55: ...ff system has been designed to assist the operator in fulfilling the respon sibility of raising the sidestand be fore starting off Therefore check this system regularly and have a Yamaha dealer repair it if it does not function properly EAU57950 Ignition circuit cut off system The ignition circuit cut off system comprising the sidestand switch clutch switch and neutral switch has the following fun...

Page 56: ...0 Move the sidestand up 11 Keep the clutch lever pulled 12 Push the side of the start engine stop switch Does the engine start The system is OK The motorcycle can be ridden YES NO YES NO YES NO The neutral switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer The clutch switch may not be working correctly The motorcycle should not be ridden until ...

Page 57: ...blow or the battery may discharge This vehicle is equipped with an auxil iary DC jack A 12 V accessory connected to the auxiliary DC jack can be used when the key is in the ON position and should only be used when the engine is run ning To use the auxiliary DC jack 1 Turn the key to OFF 2 Remove the auxiliary DC jack cap 3 Turn the accessory off 4 Insert the accessory plug into the auxiliary DC ja...

Page 58: ... Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage Check fuel tank breather hose and overflow hose for obstructions cracks or damage and check hose connections 3 30 3 31 Engine oil Check oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 6 11 Final gear oil Check vehicle for oil leakage 6 14 Coolant Check coolant level ...

Page 59: ...17 6 25 Wheels and tires Check for damage Check tire condition and tread depth Check air pressure Correct if necessary 6 18 6 21 Brake and shift pedals Make sure that operation is smooth Lubricate pedal pivoting points if necessary 6 25 Brake and clutch levers Make sure that operation is smooth Lubricate lever pivoting points if necessary 6 26 Sidestand Make sure that operation is smooth Lubricate...

Page 60: ... when pushing the start switch an engine auto stop system The engine stops automatically if left idling for 20 minutes If the engine stops simply push the start switch to restart the engine EAU54171 Starting the engine In order for the ignition circuit cut off system to enable starting one of the following conditions must be met The transmission is in the neutral position The transmission is in ge...

Page 61: ...ck the electrical circuit 3 Start the engine by pushing the side of the start engine stop switch If the engine fails to start release the start engine stop switch wait a few seconds and then try again Each starting attempt should be as short as possible to preserve the battery Do not crank the en gine more than 10 seconds on any one attempt NOTICE ECA11043 For maximum engine life never ac celerate...

Page 62: ... high engine speeds with no load on the en gine Turn the engine off instead of let ting it idle for an extended length of time e g in traffic jams at traf fic lights or at railroad crossings EAU16842 Engine break in There is never a more important period in the life of your engine than the period between 0 and 1600 km 1000 mi For this reason you should read the fol lowing material carefully Since ...

Page 63: ...ve a Yamaha dealer check the vehi cle EAU17214 Parking When parking stop the engine and then remove the key from the main switch WARNING EWA10312 Since the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned Do not park on a slope or on soft ground otherwise the vehicle may overturn increasing the risk of a fuel le...

Page 64: ...rforming maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while ser vicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death See page 1 2 for more in formation about carbon monox ide WARNING EWA15461 Brake discs calipers drum...

Page 65: ...cluded in this manual and the tools provided in the owner s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs How ever additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly TIP If you do not have the tools or experi ence required for a particular job have a Yamaha dealer perform it for you 1 Owner s ...

Page 66: ...al tools data and tech nical skills EAU46911 Periodic maintenance chart for the emission control system NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING ANNUAL CHECK 1000 km 600 mi 10000 km 6000 mi 20000 km 12000 mi 30000 km 18000 mi 40000 km 24000 mi 1 Fuel line Check fuel hoses for cracks or damage 2 Spark plugs Check condition Clean and regap Replace 3 Valves Check valve clearance Adjust Every...

Page 67: ... Whenever worn to the limit 4 Rear brake Check operation fluid level and vehicle for fluid leakage Replace brake pads Whenever worn to the limit 5 Brake hoses Check for cracks or damage Check for correct routing and clamping Replace Every 4 years 6 Brake fluid Replace Every 2 years 7 Wheels Check rim runout and spokes for damage Tighten all spokes At the initial 1000 km 600 mi and every 5000 km 30...

Page 68: ...14 Brake pedal pivot shaft Lubricate with lithium soap based grease 15 Clutch lever pivot shaft Lubricate with silicone grease 16 Shift pedal pivot shaft Lubricate with lithium soap based grease 17 Sidestand Check operation Lubricate with lithium soap based grease 18 Sidestand switch Check operation 19 Front fork Check operation and for oil leak age 20 Shock absorber as sembly Check operation and ...

