Yamaha Star XV250B 2011 Owner'S Manual Download Page 6

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TABLE OF CONTENTS

LOCATION OF IMPORTANT
LABELS

.............................................1-1

SAFETY INFORMATION

..................2-1

DESCRIPTION

..................................3-1

Left view ..........................................3-1
Right view ........................................3-2
Controls and instruments.................3-3

INSTRUMENT AND CONTROL
FUNCTIONS

.......................................4-1

assemblies ................................4-10

Sidestand ......................................4-10
Ignition circuit cut-off system ........4-11

FOR YOUR SAFETY –
PRE-OPERATION CHECKS

............. 5-1

OPERATION AND IMPORTANT
RIDING POINTS

................................. 6-1

Starting and warming up a cold

engine ......................................... 6-1

Starting a warm engine .................. 6-2
Shifting ........................................... 6-2
Engine break-in .............................. 6-4
Parking ........................................... 6-4

PERIODIC MAINTENANCE AND
ADJUSTMENT

................................... 7-1

Owner’s tool kit ............................... 7-2
Periodic maintenance chart for the

emission control system ............. 7-3

General maintenance and

lubrication chart .......................... 7-5

Removing and installing the

panel ........................................... 7-9

Checking the spark plugs ............... 7-9
Canister (for California only)  ........ 7-11
Engine oil and oil filter element  .... 7-11
Cleaning the air filter element  ...... 7-14
Carburetor .................................... 7-16
Checking the engine idling

speed ........................................ 7-16

Checking the throttle grip free

play ........................................... 7-16

Valve clearance ............................ 7-17

Tires ............................................. 7-17
Spoke wheels .............................. 7-19
Adjusting the clutch lever free

play ........................................... 7-19

Adjusting the brake lever free

play ........................................... 7-20

Adjusting the brake pedal height

and free play ............................. 7-21

Brake light switches ..................... 7-22
Checking the front brake pads

and rear brake shoes ............... 7-22

Checking the brake fluid level ...... 7-23
Changing the brake fluid .............. 7-24
Drive chain slack .......................... 7-24
Cleaning and lubricating the drive

chain ......................................... 7-26

Checking and lubricating the

cables ....................................... 7-26

Checking and lubricating the

throttle grip and cable ............... 7-27

Checking and lubricating the

brake and shift pedals .............. 7-27

Checking and lubricating the

brake and clutch levers ............ 7-28

Checking and lubricating the

sidestand .................................. 7-28

Lubricating the swingarm

pivots ........................................ 7-29

Checking the front fork ................. 7-29
Checking the steering .................. 7-30
Checking the wheel bearings ....... 7-30

U46B13E0.book Page 1 Monday, September 12, 2011 1:30 PM

Summary of Contents for Star XV250B 2011

Page 1: ...DIC183 46B 28199 13 XV250B C OWNER S MANUAL Read this manual carefully before operating this vehicle LIT 11626 25 55...

Page 2: ...EAU10042 Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold U46B13E0 book Page 1 Monday September 12 2011 1 30 PM...

Page 3: ...ain these high standards it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual Yamaha con...

Page 4: ...ial personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or s...

Page 5: ...r Corporation U S A 1st edition September 2011 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed i...

Page 6: ...emoving and installing the panel 7 9 Checking the spark plugs 7 9 Canister for California only 7 11 Engine oil and oil filter element 7 11 Cleaning the air filter element 7 14 Carburetor 7 16 Checking...

Page 7: ...oting 7 39 Troubleshooting chart 7 40 MOTORCYCLE CARE AND STORAGE 8 1 Matte color caution 8 1 Care 8 1 Storage 8 3 SPECIFICATIONS 9 1 CONSUMER INFORMATION 10 1 Identification numbers 10 1 Reporting sa...

Page 8: ...le They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is a...

Page 9: ...LABELS 1 2 1 Cold tire normal pressure should be set as follows 225 2 25 33 200 2 00 29 200 2 00 29 175 1 75 25 3CK 21668 A1 NOTICE 10D 2815N 00 1 3 2 4 California only U46B13E0 book Page 2 Monday Sep...

Page 10: ...senger The failure of motorists to detect and recognize motorcycles in traf fic is the predominating cause of automobile motorcycle accidents Many accidents have been caused by an automobile driver wh...

