Yamaha Star XV17PCX Owner'S Manual Download

Page: 54 / 100

PERIODIC MAINTENANCE AND MINOR REPAIR

6-15

CAUTION:

ECA11530

●

Place a towel or cloth under the
fuel hose joints when discon-
necting hoses A and B to pre-
vent fuel from spilling onto the
vehicle.

●

Make sure that no foreign mate-
rial enters the fuel hose joints
when the hoses are disconnect-
ed.

d. Remove the hoses as shown,

and then remove the fuel tank
by pulling it upward.

e. Remove the foam damper.

4. Remove the air filter case bolts.

5. Loosen the air filter case joint

clamp bolt, and then pull off the air
filter case.

6. Remove the air filter case cover by

removing the screws.

7. Remove the air filter element by

removing the screws.

1. Hose

1. Foam damper

1. Air filter case

2. Bolt

1. Air filter case joint clamp bolt

1. Screw

U5PX16E0.book Page 15 Wednesday, May 16, 2007 10:26 AM

Summary of Contents for Star XV17PCX

Page 1: ...5PX 28199 16 XV17PCX C XV17PCMX C OWNER S MANUAL LIT 11626 21 27...

Page 2: ...EAU10041 U5PX16E0 book Page 1 Wednesday May 16 2007 10 26 AM...

Page 3: ...motorcycle If you have any questions concerning the operation or maintenance of your motorcycle please consult a Yamaha dealer The design and manufacture of this Yamaha motorcycle fully comply with th...

Page 4: ...onsult your Yamaha dealer WARNING EWA10010 PLEASE READ THIS MANUAL AND THE YOU AND YOUR MOTORCYCLE RIDING TIPS BOOKLET CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE DO NOT ATTEMPT TO OPERA...

Page 5: ...CHNIQUES REGULAR INSPECTIONS AND CAREFUL MAINTENANCE ALONG WITH GOOD RIDING SKILLS WILL ENSURE THAT YOU SAFELY ENJOY THE CAPABILITIES AND THE RELIABILITY OF THIS MOTORCYCLE Product and specifications...

Page 6: ...Corporation U S A 1st edition May 2007 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed in Japan...

Page 7: ...lugs 6 9 Canister for California only 6 10 Engine oil and oil filter cartridge 6 10 Transfer case oil 6 13 Replacing the air filter elements 6 14 Checking the engine idling speed 6 17 Checking the thr...

Page 8: ...CARE AND STORAGE 7 1 Matte color caution 7 1 Care 7 1 Storage 7 3 SPECIFICATIONS 8 1 CONSUMER INFORMATION 9 1 Identification numbers 9 1 Reporting safety defects 9 3 Motorcycle noise regulation 9 4 M...

Page 9: ...s have been caused by an automobile driver who did not see the motorcycle Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident Therefore Wear a brig...

Page 10: ...eld or goggles Wind in your unprotected eyes could contribute to an impairment of vision that could delay seeing a hazard The use of a jacket heavy boots trousers gloves etc is effective in preventing...

Page 11: ...se extreme caution when selecting and installing any ac cessories Keep the following guidelines in mind as well as those provided under Load ing when mounting accessories Never install accessories or...

Page 12: ...quate ventilation Always turn the engine off before leaving the motorcycle unattended and remove the key from the main switch When parking the motor cycle note the following The engine and exhaust sys...

Page 13: ...SAFETY INFORMATION 1 5 1 EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle U5PX16E0 book Page 5 Wednesday May 16 2007 10 26 AM...

Page 14: ...SAFETY INFORMATION 1 6 1 2 4 California only 1 3 5 California only U5PX16E0 book Page 6 Wednesday May 16 2007 10 26 AM...

Page 15: ...Left view 1 Engine oil drain bolt crankcase page 6 10 2 Shift pedal page 3 6 3 Fuel tank cap page 3 7 4 Helmet holder page 3 10 5 Fuses page 6 34 6 Owner s tool kit page 6 1 U5PX16E0 book Page 1 Wedn...

