Yamaha STAR 2015 Owner'S Manual Download | Manualshive

Page: 63 / 106

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Perio

d

ic maintenance an

d

a

d

justment

7-18

7

WARNING

EWA10582



It is

d

an

g

erous to ri

d

e with a

worn-out tire. When a tire trea

d

b

e

g

ins to show crosswise lines,

have a Yamaha

d

ealer replace

the tire imme

d

iately.



The replacement of all wheel-
an

d

b

rake-relate

d

parts, inclu

d

-

in

g

the tires, shoul

d

b

e left to a

Yamaha

d

ealer, who has the

necessary professional knowl-
e

dg

e an

d

experience to

d

o so.



Ri

d

e at mo

d

erate spee

d

s after

chan

g

in

g

a tire since the tire

surface must first

b

e “

b

roken

in” for it to

d

evelop its optimal

characteristics.

Tire information

This model is equipped with tubeless
tires.
Tires age, even if they have not been
used or have only been used occasion-
ally. Cracking of the tread and sidewall
rubber, sometimes accompanied by
carcass deformation, is an evidence of

ageing. Old and aged tires shall be
checked by tire specialists to ascertain
their suitability for further use.

WARNING

EWA10462

The front an

d

rear tires shoul

d

b

e of

the same make an

d

d

esi

g

n, other-

wise the han

d

lin

g

characteristics of

the vehicle may

b

e

d

ifferent, which

coul

d

lea

d

to an acci

d

ent.

After extensive tests, only the tires list-
ed below have been approved for this
model by Yamaha.

EAU21963

Cast wheels

To maximize the performance, durabil-
ity, and safe operation of your vehicle,
note the following points regarding the
specified wheels.



The wheel rims should be
checked for cracks, bends, warp-
age or other damage before each
ride. If any damage is found, have
a Yamaha dealer replace the
wheel. Do not attempt even the
smallest repair to the wheel. A de-
formed or cracked wheel must be
replaced.



The wheel should be balanced
whenever either the tire or wheel
has been changed or replaced. An
unbalanced wheel can result in
poor performance, adverse han-
dling characteristics, and a short-
ened tire life.

Front tire:

Size:

130/90 16M/C 67H

Manufacturer/model:

DUNLOP/D404F X
BRIDGESTONE/EXEDRA G721

Rear tire:

Size:

170/70B 16M/C 75H

Manufacturer/model:

DUNLOP/K555
BRIDGESTONE/EXEDRA G722 G

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Summary of Contents for STAR 2015

Page 1: ...3 BH9 28199 10 XVS13CTG XVS13CTGC XVS13CTFG XVS13CTFGC XVS13BGG XVS13BGGC OWNER S MANUAL Read this manual carefully before operating this vehicle LIT 11626 29 16 Downloaded from ManualsNet com search engine ...

Page 2: ... Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold UBH910E0 book Page 1 Wednesday June 17 2015 9 58 AM Downloaded from ManualsNet com search engine ...

Page 3: ...rds it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most cur rent product information available at the time of printing there may be minor discrepancies between your motorcyc...

Page 4: ...azards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer WARNING NOTICE TIP UBH910E0 book...

Page 5: ...a Motor Corporation U S A 1st edition April 2015 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed in Japan P N LIT 11626 29 16 UBH910E0 book Page 2 Wednesday June 17 2015 9 58 AM Downloaded from ManualsNet com search engine ...

Page 6: ... 7 5 Removing and installing the panel 7 9 Checking the spark plugs 7 9 Canister for California only 7 11 Engine oil and oil filter cartridge 7 11 Coolant 7 14 Replacing the air filter element 7 15 Checking the throttle grip free play 7 16 Valve clearance 7 16 Tires 7 17 Cast wheels 7 18 Adjusting the clutch lever free play 7 19 Checking the brake lever free play 7 20 Brake light switches 7 20 Che...

Page 7: ...ge 8 1 Matte color caution 8 1 Care 8 1 Storage 8 4 Specifications 9 1 Consumer information 10 1 Identification numbers 10 1 Reporting safety defects 10 3 Motorcycle noise regulation 10 4 Maintenance record 10 5 YAMAHA MOTOR CORPORATION U S A 2015 AND LATER MODEL STREET DUAL PURPOSE MOTORCYCLE LIMITED WARRANTY 10 7 YAMAHA EXTENDED SERVICE Y E S 10 9 Index 11 1 UBH910E0 book Page 2 Wednesday June 1...

Page 8: ...ant information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Yamaha dealer 1 2 3 4 5 6 UBH910E0 book Page 1 Wednesday June 17 2015 9 58 AM Downloaded from ManualsNet com search engine ...