Page 11: ...contribute to an impairment of vision that could delay seeing a hazard The use of a jacket heavy boots trousers gloves etc is effective in preventing or reducing abrasions or lacerations Never wear lo...

Page 12: ...evenly as possi ble on both sides of the motorcycle to minimize imbalance or instabili ty Shifting weights can create a sud den imbalance Make sure that ac cessories and cargo are securely attached to...

Page 13: ...nges If accessories are added to the handlebar or front fork area they must be as lightweight as possible and should be kept to a minimum Bulky or large accessories may seriously affect the stability...

Page 14: ...downs or suitable straps that are attached to solid parts of the mo torcycle such as the frame or up per front fork triple clamp and not for example to rubber mounted handlebars or turn signals or pa...

Page 15: ...ng lock page 4 8 3 Fuel tank page 4 5 4 Battery page 7 30 5 Fuses page 7 32 6 Helmet holder page 4 9 7 Shock absorber assembly spring preload adjusting ring page 4 10 8 Main switch page 4 1 9 Fuel coc...

Page 16: ...ge 7 35 3 Rider seat page 4 9 4 Air filter element page 7 14 5 Front turn signal position lights page 7 35 6 Brake pedal page 4 4 7 Rear brake light switch page 7 22 8 Owner s tool kit page 7 2 9 Shoc...

Page 17: ...4 5 6 7 1 Clutch lever page 4 3 2 Left handlebar switches page 4 2 3 Speedometer unit page 4 2 4 Right handlebar switches page 4 2 5 Brake lever page 4 4 6 Throttle grip page 7 16 7 Fuel tank cap page...

Page 18: ...may result in loss of con trol or an accident EAU10810 P Parking The taillight and position lights are on but all other electrical systems are off The key can be removed The key must be pushed in from...

Page 19: ...otal distance traveled The tripmeter shows the distance traveled since it was last set to zero with the reset knob The tripmeter can be used to estimate the distance that can be traveled with a full t...

Page 20: ...Set this switch to to stop the engine in case of an emergen cy such as when the vehicle overturns or when the throttle cable is stuck EAU12711 Start switch Push this switch to crank the engine with th...

Page 21: ...mesh transmission equipped on this motorcycle EAU12891 Brake lever The brake lever is located on the right side of the handlebar To apply the front brake pull the lever toward the throttle grip EAU129...

Page 22: ...g fuel Leaking fuel is a fire hazard EAU13212 Fuel Make sure there is sufficient gasoline in the tank WARNING EWA10881 Gasoline and gasoline vapors are extremely flammable To avoid fires and explosion...

Page 23: ...s and piston rings as well as to the exhaust system Your Yamaha engine has been de signed to use unleaded gasoline with a pump octane number R M 2 of 86 or higher or a research octane number of 91 or...

Page 24: ...y turn the fuel cock lever to this position if you run out of fuel while riding otherwise the engine may stall and will have to be primed see PRI After turning the fuel cock lever to RES refuel as soo...

Page 25: ...he steering lock cover and then insert the key 3 Turn the key 1 8 turn counterclock wise push it in while turning the handlebar slightly to the left and then turn the key 1 8 turn clock wise 4 Check t...

Page 26: ...Make sure that the rider seat is properly secured before riding EAU14282 Helmet holder To open the helmet holder insert the key into the lock and then turn the key as shown To lock the helmet holder p...

Page 27: ...on the shock absorber EAU15305 Sidestand The sidestand is located on the left side of the frame Raise the sidestand or lower it with your foot while holding the vehicle upright TIP The built in sides...

Page 28: ...e trans mission is in gear and the side stand is up but the clutch lever is not pulled It prevents starting when the trans mission is in gear and the clutch le ver is pulled but the sidestand is still...

Page 29: ...ove the sidestand up 11 Keep the clutch lever pulled 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden The neutral switch may not be working correctly The mo...

Page 30: ...fore using this vehicle check the following points ITEM CHECKS PAGE Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage 4 5 Engine oil Check oil level in engine If neces...

Page 31: ...ndition and tread depth Check air pressure Correct if necessary 7 17 7 19 Brake and shift pedals Make sure that operation is smooth Lubricate pedal pivoting points if necessary 7 27 Brake and clutch l...