Page 16: ...spring preload adjusting bolt page 3 10 6 Engine oil filter cartridge page 6 10 7 Rear brake light switch page 6 23 8 Brake pedal page 3 7 9 Engine oil drain bolt oil tank page 6 10 10 Shock absorber...

Page 17: ...page 3 6 2 Left handlebar switches page 3 5 3 Speedometer page 3 3 4 Tachometer unit page 3 3 5 Main switch steering lock page 3 1 6 Right handlebar switches page 3 5 7 Throttle grip page 6 18 8 Brake...

Page 18: ...U10660 OFF All electrical systems are off The key can be removed EAU10680 LOCK The steering is locked and all electrical systems are off The key can be re moved To lock the steering 1 Turn the handleb...

Page 19: ...e elec trical circuit NOTE This model is also equipped with a self diagnosis device for the fuel level de tection circuit If the fuel level detection circuit is defective the following cycle will be r...

Page 20: ...electrical circuit The tachometer unit is equipped with the following an odometer which shows the to tal distance traveled two tripmeters which show the distance traveled since they were last set to z...

Page 21: ...If you do not reset the fuel reserve tripmeter manually it will reset itself automatically and the display will return to the prior mode after refueling and 90 seconds have passed Meter lighting cont...

Page 22: ...nal switch To signal a right hand turn push this switch to To signal a left hand turn push this switch to When re leased the switch returns to the center position Since this model is equipped with a s...

Page 23: ...he start switch is pushed but this does not indicate a malfunction EAU12820 Clutch lever The clutch lever is located at the left handlebar grip To disengage the clutch pull the lever toward the handle...

Page 24: ...72 Fuel tank cap To open the fuel tank cap Open the fuel tank cap lock cover in sert the key into the lock and then turn it 1 4 turn clockwise The lock will be re leased and the fuel tank cap can be o...

Page 25: ...ng fuel on the hot en gine CAUTION ECA10070 Immediately wipe off spilled fuel with a clean dry soft cloth since fuel may deteriorate painted surfac es or plastic parts EAU13361 CAUTION ECA11400 Use on...

Page 26: ...maha because it can cause damage to the fuel system or ve hicle performance problems EAU34042 Rider seat To remove the rider seat 1 Insert the key into the seat lock and then turn it counterclockwise...

Page 27: ...the rider seat remove the hel met from the helmet holder and then install the seat EAU14720 Adjusting the front fork This front fork is equipped with spring preload adjusting bolts WARNING EWA10180 Al...

Page 28: ...oad and thereby harden the suspension turn the adjusting nut in direction a To decrease the spring pre load and thereby soften the sus pension turn the adjusting nut in direction b NOTE Use the specia...

Page 29: ...production the actual number of clicks always represents the entire ad justing range To obtain a precise ad justment it would be advisable to check the number of clicks of the damping force adjusting...

Page 30: ...holding the vehicle upright NOTE The built in sidestand switch is part of the ignition circuit cut off system which cuts the ignition in certain situations See further down for an explanation of the...

Page 31: ...e clutch lever is not pulled It prevents starting when the trans mission is in gear and the clutch le ver is pulled but the sidestand is still down It cuts the running engine when the transmission is...

Page 32: ...the engine has stalled 10 Move the sidestand up 11 Keep the clutch lever pulled 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden This check is most reliabl...

Page 33: ...uences Therefore it is very important in addition to a thorough visual inspec tion to check the following points before each ride NOTE Pre operation checks should be made each time the vehicle is used...

Page 34: ...er free play Adjust if necessary Check brake pads for wear Replace if necessary Check fluid level in reservoir If necessary add recommended brake fluid to specified level Check hydraulic system for le...

Page 35: ...operation is smooth Lubricate pedal pivoting points if necessary 6 28 Brake and clutch levers Make sure that operation is smooth Lubricate lever pivoting points if necessary 6 29 Sidestand Make sure...

Page 36: ...s in gear with the clutch lever pulled and the sid estand up WARNING EWA10290 Before starting the engine check the function of the igni tion circuit cut off system ac cording to the procedure describe...