Page 9: ...ODY CANISTER ATMOSPHERE FUEL TANK WARNING BEFORE YOU OPERATE THIS VEHICLE READ THE OWNER S MANUAL AND ALL LABELS ALWAYS WEAR AN APPROVED MOTORCYCLE HELMET eye protection and protective clothing 1TP 2118K A1 3 California only 4 California only 1 2 UBH910E0 book Page 2 Wednesday June 17 2015 9 58 AM Downloaded from ManualsNet com search engine ...

Page 10: ...Location of important labels 1 3 1 5 XVS13CTG XVS13CTGC 6 UBH910E0 book Page 3 Wednesday June 17 2015 9 58 AM Downloaded from ManualsNet com search engine ...

Page 11: ...the pre operation checks each time you use the vehicle to make sure it is in safe operating condition Failure to inspect or maintain the vehi cle properly increases the possibility of an accident or equipment damage See page 5 1 for a list of pre operation checks This motorcycle is designed to carry the operator and a passen ger The failure of motorists to detect and recognize motorcycles in traf ...

Page 12: ...the motorcycle The passenger should always hold onto the operator the seat strap or grab bar if equipped with both hands and keep both feet on the passenger footrests Never carry a passenger unless he or she can firmly place both feet on the passenger footrests Never ride under the influence of alcohol or other drugs This motorcycle is designed for on road use only It is not suitable for off road ...

Page 13: ...id the possibility of an accident use extreme caution when adding cargo or accessories to your motorcycle Use extra care when riding a motorcycle that has added cargo or accessories Here along with the information about accessories below are some general guidelines to follow if loading cargo to your motorcycle The total weight of the operator pas senger accessories and cargo must not exceed the ma...

Page 14: ...le s design or operation characteristics can put you and others at greater risk of serious injury or death You are responsible for injuries related to changes in the vehicle Keep the following guidelines in mind as well as those provided under Load ing when mounting accessories Never install accessories or carry cargo that would impair the per formance of your motorcycle Carefully inspect the acce...

Page 15: ...nsporting the motorcy cle in another vehicle Remove all loose items from the motorcycle Check that the fuel cock if equipped is in the OFF position and that there are no fuel leaks Point the front wheel straight ahead on the trailer or in the truck bed and choke it in a rail to pre vent movement Shift the transmission in gear for models with a manual transmis sion Secure the motorcycle with tie do...

Page 16: ...t lock page 4 13 4 Fuses page 7 30 5 Helmet holder page 4 14 6 License plate light page 7 34 7 Rear turn signal light page 7 34 8 Tail brake light page 7 33 9 Engine oil level check window page 7 11 10 Shift pedal page 4 9 11 Engine oil filler cap page 7 11 UBH910E0 book Page 1 Wednesday June 17 2015 9 58 AM Downloaded from ManualsNet com search engine ...

Page 17: ...at lock page 4 13 4 Fuses page 7 30 5 Helmet holder page 4 14 6 License plate light page 7 34 7 Rear turn signal light page 7 34 8 Tail brake light page 7 33 9 Engine oil level check window page 7 11 10 Shift pedal page 4 9 11 Engine oil filler cap page 7 11 UBH910E0 book Page 2 Wednesday June 17 2015 9 58 AM Downloaded from ManualsNet com search engine ...

Page 18: ... Air filter element page 7 15 6 Fuel tank cap page 4 10 7 Front brake fluid reservoir page 7 21 8 Brake pedal page 4 10 9 Rear brake light switch page 7 20 10 Engine oil filter cartridge page 7 11 11 Engine oil drain bolt page 7 11 12 Coolant reservoir page 7 14 13 Shock absorber assembly page 4 16 UBH910E0 book Page 3 Wednesday June 17 2015 9 58 AM Downloaded from ManualsNet com search engine ...

Page 19: ...r element page 7 15 5 Fuel tank cap page 4 10 6 Front brake fluid reservoir page 7 21 7 Brake pedal page 4 10 8 Rear brake light switch page 7 20 9 Engine oil filter cartridge page 7 11 10 Engine oil drain bolt page 7 11 11 Coolant reservoir page 7 14 12 Shock absorber assembly page 4 16 UBH910E0 book Page 4 Wednesday June 17 2015 9 58 AM Downloaded from ManualsNet com search engine ...

Page 20: ...2 Left handlebar switches page 4 7 3 Multi function meter unit page 4 4 4 Main switch steering lock page 4 1 5 Right handlebar switches page 4 7 6 Throttle grip page 7 16 7 Brake lever page 4 10 UBH910E0 book Page 5 Wednesday June 17 2015 9 58 AM Downloaded from ManualsNet com search engine ...

Page 21: ... even if the engine stalls EAU10662 OFF All electrical systems are off The key can be removed WARNING EWA10062 Never turn the key to OFF or LOCK while the vehicle is moving Otherwise the electrical systems will be switched off which may result in loss of control or an accident EAU10686 LOCK The steering is locked and all electrical systems are off The key can be re moved To lock the steering 1 Tur...