Page 69: ...gear oil Check oil level and vehicle for oil leakage Change 26 Front and rear brake switches Check operation 27 Moving parts and cables Lubricate 28 Throttle grip Check operation Check throttle grip free play and adjust if necessary Lubricate cable and grip housing 29 Lights signals and switches Check operation Adjust headlight beam NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING ANNUAL CHECK 10...

Page 70: ...ly when riding in unusually wet or dusty areas Hydraulic brake and clutch service Regularly check and if necessary correct the brake fluid and clutch fluid levels Every two years replace the internal components of the brake master cylinders and calipers as well as clutch master and release cylinders and change the brake and clutch fluids Replace the brake and clutch hoses every four years and if c...

Page 71: ...ing needs to be removed and installed EAU55960 Cowling A To remove the cowling Remove the quick fastener screws and then pull the cowling off as shown To install the cowling 1 Fit the projections on the cowling into the matching holes in cowling B 1 Cowling A 2 Cowling B 1 2 1 Cowling C 1 1 Cowling A 2 Quick fastener screw 1 Projection 2 Matching hole 3 Cowling B 2 2 1 1 2 3 U2BSE0E0 book Page 8 T...

Page 72: ...ng off To install the cowling 1 Place the cowling in the original position and then install the bolts and the quick fasteners 2 Install cowling A Cowling C To remove the cowling Remove the bolts and the nuts and then take the cowling off 1 Cowling B 2 Bolt 2 1 2 1 Quick fastener 1 1 Cowling C 2 Nut 3 Bolt 1 Cowling C 2 Nut 3 Bolt 2 3 1 1 2 3 U2BSE0E0 book Page 9 Tuesday September 17 2013 8 55 AM ...

Page 73: ...en the vehicle is ridden normally and all spark plugs installed in the engine should have the same color If any spark plug shows a dis tinctly different color the engine could be operating improperly Do not at tempt to diagnose such problems yourself Instead have a Yamaha deal er check the vehicle If a spark plug shows signs of elec trode erosion and excessive carbon or other deposits it should be...

Page 74: ...n chart To check the engine oil level 1 Place the vehicle on a level sur face and hold it in an upright posi tion A slight tilt to the side can result in a false reading 2 Start the engine and warm it up for ten minutes until the engine oil has reached a normal temperature of 60 C 140 F and then turn the engine off 3 Wait a few minutes until the oil set tles and then check the oil level through th...

Page 75: ...kip steps 7 11 if the oil filter cartridge is not being replaced 7 Remove cowling C See page 6 8 8 Remove the oil filter cartridge with an oil filter wrench TIP An oil filter wrench is available at a Yamaha dealer 9 Apply a thin coat of clean engine oil to the O ring of the new oil filter cartridge 1 Engine oil drain bolt oil tank 2 Gasket 1 2 1 Engine oil drain bolt crankcase 2 Gasket 1 2 1 Oil f...

Page 76: ...nd exhaust sys tem have cooled down NOTICE ECA11621 In order to prevent clutch slip page since the engine oil also lubricates the clutch do not mix any chemical additives Do not use oils with a diesel speci fication of CD or oils of a high er quality than specified In 1 O ring 1 Torque wrench Tightening torque Oil filter cartridge 17 Nm 1 7 m kgf 12 ft lbf Tightening torques Engine oil drain bolt ...

Page 77: ... ad dition the final gear oil level must be checked and the oil changed as fol lows at the intervals specified in the periodic maintenance and lubrication chart WARNING EWA10371 Make sure that no foreign mate rial enters the final gear case Make sure that no oil gets on the tire or wheel To check the final gear oil level 1 Place the vehicle on a level sur face and hold it in an upright posi tion T...

Page 78: ...specified in the periodic maintenance and lubrication chart EAU20093 To check the coolant level 1 Place the vehicle on a level sur face and hold it in an upright posi tion TIP The coolant level must be checked on a cold engine since the level varies with engine tem perature Make sure that the vehicle is posi tioned straight up when checking the coolant level A slight tilt to the side can result in...