Page 37: ...N ECA10260 Even with the transmission in the neutral position do not coast for long periods of time with the engine off and do not tow the motorcycle for long dis tances The transmission is properly l...

Page 38: ...ator light should come on EAU16720 Recommended shift points The recommended shift points during acceleration and deceleration are shown in the table below EAU16841 Engine break in There is never a mor...

Page 39: ...cur during the engine break in period immediately have a Yamaha dealer check the vehi cle EAU17212 Parking When parking stop the engine and then remove the key from the main switch WARNING EWA10310 Si...

Page 40: ...TED TO EMISSIONS CONTROL THESE CONTROLS NOT ONLY FUNCTION TO ENSURE CLEANER AIR BUT ARE ALSO VITAL TO PROPER EN GINE OPERATION AND MAXIMUM PERFORMANCE IN THE FOLLOW ING PERIODIC MAINTENANCE CHARTS THE...

Page 41: ...NING EWA10340 Modifications not approved by Yamaha may cause loss of perfor mance excessive emissions and render the vehicle unsafe for use Consult a Yamaha dealer before at tempting any changes U5PX1...

Page 42: ...cks or damage Replace if necessary 2 Spark plugs Check condition Adjust gap and clean Replace every 8000 mi 13000 km or 12 months Replace Replace 3 Valve clearance Check and adjust valve clearance whe...

Page 43: ...tion Adjust or replace cable 3 Front brake Check operation fluid level and for fluid leakage Adjust brake lever free play and replace brake pads if necessary 4 Rear brake Check operation fluid level a...

Page 44: ...f necessary 13 Brake lever pivot shaft Apply silicone grease lightly 14 Brake pedal pivot shaft Apply silicone grease lightly 15 Clutch lever pivot shaft Apply lithium soap based grease all purpose gr...

Page 45: ...ne oil filter car tridge Replace 24 Transfer case oil Check for leakage Change at initial 600 mi 1000 km or 1 month and thereafter every 16000 mi 25000 km or 24 months Change Change 25 Front and rear...

Page 46: ...ter disassembling the brake master cylinders and calipers always change the fluid Regularly check the brake fluid levels and fill the reservoirs as required Every two years replace the internal compon...

Page 47: ...PERIODIC MAINTENANCE AND MINOR REPAIR 6 8 6 Replace the brake hoses every four years and if cracked or damaged U5PX16E0 book Page 8 Wednesday May 16 2007 10 26 AM...

Page 48: ...be operating im properly Do not attempt to diagnose such problems yourself Instead have a Yamaha dealer check the vehicle If a spark plug shows signs of electrode erosion and excessive carbon or other...

Page 49: ...d hold it in an upright posi tion NOTE Make sure that the vehicle is positioned straight up when checking the oil level A slight tilt to the side can result in a false reading 2 Remove the rider seat...

Page 50: ...tightened otherwise oil may seep out when the engine is run ning To change the engine oil with or without oil filter cartridge replace ment 1 Remove the rider seat See page 3 9 2 Start the engine war...

Page 51: ...ed 9 Install the new oil filter cartridge with an oil filter wrench and then tighten it to the specified torque with a torque wrench 10 Install the engine oil drain bolts and then tighten them to the...

Page 52: ...beled ENERGY CONSERVING II or higher Make sure that no foreign mate rial enters the crankcase 14 Install the engine oil filler cap 15 Start the engine and then let it idle for several minutes while ch...

Page 53: ...ation chart Replace the air filter elements more frequently if you are riding in un usually wet or dusty areas Air filter case element To replace the air filter element 1 Remove the rider seat See pag...

Page 54: ...ect ed d Remove the hoses as shown and then remove the fuel tank by pulling it upward e Remove the foam damper 4 Remove the air filter case bolts 5 Loosen the air filter case joint clamp bolt and then...

Page 55: ...er case cover by in stalling the screws 14 Install the air filter case by pushing it onto the air filter case joint and then tightening the clamp bolt 15 Install the air filter case by install ing the...

Page 56: ...without the air filter ele ment installed otherwise the piston s and or cylinder s may become excessively worn 5 Install the silencer case air filter cover by installing the screws 6 Install the fuel...