Page 22: ...circuit of the warning light can be checked by turning the key to ON The warning light should come on for a few seconds and then go off If the warning light does not come on initially when the key is turned to ON or if the warning light remains on after confirming that the oil level is correct see page 7 11 have a Yamaha dealer check the vehicle TIP Even if the oil level is sufficient the warning ...

Page 23: ...el detection circuit the fuel level warning light will flash repeatedly If this occurs have a Yamaha dealer check the vehicle EAU11447 Coolant temperature warning light This warning light comes on if the en gine overheats If this occurs stop the engine immediately and allow the en gine to cool The electrical circuit of the warning light can be checked by turning the key to ON The warning light sho...

Page 24: ... any setting changes to the multi function meter unit Changing settings while riding can distract the operator and increase the risk of an accident The multi function meter unit is equipped with the following a speedometer an odometer two tripmeters a fuel reserve tripmeter a clock a self diagnosis device a brightness control mode TIP Except when entering the brightness control mode turn the key t...

Page 25: ...er will lock at 999999 The tripmeters will reset and con tinue counting after 9999 9 is reached Push the side of the SELECT switch to switch the display between the odometer Odo tripmeters Trip 1 and Trip 2 and the clock in the fol lowing order Odo Trip 1 Trip 2 Clock Odo TIP Push the side of the SELECT switch to switch the display in the re verse order If the fuel level warning light comes on see...

Page 26: ...switch and the minute digits will start flashing 5 Push the or side of the SELECT switch to set the min utes 6 Push the RESET switch and then release it to start the clock Self diagnosis device This model is equipped with a self di agnosis device for various electrical circuits If a problem is detected in any of those circuits the engine trouble warning light will come on and the odome ter tripmet...

Page 27: ...re lease the SELECT switch after five seconds 4 Push the or side of the SELECT switch to select the de sired brightness level 5 Push the RESET switch to con firm the selected brightness level and exit the brightness control mode EAU1234H Handlebar switches Left 1 Speedometer panel 2 Brightness level display 1 2 1 Dimmer switch 2 Turn signal switch 3 Horn switch UBH910E0 book Page 7 Wednesday June ...

Page 28: ...top switch Set this switch to before starting the engine Set this switch to to stop the engine in case of an emergen cy such as when the vehicle overturns or when the throttle cable is stuck EAU12713 Start switch Push this switch to crank the engine with the starter See page 6 1 for start ing instructions prior to starting the en gine EAU41701 The engine trouble warning light will come on when the...

Page 29: ...e clutch lever is equipped with a clutch switch which is part of the igni tion circuit cut off system See page 4 17 EAU12882 Shift pedal The shift pedal is located on the left side of the motorcycle and is used in combination with the clutch lever when shifting the gears of the 5 speed con stant mesh transmission equipped on this motorcycle TIP Use your toes or heel to shift up and your toes to sh...

Page 30: ...To open the fuel tank cap Open the fuel tank cap lock cover in sert the key into the lock and then turn it 1 4 turn clockwise The lock will be released and the fuel tank cap can be opened To close the fuel tank cap 1 Push the fuel tank cap into posi tion with the key inserted in the lock 2 Turn the key counterclockwise to the original position remove it and then close the lock cover 1 Brake lever ...

Page 31: ...ghts of water heaters and clothes dryers 2 Do not overfill the fuel tank When refueling be sure to insert the pump nozzle into the fuel tank filler hole Stop filling when the fuel reaches the bottom of the filler tube Because fuel expands when it heats up heat from the engine or the sun can cause fuel to spill out of the fuel tank 3 Wipe up any spilled fuel immedi ately NOTICE Immediately wipe off...

Page 32: ...ining ethanol and that con taining methanol Gasohol containing ethanol can be used if the ethanol con tent does not exceed 10 E10 Gas ohol containing methanol is not recommended by Yamaha because it can cause damage to the fuel system or vehicle performance problems EAU51162 Fuel tank breather hose and overflow hose TIP For California See page 7 11 for breather hose information Before operating th...

Page 33: ...oled down before doing any maintenance work Do not allow the engine to idle more than a few minutes Long idling can cause a build up of heat NOTICE ECA10702 Use only unleaded gasoline The use of leaded gasoline will cause unre pairable damage to the catalytic converter EAU42753 Rider seat To remove the rider seat 1 Insert the key into the seat lock and then turn it counterclockwise 2 Lift the fron...

Page 34: ...s section Rider seat 2 Hook the helmet onto the helmet holder and then securely install the seat WARNING Never ride with a helmet attached to the helmet holder since the helmet may hit objects causing loss of control and possibly an acci dent EWA10162 To release the helmet from the hel met holder Remove the rider seat remove the hel met from the helmet holder and then install the seat 1 Projection...