Page 79: ... wise the cooling system will not be protected against frost and corrosion If water has been added to the coolant have a Yamaha dealer check the anti freeze content of the coolant as soon as possible otherwise the effectiveness of the coolant will be reduced ECA10473 EAU33032 Changing the coolant The coolant must be changed at the in tervals specified in the periodic main tenance and lubrication c...

Page 80: ...e idling speed Check the engine idling speed and if necessary have it corrected by a Yamaha dealer EAU21385 Checking the throttle grip free play The throttle grip free play should mea sure 3 0 5 0 mm 0 12 0 20 in at the inner edge of the throttle grip Periodi cally check the throttle grip free play and if necessary have a Yamaha deal er adjust it Engine idling speed 1050 1150 r min 1 Throttle grip...

Page 81: ...sted before each ride WARNING EWA10504 Operation of this vehicle with im proper tire pressure may cause se vere injury or death from loss of control The tire air pressure must be checked and adjusted on cold tires i e when the temperature of the tires equals the ambient temperature The tire air pressure must be adjusted in accordance with the riding speed and with the total weight of rider passeng...

Page 82: ...the tires should be left to a Yamaha dealer who has the necessary professional knowl edge and experience to do so Ride at moderate speeds after changing a tire since the tire surface must first be broken in for it to develop its optimal characteristics Tire information This motorcycle is equipped with tube less tires tire air valves and spoke wheels Tires age even if they have not been used or hav...

Page 83: ...llowing points in order to make the most ef ficient use of these tires Use only the specified replace ment tires Other tires may run the danger of bursting at super high speeds Brand new tires can have a rel atively poor grip on certain road surfaces until they have been broken in Therefore it is ad visable before doing any high speed riding to ride conserva tively for approximately 100 km 60 mi a...

Page 84: ...hy draulic clutch adjusting the clutch le ver free play is not needed However it is necessary to check the hydraulic system for leakage before each ride If the clutch lever free play does become excessive and shifting becomes rough or clutch slippage occurs causing poor acceleration there may be air in the clutch system If there is air in the hydraulic system have a Yamaha deal er bleed the system...

Page 85: ...nowledge and ex perience EAU22393 Checking the front and rear brake pads The front and rear brake pads must be checked for wear at the intervals spec ified in the periodic maintenance and lubrication chart EAU36891 Front brake pads Each front brake pad is provided with wear indicators which allows you to check the brake pad wear without hav ing to disassemble the brake To check the brake pad wear ...

Page 86: ...e fluid is above the minimum level mark Check the brake fluid level with the top of the reservoir level Replenish the brake fluid if necessary Front brake Rear brake WARNING EWA16011 Improper maintenance can result in loss of braking ability Observe these precautions Insufficient brake fluid may al low air to enter the brake sys tem reducing braking performance Clean the filler cap before re movin...

Page 87: ...l for the brake fluid level to gradually go down A low brake fluid level may indi cate worn brake pads and or brake system leakage therefore be sure to check the brake pads for wear and the brake system for leakage If the brake fluid level goes down suddenly have a Yamaha dealer check the cause before further riding EAU22754 Changing the brake and clutch fluids Have a Yamaha dealer change the brak...

Page 88: ...lled Even though the cover is installed correctly it does not completely protect the cable from wa ter entry Therefore use care not to pour water directly onto the cover or cable when washing the vehicle If the cable or cover becomes dirty wipe clean with a moist cloth EAU44275 Checking and lubricating the brake and shift pedals The operation of the brake and shift pedals should be checked before ...

Page 89: ...peration of the sidestand should be checked before each ride and the sidestand pivot and metal to metal contact surfaces should be lubricated if necessary WARNING EWA10732 If the sidestand does not move up and down smoothly have a Yamaha dealer check or repair it Otherwise the sidestand could contact the ground and distract the operator re sulting in a possible loss of control Recommended lubrican...

Page 90: ...the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level sur face and hold it in an upright posi tion WARNING To avoid injury securely support the vehicle so there is no danger of it falling over EWA10752 2 While applying the front brake push down hard on the handle bars several times to check if the front fork compresses and re bounds sm...

Page 91: ... injury securely support the vehicle so there is no danger of it falling over EWA10752 2 Hold the lower ends of the front fork legs and try to move them for ward and backward If any free play can be felt have a Yamaha dealer check or repair the steer ing EAU23292 Checking the wheel bearings The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and...