Page 32: ...FOR YOUR SAFETY PRE OPERATION CHECKS 5 3 5 Battery Check fluid level Fill with distilled water if necessary 7 30 ITEM CHECKS PAGE U46B13E0 book Page 3 Monday September 12 2011 1 30 PM...

Page 33: ...check the elec trical circuit 4 Turn the starter choke on and completely close the throttle See page 4 8 5 Start the engine by pushing the start switch If the engine fails to start release the start s...

Page 34: ...required when the engine is warm EAU16671 Shifting Shifting gears lets you control the amount of engine power available for starting off accelerating climbing hills etc The gear positions are shown i...

Page 35: ...Make sure not to shift the transmission into the neutral posi tion 6 Open the throttle part way and gradually release the clutch lever 7 Follow the same procedure when shifting to the next higher gea...

Page 36: ...tion the engine oil must be changed and the oil filter car tridge or element replaced ECA11282 1000 1600 km 600 1000 mi Avoid prolonged operation above 1 2 throttle 1600 km 1000 mi and beyond The vehi...

Page 37: ...erforming maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while...

Page 38: ...ner s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs How ever additional tools such as a torque wrench may be necessary to perform certain maintenan...

Page 39: ...11000 km or 12 months 10000 mi 16000 km or 18 months 13000 mi 21000 km or 24 months 16000 mi 26000 km or 30 months 1 Fuel line Check fuel and vacuum hoses for cracks or damage Replace if necessary 2...

Page 40: ...system for dam age Replace if necessary No ITEM ROUTINE INITIAL ODOMETER READINGS 600 mi 1000 km or 1 month 4000 mi 6000 km or 6 months 7000 mi 11000 km or 12 months 10000 mi 16000 km or 18 months 13...

Page 41: ...proper operation 3 Clutch Check operation Adjust or replace cable 4 Front brake Check operation fluid level and for fluid leakage Adjust brake lever free play and replace brake pads if necessary 5 Rea...

Page 42: ...ing assemblies for looseness Moderately repack with lithium soap based grease every 10000 mi 16000 km or 18 months Repack 13 Chassis fasteners Check all chassis fitting and fas teners Correct if neces...

Page 43: ...gine oil Change warm engine before draining 23 Engine oil filter ele ment Replace 24 Front and rear brake switches Check operation 25 Control and meter cables Apply Yamaha chain and cable lube or engi...

Page 44: ...uired Replace the oil seals on the inner parts of the master cylinder and caliper cylinder every two years Replace the brake hoses every four years or if cracked or damaged 27 Lights signals and switc...

Page 45: ...nel and then push the rear of the panel in EAU19545 Checking the spark plugs The spark plugs are important engine components which are easy to check Since heat and deposits will cause any spark plug t...

Page 46: ...park plug gap with a wire thickness gauge and if nec essary adjust the gap to specifica tion To install a spark plug 1 Clean the surface of the spark plug gasket and its mating surface and then wipe o...

Page 47: ...h ride In addition the oil must be changed and the oil filter ele ment replaced at the intervals specified in the periodic maintenance and lubri cation chart To check the engine oil level 1 Place the...

Page 48: ...gine to collect the used oil 3 Remove the engine oil filler cap the engine oil drain bolt and its gasket to drain the oil from the crankcase TIP Skip steps 4 6 if the oil filter element is not being r...

Page 49: ...oils with a diesel speci fication of CD or oils of a high er quality than specified In addition do not use oils labeled ENERGY CONSERVING II or higher Make sure that no foreign mate rial enters the cr...

Page 50: ...eas 1 Remove the air filter case bolts and loosen the air filter case joint clamp screw 2 Disconnect the hoses from the air filter case and then remove the air filter case 3 Remove the air filter case...

Page 51: ...t dripping 7 Pull the sponge material over the air filter element frame 8 Insert the element into the air filter case and then install the wing nut and its washer NOTICE Make sure that the air filter...

Page 52: ...d experience EAU44734 Checking the engine idling speed Check the engine idling speed and if necessary have it corrected by a Yamaha dealer EAU21384 Checking the throttle grip free play The throttle gr...

Page 53: ...e vere injury or death from loss of control The tire air pressure must be checked and adjusted on cold tires i e when the temperature of the tires equals the ambient temperature The tire air pressure...