Page 35: ... weather conditions may make it necessary to further reduce the riding speed NOTICE ECA15382 To avoid locking the key in do not remove the key from the lock until after closing the lid To open a sidebag lid 1 Insert the key into the sidebag lock and then turn the key coun terclockwise 2 Push the key in and then fold the sidebag lid up To close a sidebag lid 1 Fold the sidebag lid down so that the ...

Page 36: ...g ring in direction b TIP Align the appropriate notch in the ad justing ring with the position indicator on the shock absorber WARNING EWA10222 This shock absorber assembly con tains highly pressurized nitrogen gas Read and understand the fol lowing information before handling the shock absorber assembly Do not tamper with or attempt to open the cylinder assembly Do not subject the shock ab sorber...

Page 37: ...signed to assist the operator in fulfilling the respon sibility of raising the sidestand be fore starting off Therefore check this system regularly and have a Yamaha dealer repair it if it does not function properly EAU44893 Ignition circuit cut off system The ignition circuit cut off system comprising the sidestand switch clutch switch and neutral switch has the following functions It prevents st...

Page 38: ...11 Keep the clutch lever pulled 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden The neutral switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer The sidestand switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer The clutch switch may not be working co...

Page 39: ...Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage Check fuel tank breather hose and overflow hose for obstructions cracks or damage and check hose connections 4 11 4 12 Engine oil Check oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 7 11 Coolant Check coolant level in reservoir If necessary add recommended cool...

Page 40: ...6 7 24 Control cables Make sure that operation is smooth Lubricate if necessary 7 24 Wheels and tires Check for damage Check tire condition and tread depth Check air pressure Correct if necessary 7 17 7 18 Brake and shift pedals Make sure that operation is smooth Lubricate pedal pivoting points if necessary 7 25 Brake and clutch levers Make sure that operation is smooth Lubricate lever pivoting po...

Page 41: ...tand switch Check operation of ignition circuit cut off system If system is not working correctly have Yamaha dealer check vehicle 4 17 ITEM CHECKS PAGE UBH910E0 book Page 3 Wednesday June 17 2015 9 58 AM Downloaded from ManualsNet com search engine ...

Page 42: ...ch an engine auto stop system The engine stops automatically if left idling for 20 minutes In this case the display will indicate error code 70 but this is not a malfunction Push the start switch to clear the error code and to restart the en gine EAU46126 Starting the engine In order for the ignition circuit cut off system to enable starting one of the following conditions must be met The transmis...

Page 43: ...tc The gear positions are shown in the il lustration TIP To shift the transmission into the neu tral position press the shift pedal down repeatedly until it reaches the end of its travel and then slightly raise it NOTICE ECA10261 Even with the transmission in the neutral position do not coast for long periods of time with the engine off and do not tow the motorcycle for long dis tances The transmi...

Page 44: ...mended shift points during acceleration and deceleration are shown in the table below EAU16842 Engine break in There is never a more important period in the life of your engine than the period between 0 and 1600 km 1000 mi For this reason you should read the fol lowing material carefully Since the engine is brand new do not put an excessive load on it for the first 1600 km 1000 mi The various part...

Page 45: ...nd then remove the key from the main switch WARNING EWA10312 Since the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned Do not park on a slope or on soft ground otherwise the vehicle may overturn increasing the risk of a fuel leak and fire Do not park near grass or other flammable materials which might catch fir...

Page 46: ...unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while ser vicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death See page 2 3 for more in formation about carbon monox ide WARNING EWA15461 Brake discs calipers drums and linings can bec...

Page 47: ...nd the tools provided in the tool kits are intended to assist you in the performance of preventive mainte nance and minor repairs However other tools such as a torque wrench may be necessary to perform certain maintenance work correctly TIP If you do not have the tools or experi ence required for a particular job have a Yamaha dealer perform it for you 1 Owner s tool kit 1 UBH910E0 book Page 2 Wed...

Page 48: ...hs 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months 1 Fuel line Check fuel hoses for cracks or damage Replace if necessary 2 Spark plugs Check condition Adjust gap and clean Replace every 8000 mi 13000 km or 12 months Replace Replace 3 Valve clearance Check and adjust valve clearance when engine is cold Adjust if necessary E...

Page 49: ...rnia only Check control system for dam age Replace if necessary No ITEM ROUTINE INITIAL ODOMETER READINGS 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months UBH910E0 book Page 4 Wednesday June 17 2015 9 58 AM Downloaded from ManualsNet com search engine ...

Page 50: ...eration fluid level and for fluid leakage Replace brake pads if necessary 4 Rear brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 5 Brake hoses Check for cracks or damage Check for correct routing and clamping Replace Every 4 years 6 Brake fluid Change Every 2 years 7 Wheels Check runout and for damage Replace if necessary 8 Tires Check tread depth and for da...