Page 92: ...t in an enclosed space KEEP THIS AND ALL BATTER IES OUT OF THE REACH OF CHILDREN To charge the battery Have a Yamaha dealer charge the bat tery as soon as possible if it seems to have discharged Keep in mind that the battery tends to discharge more quick ly if the vehicle is equipped with op tional electrical accessories NOTICE ECA16522 To charge a VRLA Valve Regulated Lead Acid battery a special ...

Page 93: ...e page 6 8 If a fuse is blown replace it as follows 1 Turn the key to OFF and turn off the electrical circuit in question 2 Remove the blown fuse and then install a new fuse of the specified amperage WARNING Do not 1 ABS motor fuse 2 ABS motor spare fuse 3 Main fuse 4 Spare fuse 5 Cruise control fuse 6 Brake light fuse 7 Fuse box 1 2 3 5 4 6 7 1 Headlight fuse 2 ABS solenoid fuse 3 Electronic thro...

Page 94: ... have a Yamaha dealer check the electrical system Specified fuses Main fuse 50 0 A Headlight fuse 20 0 A Brake light fuse 1 0 A Parking lighting fuse 7 5 A Signaling system fuse 7 5 A Ignition fuse 20 0 A Radiator fan fuse 20 0 A Backup fuse 7 5 A Electronic throttle valve fuse 7 5 A Fuel injection system fuse 20 0 A ABS solenoid fuse 20 0 A ABS control unit fuse 7 5 A ABS motor fuse 30 0 A Cruise...

Page 95: ...and fin gerprints on the headlight bulb using a cloth moistened with al cohol or thinner Headlight lens Do not affix any type of tinted film or stickers to the headlight lens Do not use a headlight bulb of a wattage higher than specified 1 Remove the headlight bulb cover by turning it counterclockwise 2 Disconnect the headlight coupler 3 Unhook the headlight bulb holder and then remove the burnt o...

Page 96: ...e turn signal lights and an LED type tail brake light If a turn signal light or the tail brake light does not come on have a Yamaha dealer check it EAU49722 Replacing a license plate light bulb 1 Remove the license plate light unit bolts 2 Remove the license plate light bulb socket together with the bulb by turning it counterclock wise and then pulling it out 1 License plate light unit 2 License p...

Page 97: ...te light unit in the original position and then in stall the bolts EAU58971 Replacing an auxiliary light bulb This model is equipped with two auxil iary lights If an auxiliary light bulb burns out replace it as follows 1 Remove the windshield by remov ing the screws 2 Remove the cover by pulling it outward 1 License plate light bulb socket 1 License plate light bulb 1 1 1 Windshield 2 Screw 1 2 2 ...

Page 98: ...mains supported NOTICE Be careful not to pull the headlight leads ECA16811 6 Remove the auxiliary light bulb socket together with the bulb by turning the socket counterclock wise 7 Remove the burnt out bulb by pulling it out 1 Cover 1 Panel 2 Screw 3 Quick fastener screw 1 3 2 2 1 1 Headlight unit cover 2 Bolt 1 Headlight unit 2 Headlight unit bolt 1 2 2 1 2 2 1 Headlight lead 1 Auxiliary light bu...

Page 99: ...low these precautions when removing the front and rear wheel or performing other mainte nance requiring the motorcycle to stand upright Check that the motorcy cle is in a stable and level position be fore starting any maintenance A strong wooden box can be placed un der the engine for added stability To service the front wheel 1 Stabilize the rear of the motorcy cle by using a motorcycle stand or ...

Page 100: ...ystems your self However should your motorcycle require any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are often inferior have a shorter service life and can lead to expensive repair bills WARNING EWA1514...

Page 101: ...ve a Yamaha dealer check the vehicle Operate the electric starter 4 Compression There is compression There is no compression The engine does not start Have a Yamaha dealer check the vehicle Have a Yamaha dealer check the vehicle The engine does not start Check the compression Operate the electric starter 2 Battery The engine turns over quickly The engine turns over slowly The engine does not start...

Page 102: ... press down on the cap while turning it counterclockwise and then remove the cap TIP If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommended cool ant as soon as possible Wait until the engine has cooled Check the coolant level in the reservoir and radiator The coolant level is OK The coolant level is low Check the cooling system for leak...

Page 103: ...e muffler outlet with a plastic bag after the engine has cooled down 2 Make sure that all caps and cov ers as well as all electrical cou plers and connectors including the spark plug caps are tightly in stalled 3 Remove extremely stubborn dirt like oil burnt onto the crankcase with a degreasing agent and a brush but never apply such prod ucts onto seals gaskets and wheel axles Always rinse the dir...