Page 57: ...cified in the periodic maintenance and lubrication chart EAU21750 Tires To maximize the performance durabil ity and safe operation of your motor cycle note the following points regarding the specified...

Page 58: ...ws crosswise lines minimum tread depth if the tire has a nail or glass fragments in it or if the sidewall is cracked con tact a Yamaha dealer immediately and have the tire replaced WARNING EWA10580 It...

Page 59: ...order to make the most ef ficient use of these tires Use only the specified replace ment tires Other tires may run the danger of bursting at super high speeds Brand new tires can have a rela tively p...

Page 60: ...to develop its optimal characteris tics EAU22011 Accessories and replacement parts WARNING EWA10621 This vehicle is not designed to pull a trailer or to be attached to a sidecar The accessories or re...

Page 61: ...ch lever free play could be obtained as described above tighten the locknut and skip the rest of the procedure otherwise proceed as follows 3 Fully turn the adjusting bolt at the clutch lever in direc...

Page 62: ...there is air in the hy draulic system have a Yamaha dealer bleed the system before operating the motorcycle Air in the hydraulic system will dimin ish the braking performance which may result in loss...

Page 63: ...a brake pad has worn to the point that a wear indicator almost touches the brake disc have a Yamaha dealer replace the brake pads as a set EAU34090 Rear brake pads 1 Remove the brake caliper bolt and...

Page 64: ...recommended quality brake fluid otherwise the rubber seals may deteriorate causing leakage and poor braking perfor mance Refill with the same type of brake fluid Mixing fluids may result in a harmful...

Page 65: ...nance and lubri cation chart EAU23062 To check the drive belt slack 1 Place the vehicle on the sidestand 2 Note the current position of the drive belt using the marks near the drive belt check hole NO...

Page 66: ...nt marks on each side of the swingarm make sure that both belt pullers are in the same posi tion for proper wheel alignment CAUTION ECA10880 Improper drive belt slack will over load the engine Keep th...

Page 67: ...e with cable movement Replace damaged ca bles as soon as possible to prevent unsafe conditions EAU23111 Checking and lubricating the throttle grip and cable The operation of the throttle grip should b...

Page 68: ...levers should be checked before each ride and the lever pivots should be lu bricated if necessary Recommended lubricants Brake pedal Silicone grease Shift pedal Lithium soap based grease all purpose...

Page 69: ...t EAUM1650 Lubricating the swingarm piv ots The swingarm pivots must be lubricat ed at the intervals specified in the peri odic maintenance and lubrication chart EAU23250 Lubricating the rear suspen s...

Page 70: ...check if the front fork compresses and rebounds smoothly CAUTION ECA10590 If any damage is found or the front fork does not operate smoothly have a Yamaha dealer check or re pair it EAU23280 Checking...

Page 71: ...he wheel bearings EAU33650 Battery This model is equipped with a sealed type MF battery which does not re quire any maintenance There is no need to check the electrolyte or to add distilled water WARN...

Page 72: ...e quickly if the vehicle is equipped with optional electrical accessories To store the battery 1 If the vehicle will not be used for more than one month remove the battery fully charge it and then pla...

Page 73: ...o the electrical system and possibly a fire 4 Turn the key to ON and turn on the electrical circuit in question to check if the device operates 5 If the fuse immediately blows again have a Yamaha deal...

Page 74: ...artz bulb headlight If the headlight bulb burns out replace it as follows 1 Remove the headlight unit by re moving the screws 2 Disconnect the headlight coupler and then remove the bulb cover 3 Unhook...

Page 75: ...the luminosity of the bulb and the bulb life will be adversely af fected Thoroughly clean off any dirt and fingerprints on the headlight bulb using a cloth moistened with al cohol or thinner 5 Install...

Page 76: ...Install the lens by installing the screws CAUTION ECA10680 Do not overtighten the screws oth erwise the lens may break EAU24321 Replacing a license plate light bulb 1 Remove the license plate light un...