Page 51: ...rs Correct if necessary 14 Brake lever pivot shaft Apply silicone grease lightly 15 Brake pedal pivot shaft Apply lithium soap based grease lightly 16 Clutch lever pivot shaft Apply lithium soap based grease lightly 17 Shift pedal pivot shaft Apply lithium soap based grease lightly 18 Sidestand pivot Check operation Apply lithium soap based grease lightly No ITEM ROUTINE INITIAL ODOMETER READINGS ...

Page 52: ...4 Engine oil filter car tridge Replace 25 Cooling system Check hoses for cracks or dam age Replace if necessary Change coolant 26 Front and rear brake switches Check operation 27 Control cables Apply Yamaha cable lubricant or other suitable cable lubricant thoroughly No ITEM ROUTINE INITIAL ODOMETER READINGS 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 ...

Page 53: ...uired Every two years replace the internal components of the brake master cylinders and calipers and change the brake fluid Replace the brake hoses every four years and if cracked or damaged 28 Throttle grip Check operation Check throttle grip free play and adjust if necessary Lubricate cable and grip housing 29 Lights signals and switches Check operation Adjust headlight beam No ITEM ROUTINE INIT...

Page 54: ...cking the spark plugs The spark plugs are important engine components which are easy to check Since heat and deposits will cause any spark plug to slowly erode the spark plugs should be removed and checked in accordance with the periodic main tenance and lubrication chart In addi tion the condition of the spark plugs can reveal the condition of the engine To remove a spark plug 1 Remove the approp...

Page 55: ...urself In stead have a Yamaha dealer check the vehicle 3 Check each spark plug for elec trode erosion and excessive car bon or other deposits and replace it if necessary 4 Measure the spark plug gap with a wire thickness gauge and if nec essary adjust the gap to specifi cation To install a spark plug 1 Clean the surface of the spark plug gasket and its mating sur face and then wipe off any grime f...

Page 56: ...locked and if necessary clean it EAU4259B Engine oil and oil filter car tridge The engine oil level should be checked before each ride In addition the oil must be changed and the oil filter car tridge replaced at the intervals speci fied in the periodic maintenance and lubrication chart To check the engine oil level 1 Place the vehicle on a level sur face and hold it in an upright posi tion A slig...

Page 57: ...oil filler cap the engine oil drain bolt and its gasket to drain the oil from the crankcase TIP Skip steps 5 7 if the oil filter cartridge is not being replaced 5 Remove the oil filter cartridge with an oil filter wrench TIP An oil filter wrench is available at a Yamaha dealer 6 Apply a thin coat of clean engine oil to the O ring of the new oil filter cartridge 1 Engine oil filler cap 2 Engine oil...

Page 58: ...ICE ECA11621 In order to prevent clutch slip page since the engine oil also lubricates the clutch do not mix any chemical additives Do not use oils with a diesel speci fication of CD or oils of a high er quality than specified In addition do not use oils labeled ENERGY CONSERVING II or higher Make sure that no foreign mate rial enters the crankcase 1 O ring 1 Torque wrench Tightening torque Oil fi...

Page 59: ... a level sur face and hold it in an upright posi tion TIP The coolant level must be checked on a cold engine since the level varies with engine tem perature Make sure that the vehicle is posi tioned straight up when checking the coolant level A slight tilt to the side can result in a false reading 2 Check the coolant level in the coolant reservoir TIP The coolant should be between the minimum and ...

Page 60: ...n tenance and lubrication chart Have a Yamaha dealer change the coolant WARNING Never attempt to remove the radiator cap when the engine is hot EWA10382 EAU42443 Replacing the air filter ele ment The air filter element should be re placed at the intervals specified in the periodic maintenance and lubrication chart Replace the air filter element more frequently if you are riding in un usually wet o...

Page 61: ...ree play The throttle grip free play should mea sure 4 0 6 0 mm 0 16 0 24 in at the inner edge of the throttle grip Periodi cally check the throttle grip free play and if necessary have a Yamaha deal er adjust it EAU21402 Valve clearance The valve clearance changes with use resulting in improper air fuel mixture and or engine noise To prevent this from occurring the valve clearance must be adjuste...

Page 62: ... cargo rider passen ger and accessories wind shield sidebags etc if approved for this model WARNING EWA10512 Never overload your vehicle Opera tion of an overloaded vehicle could cause an accident Tire inspection The tires must be checked before each ride If a tire tread shows crosswise lines minimum tread depth if the tire has a nail or glass fragments in it or if the sidewall is cracked contact ...

Page 63: ...uld be of the same make and design other wise the handling characteristics of the vehicle may be different which could lead to an accident After extensive tests only the tires list ed below have been approved for this model by Yamaha EAU21963 Cast wheels To maximize the performance durabil ity and safe operation of your vehicle note the following points regarding the specified wheels The wheel rim...