Page 54: ...however patch the tube very carefully and replace it as soon as possible with a high quality product Ride at moderate speeds after changing a tire since the tire surface must first be broken in for it...

Page 55: ...s and a short ened tire life EAU48373 Adjusting the clutch lever free play The clutch lever free play should mea sure 5 0 10 0 mm 0 20 0 39 in as shown Periodically check the clutch le ver free play a...

Page 56: ...brake lever free play adjusting screw in direction a To decrease the brake lever free play turn the adjusting screw in direc tion b 3 Tighten the locknut WARNING EWA10630 After adjusting the brake le...

Page 57: ...After adjusting the brake pedal height the brake pedal free play must be adjusted Brake pedal free play The brake pedal free play should mea sure 20 0 30 0 mm 0 79 1 18 in at the brake pedal end Perio...

Page 58: ...make the brake light come on earlier turn the adjusting nut in direction a To make the brake light come on later turn the adjusting nut in direction b EAU22380 Checking the front brake pads and rear...

Page 59: ...ARNING EWA15990 Improper maintenance can result in loss of braking ability Observe these precautions Insufficient brake fluid may al low air to enter the brake sys tem reducing braking performance Cle...

Page 60: ...lubrication chart In addition have the oil seals of the brake master cylin der and caliper as well as the brake hose replaced at the intervals listed be low or whenever they are damaged or leaking Oil...

Page 61: ...per drive chain slack will overload the en gine as well as other vital parts of the motorcycle and can lead to chain slippage or breakage If the drive chain slack is more than 50 0 mm 1 97 in the chai...

Page 62: ...For a thorough cleaning have a Yamaha dealer remove the drive chain and soak it in solvent 2 Spray Yamaha Chain and Cable Lube or a high quality spray type drive chain lubricant on the entire chain m...

Page 63: ...ricated by a Yamaha dealer at the intervals speci fied in the periodic maintenance chart EAU44273 Checking and lubricating the brake and shift pedals The operation of the brake and shift pedals should...

Page 64: ...hould be checked before each ride and the sidestand pivot and metal to metal contact surfaces should be lubricated if necessary WARNING EWA10731 If the sidestand does not move up and down smoothly hav...

Page 65: ...the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level sur face and hold it in an upright posi tion WARNING To avoid injury securely supp...

Page 66: ...ecified in the periodic maintenance and lubrica tion chart If there is play in the wheel hub or if the wheel does not turn smoothly have a Yamaha dealer check the wheel bearings EAU50280 Battery The b...

Page 67: ...the minimum and maximum level marks 3 If the electrolyte is at or below the minimum level mark add distilled water to raise it to the maximum level mark NOTICE Use only distilled water as tap water co...

Page 68: ...1 EAU53040 Replacing the fuses The fuse box is located under the rider seat See page 4 9 If a fuse is blown replace it as follows 1 Turn the key to OFF and turn off the electrical circuit in question...

Page 69: ...ts on the headlight bulb using a cloth moistened with al cohol or thinner Headlight lens Do not affix any type of tinted film or stickers to the headlight lens Do not use a headlight bulb of a wattage...

Page 70: ...brake light bulb 1 Remove the tail brake light lens by removing the screws 2 Remove the burnt out bulb by pushing it in and turning it counter clockwise 3 Insert a new bulb into the socket push it in...

Page 71: ...t and rear wheel or performing other maintenance requiring the motorcycle to stand up right Check that the motorcycle is in a stable and level position before starting any maintenance A strong wooden...

Page 72: ...ch bolt then the wheel axle 3 Lift the front wheel off the ground according to the procedure in the previous section Supporting the motorcycle 4 Pull the wheel axle out and then remove the wheel NOTIC...

Page 73: ...idestand down 5 Tighten the wheel axle to the spec ified torque 6 Tighten the front wheel axle pinch bolt to the specified torque 7 While applying the front brake push down hard on the handlebars seve...

Page 74: ...om the rear sprocket TIP The drive chain does not need to be disassembled in order to remove and install the rear wheel 7 Remove the axle nut 8 Pull the wheel axle out and then remove the wheel EAU523...

Page 75: ...for checking these vital systems your self However should your motorcycle require any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to se...

