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FOR CARBURETION SERVICE

FOR ELECTRICAL SERVICE

Summary of Contents for SRX600

Page 1: ...SRX600 SRX600S SRX700 SRX700S MSRX700P SRX600 SRX600S SRX700 SRX700S MSRX700P...

Page 2: ...NOTICE HOW TO USE THIS MANUAL MANUAL FORMAT EXPLODED DIAGRAM...

Page 3: ...ILLUSTRATED SYMBOLS...

Page 4: ...INDEX...

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Page 9: ...CHAPTER 1 GENERAL INFORMATION MACHINE IDENTIFICATION FRAME SERIAL NUMBER ENGINE SERIAL NUMBER...

Page 10: ...IMPORTANT INFORMATION PREPARATION FOR REMOVAL AND DISASSEMBLY ALL REPLACEMENT PARTS...

Page 11: ...GASKETS OIL SEALS AND O RINGS LOCK WASHERS PLATES AND COTTER PINS BEARINGS AND OIL SEALS CIRCLIPS LOCTITE...

Page 12: ...SPECIAL TOOLS FOR TUNE UP...

Page 13: ...FOR ENGINE SERVICE FOR POWER TRAIN SERVICE...

Page 14: ...FOR CARBURETION SERVICE FOR ELECTRICAL SERVICE...

Page 15: ...CHAPTER 2 PERIODIC INSPECTIONS AND ADJUSTMENTS INTRODUCTION PERIODIC MAINTENANCE TABLE...

Page 16: ......

Page 17: ...ENGINE SPARK PLUGS...

Page 18: ...OIL PUMP...

Page 19: ...FUEL LINE INSPECTION...

Page 20: ...COOLING SYSTEM...

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Page 24: ...CARBURETOR SYNCHRONIZATION ENGINE IDLE SPEED ADJUSTMENT...

Page 25: ...THROTTLE CABLE ADJUSTMENT...

Page 26: ...THROTTLE OVERRIDE SYSTEM T O R S CHECK...

Page 27: ...STARTER CHOKE CABLE ADJUSTMENT...

Page 28: ...YAMAHA POWER VALVE SYSTEM Y P V S ADJUSTMENT...

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Page 30: ...YAMAHA POWER VALVE SYSTEM Y P V S PRE SEASON CHECKS...

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Page 32: ...EXHAUST SYSTEM INSPECTION...

Page 33: ...POWER TRAIN DRIVE V BELT...

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Page 35: ...ENGAGEMENT SPEED CHECK PARKING BRAKE PAD INSPECTION PARKING BRAKE ADJUSTMENT...

Page 36: ...BRAKE FLUID LEVEL INSPECTION BRAKE PAD INSPECTION...

Page 37: ...BRAKE HOSE INSPECTION AIR BLEEDING HYDRAULIC BRAKE SYSTEM...

Page 38: ...DRIVE CHAIN...

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Page 40: ...TRACK TENSION ADJUSTMENT...

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Page 42: ...SLIDE RUNNER INSPECTION...

Page 43: ...CHASSIS SKI SKI RUNNER STEERING SYSTEM...

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Page 45: ...LUBRICATION...

Page 46: ...ELECTRICAL HEADLIGHT BEAM ADJUSTMENT...

Page 47: ...TUNING CARBURETOR TUNING...

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Page 54: ...CLUTCH...

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Page 58: ...GEAR SELECTION...

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Page 61: ...HIGH ALTITUDE TUNING...

Page 62: ...FRONT SUSPENSION...

Page 63: ...REAR SUSPENSION...

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Page 65: ...CHAPTER 3 CHASSIS STEERING...

Page 66: ......

Page 67: ...INSPECTION...

Page 68: ...INSTALLATION...

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Page 70: ...SKI...

Page 71: ...INSPECTION...

Page 72: ...FRONT SUSPENSION...

Page 73: ...HANDLING NOTES INSPECTION...

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Page 75: ...INSTALLATION...

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Page 78: ...CHAPTER 4 POWER TRAIN PRIMARY SHEAVE AND DRIVE V BELT...

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Page 80: ...REMOVAL DISASSEMBLY...

Page 81: ...INSPECTION...

Page 82: ......

Page 83: ...ASSEMBLY...