Page 64: ...y turn the adjusting bolt in di rection a to loosen the clutch ca ble 5 Slide the rubber cover back fur ther down the clutch cable and then loosen the locknut 6 To increase the clutch lever free play turn the clutch lever free play adjusting nut in direction a To decrease the clutch lever free play turn the adjusting nut in di rection b 7 Tighten the locknut at the clutch cable and then slide the ...

Page 65: ... acci dent EAU22274 Brake light switches The brake light which is activated by the brake pedal and brake lever should come on just before braking takes effect If necessary adjust the rear brake light switch as follows but the front brake light switch should be adjusted by a Yamaha dealer Turn the rear brake light switch adjust ing nut while holding the rear brake light switch in place To make the ...

Page 66: ...oves have almost disap peared have a Yamaha dealer replace the brake pads as a set EAU22501 Rear brake pads Check each rear brake pad for damage and measure the lining thickness If a brake pad is damaged or if the lining thickness is less than 0 8 mm 0 03 in have a Yamaha dealer replace the brake pads as a set EAU22582 Checking the brake fluid level Before riding check that the brake fluid is abov...

Page 67: ...hat water does not enter the brake fluid reservoir when refilling Water will signifi cantly lower the boiling point of the fluid and may result in vapor lock NOTICE ECA17641 Brake fluid may damage painted surfaces or plastic parts Always clean up spilled fluid immediately As the brake pads wear it is normal for the brake fluid level to gradually go down A low brake fluid level may indi cate worn b...

Page 68: ...ubri cation chart EAU38413 To check the drive belt slack 1 Place the vehicle on the side stand 2 Note the current position of the drive belt using the marks near the drive belt check hole TIP The marks near the drive belt check hole are 5 0 mm 0 2 in apart 3 Note the position of the drive belt with a force of 45 N 4 5 kgf 10 lbf applied to the belt with a belt ten sion gauge as shown TIP A belt te...

Page 69: ...amage to the outer housing of cables may result in internal rusting and cause inter ference with cable movement Re place damaged cables as soon as possible to prevent unsafe condi tions EWA10712 EAU49921 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride In addition the cable should be lubricat ed by a Yamaha dealer at the int...

Page 70: ...u bricated if necessary Brake pedal Shift pedal EAU23144 Checking and lubricating the brake and clutch levers The operation of the brake and clutch levers should be checked before each ride and the lever pivots should be lu bricated if necessary Brake lever Clutch lever Recommended lubricant Lithium soap based grease UBH910E0 book Page 25 Wednesday June 17 2015 9 58 AM Downloaded from ManualsNet c...

Page 71: ...tand could contact the ground and distract the operator re sulting in a possible loss of control EAU23252 Lubricating the rear suspen sion The pivoting points of the rear suspen sion must be lubricated by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart Recommended lubricants Brake lever Silicone grease Clutch lever Lithium soap based grease Recommended ...

Page 72: ...for damage and excessive oil leakage To check the operation 1 Place the vehicle on a level sur face and hold it in an upright posi tion WARNING To avoid injury securely support the vehicle so there is no danger of it falling over EWA10752 2 While applying the front brake push down hard on the handle bars several times to check if the front fork compresses and re bounds smoothly NOTICE ECA10591 If ...

Page 73: ...ngs The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica tion chart If there is play in the wheel hub or if the wheel does not turn smoothly have a Yamaha dealer check the wheel bearings EAU50582 Battery The battery is located under the rider seat See page 4 13 This model is equipped with a VRLA Valve Regulated Lead Acid battery There...

Page 74: ...with op tional electrical accessories NOTICE ECA16522 To charge a VRLA Valve Regulated Lead Acid battery a special con stant voltage battery charger is re quired Using a conventional battery charger will damage the battery To store the battery 1 If the vehicle will not be used for more than one month remove the battery fully charge it and then place it in a cool dry place NOTICE When removing the ...

Page 75: ...e the blown fuse and then install a new fuse of the specified amperage WARNING Do not use a fuse of a higher amperage rating than recommended to avoid causing extensive dam age to the electrical system and possibly a fire EWA15132 1 Fuel injection system spare fuse 2 Fuel injection system fuse 3 Fuse box 4 Main fuse 1 2 3 4 1 Signaling system fuse 2 Ignition fuse 3 Taillight fuse 4 Radiator fan mo...

Page 76: ...ersely affected Thor oughly clean off any dirt and fin gerprints on the headlight bulb using a cloth moistened with al cohol or thinner Headlight lens Do not affix any type of tinted film or stickers to the headlight lens Do not use a headlight bulb of a wattage higher than specified 1 Remove the turn signal position light bracket cover by removing the bolts 2 Remove the headlight unit by re movin...

Page 77: ...stall the headlight bulb cover and then connect the coupler 7 Install the headlight unit by install ing the bolts 8 Place the turn signal position light bracket cover in the original posi tion and then install the bolts 9 Have a Yamaha dealer adjust the headlight beam if necessary 1 Bolt 1 Headlight bulb cover 2 Headlight coupler 1 2 1 Headlight bulb holder 2 Headlight bulb 1 2 UBH910E0 book Page ...