Page 77: ...ion before starting any maintenance A strong wooden box can be placed under the engine for added stability To service the front wheel 1 Stabilize the rear of the motorcycle by using a motorcycle stand...

Page 78: ...oubleshooting chart represents a quick and easy procedure for checking these vital systems your self However should your motorcycle require any repair take it to a Yamaha dealer whose skilled technici...

Page 79: ...Check the ignition Have a Yamaha dealer check the vehicle Remove the spark plugs and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gaps or replace the spark plu...

Page 80: ...the muffler outlet with a plastic bag after the engine has cooled down 2 Make sure that all caps and covers as well as all electrical couplers and connectors including the spark plug caps are tightly...

Page 81: ...er Use a toothbrush or bottlebrush for hard to reach areas Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning After riding in...

Page 82: ...wax spar ingly and make sure to wipe off any excess Never apply oil or wax to the drive belt Never apply oil or wax to any rubber and plastic parts but treat them with a suitable care product Avoid us...

Page 83: ...ground the spark plug electrodes while turning the engine over 4 Lubricate all control cables and the pivoting points of all levers and pedals as well as of the side stand centerstand 5 Check and if...

Page 84: ...tridge replacement 4 10 L 4 33 US qt 3 61 Imp qt Transfer gear oil Type SAE80 API GL 4 Hypoid gear oil Quantity 0 40 L 0 42 US qt 0 35 Imp qt Air filter Air filter element Oil coated paper element Fue...

Page 85: ...0 kgf cm High speed riding Front 250 kPa 36 psi 2 50 kgf cm Rear 250 kPa 36 psi 2 50 kgf cm Front wheel Wheel type Cast wheel Rim size 18M C x MT3 50 Rear wheel Wheel type Cast wheel Rim size 17M C x...

Page 86: ...hting LED Neutral indicator light LED High beam indicator light LED Turn signal indicator light LED Fuel level warning light LED Engine trouble warning light LED Fuses Main fuse 30 0 A Headlight fuse...

Page 87: ...ification number The key identification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key EAU26400 Vehicle identification num...

Page 88: ...is affixed to the frame under the rider seat See page 3 9 Record the information on this label in the space provided This information will be needed when ordering spare parts from a Yamaha dealer 1 M...

Page 89: ...d if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Yamaha...

Page 90: ...le for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or...

Page 91: ...er that maintenance work is required It is not acceptable proof of maintenance work Maintenance interval Date of service Mileage Servicing dealer name and address Remarks 600 mi 1000 km or 1 month 400...

Page 92: ...MATION 9 6 9 36000 mi 55000 km or 54 months 40000 mi 61000 km or 60 months Maintenance interval Date of service Mileage Servicing dealer name and address Remarks U5PX16E0 book Page 6 Wednesday May 16...

Page 93: ...warranty by an authorized Yamaha motorcycle dealer In order for this warranty to remain in effect this inspection and registration must take place within ten 10 days after transfer An inspection and r...

Page 94: ...later date Each Yamaha motorcycle dealer is held responsible for his setup service and warranty repair work Is the warranty transferable to second owners Yes The remainder of the existing warranty can...

Page 95: ...repairs There s no deductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is includ...

Page 96: ...d protection even after your Yamaha Limited Warranty expires A special note If visiting your dealer isn t convenient contact Yamaha with your Primary ID number your frame number We ll be happy to help...

Page 97: ...ights 3 2 K Key identification number 9 1 L Labels location of 1 5 License plate light bulb replacing 6 37 M Main switch steering lock 3 1 Maintenance and lubrication periodic 6 4 Maintenance emission...

Page 98: ...ignal switch 3 5 V Valve clearance 6 18 Vehicle identification number 9 1 W Warranty extended 9 9 Warranty limited 9 7 Wheel bearings checking 6 32 Wheels 6 21 U5PX16E0 book Page 2 Wednesday May 16 20...

Page 99: ...U5PX16E0 book Page 3 Wednesday May 16 2007 10 26 AM...

Page 100: ...PRINTED IN JAPAN 2007 05 0 5 1 CR E PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO LTD...

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