Page 76: ...y Wipe off with a dry cloth and correct the spark plug gaps or replace the spark plugs Have a Yamaha dealer check the vehicle The engine does not start Check the battery Open the throttle halfway and...

Page 77: ...lets with plas tic bags after the engine has cooled down 2 Make sure that all caps and covers as well as all electrical couplers and connectors including the spark plug caps are tightly in stalled 3 R...

Page 78: ...a soft clean sponge and then rinse thoroughly with clean water Use a toothbrush or bottlebrush for hard to reach areas Stubborn dirt and insects will come off more easily if the area is covered with...

Page 79: ...plastic parts but treat them with a suitable care product Avoid using abrasive polishing compounds as they will wear away the paint TIP Consult a Yamaha dealer for ad vice on what products to use Was...

Page 80: ...from sparking make sure to ground the spark plug electrodes while turning the engine over EWA10951 e Remove the spark plug caps from the spark plugs and then install the spark plugs and the spark plu...

Page 81: ...element replacement 1 40 L 1 48 US qt 1 23 Imp qt With oil filter element replacement 1 60 L 1 69 US qt 1 41 Imp qt Air filter Air filter element Wet element Fuel Recommended fuel Unleaded gasoline o...

Page 82: ...b XV250BC 90 195 kg 198 430 lb Front 200 kPa 2 00 kgf cm 29 psi Rear 225 kPa 2 25 kgf cm 33 psi Front wheel Wheel type Spoke wheel Rim size 18x1 60 Rear wheel Wheel type Spoke wheel Rim size 15M C x M...

Page 83: ...ignal position light 12 V 27 W 8 0 W 2 Rear turn signal light 12 V 27 0 W 2 Meter lighting 12 V 1 7 W 1 Neutral indicator light 12 V 1 7 W 1 High beam indicator light 12 V 1 7 W 1 Turn signal indicato...

Page 84: ...ntification number The key identification number is stamped into the key Record this num ber in the space provided and use it for reference when ordering a new key EAU26400 Vehicle identification numb...

Page 85: ...ring spare parts from a Yamaha dealer EAU48061 Vehicle Emission Control Informa tion label The Vehicle Emission Control Informa tion label is affixed at the location in the illustration This label sho...

Page 86: ...d if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Yamaha...

Page 87: ...le for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or...

Page 88: ...nder that maintenance work is required It is not acceptable proof of maintenance work Maintenance interval Date of service Mileage Servicing dealer name and address Remarks 600 mi 1000 km or 1 month 4...

Page 89: ...TION 10 6 10 28000 mi 46000 km or 54 months 31000 mi 51000 km or 60 months Maintenance interval Date of service Mileage Servicing dealer name and address Remarks U46B13E0 book Page 6 Monday September...

Page 90: ...warranty by an authorized Yamaha motorcycle dealer In order for this warranty to remain in effect this inspection and registration must take place within ten 10 days after transfer An inspection and r...

Page 91: ...later date Each Yamaha motorcycle dealer is held responsible for his setup service and warranty repair work Is the warranty transferable to second owners Yes The remainder of the existing warranty can...

Page 92: ...repairs There s no deductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is includ...

Page 93: ...d protection even after your Yamaha Limited Warranty expires A special note If visiting your dealer isn t convenient contact Yamaha with your Primary ID number your frame number We ll be happy to help...

Page 94: ...10 1 Ignition circuit cut off system 4 11 Indicator lights 4 1 K Key identification number 10 1 L Labels location 1 1 M Main switch 4 1 Maintenance and lubrication periodic 7 5 Maintenance emission c...

Page 95: ...on Control Information label 10 2 Vehicle identification number 10 1 W Warranty extended 10 9 Warranty limited 10 7 Wheel bearings checking 7 30 Wheel front 7 36 Wheel rear 7 38 Wheels 7 19 U46B13E0 b...

Page 96: ...U46B13E0 book Page 3 Monday September 12 2011 1 30 PM...

Page 97: ...uine Yamaha Accessories will fit right and perform right right out of the box Yamalube Take care of your Yamaha with legendary Yamalube oils lubricants and care products They re formulated and approve...

Page 98: ...PRINTED IN JAPAN 2011 09 0 4 1 CR E DIC183 PRINTED ON RECYCLED PAPER...

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