Page 78: ...AU42463 Replacing a front turn signal light bulb 1 Remove the front turn signal light outer lens by removing the screws 2 Remove the inner lens by pulling it out 3 Remove the burnt out bulb by pushing it in and turning it coun terclockwise 4 Insert a new bulb into the socket push it in and then turn it clock wise until it stops 5 Place the inner lens in the original position and then install the o...

Page 79: ...y break ECA10682 EAU42486 Replacing the license plate light bulb 1 Remove the license plate light cover by removing the bolts 2 Pull the license plate light unit up as shown 3 Remove the license plate light bulb socket together with the bulb by turning it counterclock wise and then pulling it out 4 Remove the burnt out bulb by pulling it out from the socket 5 Insert a new bulb into the socket 1 Sc...

Page 80: ... and level position be fore starting any maintenance A strong wooden box can be placed un der the engine for added stability To service the front wheel 1 Stabilize the rear of the motorcy cle by using a motorcycle stand or if an additional motorcycle stand is not available by placing a jack under the frame in front of the rear wheel 2 Raise the front wheel off the ground by using a motorcycle stan...

Page 81: ...t to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are often inferior have a shorter service life and can lead to expensive repair bills WARNING EWA15142 When checking the fuel system do not smoke and make sure there are no o...

Page 82: ...eck the vehicle Operate the electric starter 4 Compression There is compression There is no compression The engine does not start Have a Yamaha dealer check the vehicle Have a Yamaha dealer check the vehicle The engine does not start Check the compression Operate the electric starter 2 Battery The engine turns over quickly The engine turns over slowly The engine does not start Check the ignition T...

Page 83: ...p while turning it counterclockwise and then remove the cap TIP If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommended cool ant as soon as possible Wait until the engine has cooled Check the coolant level in the reservoir and radiator The coolant level is OK The coolant level is low Check the cooling system for leakage Have a Yamaha dea...

Page 84: ...ic bag after the engine has cooled down 2 Make sure that all caps and cov ers as well as all electrical cou plers and connectors including the spark plug caps are tightly in stalled 3 Remove extremely stubborn dirt like oil burnt onto the crankcase with a degreasing agent and a brush but never apply such prod ucts onto seals gaskets the drive belt and wheel axles Always rinse the dirt and degrease...

Page 85: ...ean sponge and then rinse thoroughly with clean water Use a toothbrush or bottlebrush for hard to reach areas Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning After riding in the rain near the sea or on salt sprayed roads Since sea salt or salt sprayed on roads during winter are extremely corrosive in combination with wat...

Page 86: ...32 Contaminants on the brakes or tires can cause loss of control Make sure that there is no oil or wax on the brakes or tires If necessary clean the brake discs and brake linings with a regular brake disc cleaner or acetone and wash the tires with warm water and a mild deter gent Before riding at higher speeds test the motorcycle s braking performance and cor nering behavior NOTICE ECA10951 Apply ...

Page 87: ...lace the spark plugs on the cylinder head so that the elec trodes are grounded This will limit sparking during the next step d Turn the engine over several times with the starter This will coat the cylinder walls with oil WARNING To prevent dam age or injury from sparking make sure to ground the spark plug electrodes while turning the engine over EWA10952 e Remove the spark plug caps from the spar...

Page 88: ...Motorcycle care and storage 8 5 8 TIP Make any necessary repairs before storing the motorcycle UBH910E0 book Page 5 Wednesday June 17 2015 9 58 AM Downloaded from ManualsNet com search engine ...

Page 89: ...MA Engine oil quantity Oil change 3 20 L 3 38 US qt 2 82 Imp qt With oil filter removal 3 40 L 3 59 US qt 2 99 Imp qt Coolant quantity Coolant reservoir up to the maximum level mark 0 45 L 0 48 US qt 0 40 Imp qt Radiator including all routes 2 10 L 2 22 US qt 1 85 Imp qt Air filter Air filter element Oil coated paper element Fuel Recommended fuel Regular unleaded gasoline Gasohol E10 acceptable Fu...

Page 90: ...cessories Tire air pressure measured on cold tires Up to 90 kg 198 lb load Front 250 kPa 2 50 kgf cm 36 psi Rear 280 kPa 2 80 kgf cm 41 psi 90 kg 198 lb load maximum load Front 250 kPa 2 50 kgf cm 36 psi Rear 280 kPa 2 80 kgf cm 41 psi High speed riding Front 250 kPa 2 50 kgf cm 36 psi Rear 280 kPa 2 80 kgf cm 41 psi Front wheel Wheel type Cast wheel Rim size 16M C x MT3 00 Rear wheel Wheel type C...