Page 104: ...onge and then rinse thoroughly with clean water Use a toothbrush or bottlebrush for hard to reach areas Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning After riding in the rain near the sea or on salt sprayed roads Since sea salt or salt sprayed on roads during winter are extremely corrosive in combination with water car...

Page 105: ...r covering it WARNING EWA11132 Contaminants on the brakes or tires can cause loss of control Make sure that there is no oil or wax on the brakes or tires If necessary clean the brake discs and brake linings with a regular brake disc cleaner or acetone and wash the tires with warm water and a mild deter gent Before riding at higher speeds test the motorcycle s braking performance and cor nering beh...

Page 106: ...park plugs and then place the spark plugs on the cylinder head so that the elec trodes are grounded This will limit sparking during the next step d Turn the engine over several times with the starter This will coat the cylinder walls with oil WARNING To prevent dam age or injury from sparking make sure to ground the spark plug electrodes while turning the engine over EWA10952 e Remove the spark pl...

Page 107: ...MOTORCYCLE CARE AND STORAGE 7 5 7 TIP Make any necessary repairs before storing the motorcycle U2BSE0E0 book Page 5 Tuesday September 17 2013 8 55 AM ...

Page 108: ...er cartridge replacement 3 40 L 3 59 US qt 2 99 Imp qt Final gear oil Type Yamaha genuine shaft drive gear oil SAE 80W 90 API GL 5 or SAE 80 API GL 4 Hypoid gear oil Quantity 0 20 L 0 21 US qt 0 18 Imp qt Cooling system Coolant reservoir capacity up to the maximum level mark 0 26 L 0 27 US qt 0 23 Imp qt Radiator capacity including all routes 1 83 L 1 93 US qt 1 61 Imp qt Air filter Air filter ele...

Page 109: ...0 198 lb Front 225 kPa 2 25 kgf cm 33 psi Rear 250 kPa 2 50 kgf cm 36 psi Loading condition 90 213 kg 198 470 lb Front 225 kPa 2 25 kgf cm 33 psi Rear 290 kPa 2 90 kgf cm 42 psi Front wheel Wheel type Spoke wheel Rim size 19M C x MT2 50 Rear wheel Wheel type Spoke wheel Rim size 17M C x MT4 00 Unified brake system Operation Activated by front brake Front brake Type Dual disc brake Operation Right ...

Page 110: ...ht LED Engine trouble warning light LED ABS warning light LED Cruise control SET indicator light LED Cruise control ON indicator light LED Immobilizer system indicator light LED Traction control system indicator warning light LED Fuses Main fuse 50 0 A Headlight fuse 20 0 A Brake light fuse 1 0 A Signaling system fuse 7 5 A Ignition fuse 20 0 A Parking lighting fuse 7 5 A Radiator fan fuse 20 0 A ...

Page 111: ... number is stamped into the steering head pipe Record this number in the space pro vided TIP The vehicle identification number is used to identify your motorcycle and may be used to register your motorcy cle with the licensing authority in your area EAU26471 Model label The model label is affixed to the frame under the rider seat See page 3 32 Record the information on this label in the space prov...

Page 112: ... replacing 6 30 H Handlebar switches 3 22 Hazard switch 3 23 Headlight bulb replacing 6 32 High beam indicator light 3 4 Horn switch 3 23 I Identification numbers 9 1 Ignition circuit cut off system 3 40 Immobilizer system 3 1 Immobilizer system indicator light 3 6 Indicator lights and warning lights 3 4 L License plate light bulb replacing 6 33 Luggage strap holders 3 39 M Main switch steering lo...

Page 113: ...leshooting 6 37 Troubleshooting charts 6 38 Turn signal indicator lights 3 4 Turn signal light and tail brake light 6 33 Turn signal switch 3 23 V Valve clearance 6 18 Vehicle identification number 9 1 W Wheel bearings checking 6 28 Wheels 6 21 Windshield 3 34 U2BSE0E0 book Page 2 Tuesday September 17 2013 8 55 AM ...

Page 114: ...A5 yoko_Blank fm Page 1 Thursday December 8 2011 2 18 PM ...

Page 115: ...A5 yoko_Blank fm Page 1 Thursday December 8 2011 2 18 PM ...

Page 116: ...DIC183 PRINTED ON RECYCLED PAPER Original instructions PRINTED IN JAPAN 2013 10 0 3 1 CR E ...

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