Page 91: ... Rear turn signal light 21 0 W 2 License plate light 5 0 W 1 Meter lighting LED Neutral indicator light LED High beam indicator light LED Oil level warning light LED Turn signal indicator light LED Fuel level warning light LED Coolant temperature warning light LED Engine trouble warning light LED Fuse s Main fuse 50 0 A Headlight fuse 20 0 A Taillight fuse 10 0 A Signaling system fuse 10 0 A Ignit...

Page 92: ... NUMBER MODEL LABEL INFORMATION KEY IDENTIFICATION NUMBER EAU26401 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided TIP The vehicle identification number is used to identify your motorcycle and may be used to register your motorcy cle with the licensing authority in your area EAU26442 Engine serial numb...

Page 93: ... tag Record this number in the space provided and use it for reference when ordering a new key EAU48271 Vehicle Emission Control Informa tion label The Vehicle Emission Control Informa tion label is affixed at the location in the illustration This label shows specifica tions related to exhaust emissions as required by federal law state law and Environment Canada 1 Model label 1 1 Key identificatio...

Page 94: ...efect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Yamaha Motor Corporation U S A To contact NHTSA you may call the Vehicle Safety Hotline toll free at 1 888 327 4236 TTY 1 800 424 9153 go to http www safercar gov or write to Administrator NHTSA 1200 New Jersey Avenue SE West Building ...

Page 95: ... noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with the following systems i e modification removal etc Exhaust system Muffler E...

Page 96: ...work is required It is not acceptable proof of maintenance work Maintenance interval Date of service Mileage Servicing dealer name and address Remarks 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months 24000 mi 37000 km or 36 months 28000 mi 43000 km or 42 months 32000 mi 4...

Page 97: ...i 55000 km or 54 months 40000 mi 61000 km or 60 months Maintenance interval Date of service Mileage Servicing dealer name and address Remarks UBH910E0 book Page 6 Wednesday June 17 2015 9 58 AM Downloaded from ManualsNet com search engine ...

Page 98: ...ss WARRANTY TRANSFER To transfer the warranty from the original purchaser to any subsequent purchaser it is imperative that the machine be inspected and registered for warranty by an authorized Yamaha motorcycle dealer In order for this warranty to remain in effect this inspection and registration must take place within ten 10 days after transfer A reasonable dealer imposed fee may be charged for ...

Page 99: ...a motorcycle dealer is held responsible for his setup service and warranty repair work Is the warranty transferable to second owners Yes The remainder of the existing warranty can be transferred upon request The unit has to be inspected and re registered by an authorized Yamaha motorcycle dealer for the policy to remain effective CUSTOMER SERVICE If your machine requires warranty service you must ...

Page 100: ...eductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is included at no extra cost TRIP gives you up to 250 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service replacement vehicle rental emergency towing phone calls even food ...

Page 101: ...er your Yamaha Limited Warranty expires A special note If visiting your dealer isn t convenient contact Yamaha with your Primary ID number your frame number We ll be happy to help you get the Y E S coverage you need Yamaha Service Marketing P O Box 6555 Cypress CA 90630 1 866 YES EXTD 1 866 937 3983 UBH910E0 book Page 10 Wednesday June 17 2015 9 58 AM Downloaded from ManualsNet com search engine ...

Page 102: ...ion numbers 10 1 Ignition circuit cut off system 4 17 Indicator lights and warning lights 4 2 K Key identification number 10 2 L Labels location 1 1 License plate light bulb replacing 7 34 M Main switch steering lock 4 1 Maintenance and lubrication periodic 7 5 Maintenance emission control system 7 3 Maintenance record 10 5 Matte color caution 8 1 Model label 10 2 Multi function meter unit 4 4 N N...

Page 103: ... 33 Turn signal light bulb rear replacing 7 34 Turn signal switch 4 8 V Valve clearance 7 16 Vehicle Emission Control Information label 10 2 Vehicle identification number 10 1 W Warranty extended 10 9 Warranty limited 10 7 Wheel bearings checking 7 28 Wheels 7 18 UBH910E0 book Page 2 Wednesday June 17 2015 9 58 AM Downloaded from ManualsNet com search engine ...

Page 104: ...UBH910E0 book Page 3 Wednesday June 17 2015 9 58 AM Downloaded from ManualsNet com search engine ...

Page 105: ...e box Yamalube Take care of your Yamaha with legendary Yamalube oils lubricants and care products They re formulated and approved by the toughest judges we know the Yamaha engineering teams that know your Yamaha from the inside out Genuine Yamaha Service Manuals Get the same factory manual for your vehicle that the technicians at your authorized Yamaha dealer use Service manuals are available thro...

Page 106: ...DIC183 PRINTED IN JAPAN 2015 07 0 3 1 CR E PRINTED ON RECYCLED PAPER Downloaded from ManualsNet com search engine ...

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