Page 84: ......

Page 85: ...INSTALLATION...

Page 86: ...SECONDARY SHEAVE...

Page 87: ......

Page 88: ...DISASSEMBLY INSPECTION...

Page 89: ...ASSEMBLY...

Page 90: ...INSTALLATION...

Page 91: ...DRIVE CHAIN HOUSING...

Page 92: ...INSPECTION...

Page 93: ...INSTALLATION...

Page 94: ...JACKSHAFT...

Page 95: ...INSPECTION...

Page 96: ...JACKSHAFT AND DRIVE CHAIN HOUSING INSTALLATION...

Page 97: ...BRAKE...

Page 98: ...BRAKE PAD REPLACEMENT...

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Page 100: ...BRAKE CALIPER AND PARKING BRAKE...

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Page 102: ...BRAKE CALIPER DISASSEMBLY BRAKE CALIPER INSPECTION AND REPAIR...

Page 103: ...BRAKE CALIPER ASSEMBLY BRAKE CALIPER INSTALLATION...

Page 104: ...BRAKE MASTER CYLINDER...

Page 105: ...INSPECTION BRAKE MASTER CYLINDER ASSEMBLY...

Page 106: ...SLIDE RAIL SUSPENSION SRX600 600S SRX700 700S...

Page 107: ...MSRX700P...

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Page 112: ...INSPECTION...

Page 113: ...FRONT AXLE AND TRACK...

Page 114: ...INSPECTION INSTALLATION...

Page 115: ...CHAPTER 5 ENGINE ENGINE ASSEMBLY...

Page 116: ...CYLINDER HEAD AND CYLINDER...

Page 117: ......

Page 118: ...REMOVAL...

Page 119: ...INSPECTION...

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Page 124: ...INSTALLATION...

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Page 126: ...OIL PUMP CRANKCASE AND CRANKSHAFT...

Page 127: ...INSPECTION...

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Page 129: ...INSTALLATION...

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Page 131: ...CDI MAGNETO...

Page 132: ...REMOVAL...

Page 133: ...INSTALLATION...

Page 134: ...RECOIL STARTER...

Page 135: ...REMOVAL INSPECTION...

Page 136: ...INSTALLATION...

Page 137: ...YAMAHA POWER VALVE SYSTEM Y P V S...

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Page 139: ...REMOVAL INSPECTION ASSEMBLY...

Page 140: ...INSTALLATION...

Page 141: ...CHAPTER 6 COOLING SYSTEM HEAT EXCHANGER...

Page 142: ...INSPECTION...

Page 143: ...WATER PUMP...

Page 144: ...REMOVAL INSPECTION INSTALLATION...

Page 145: ...OUTLET WATER JACKET JOINT...

Page 146: ...INSPECTION...

Page 147: ...INSTALLATION...

Page 148: ...CHAPTER 7 CARBURETION CARBURETORS...

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Page 150: ......

Page 151: ......

Page 152: ...REMOVAL INSPECTION...

Page 153: ...ASSEMBLY...

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Page 155: ...FUEL LEVEL ADJUSTMENT INSTALLATION...

Page 156: ...FUEL PUMP...

Page 157: ...INSPECTION INSTALLATION...

Page 158: ...CHAPTER 8 ELECTRICAL SWITCH INSPECTION SWITCH INSPECTION INSPECTING A SWITCH SHOWN IN THE MANUAL...

Page 159: ...IGNITION SYSTEM CIRCUIT DIAGRAM...

Page 160: ...TROUBLESHOOTING...

Page 161: ...SPARK PLUG CAP IGNITION COIL CDI MAGNETO...

Page 162: ...SPARK PLUG THROTTLE OVERRIDE SYSTEM T O R S...

Page 163: ...HANDLEBAR SWITCH RIGHT CARBURETOR SWITCH...

Page 164: ...MAIN SWITCH...

Page 165: ...LIGHTING SYSTEM CIRCUIT DIAGRAM...

Page 166: ...TROUBLESHOOTING...

Page 167: ...BULB S HEADLIGHT BEAM SWITCH...

Page 168: ...CDI MAGNETO...

Page 169: ...SIGNAL SYSTEM CIRCUIT DIAGRAM...

Page 170: ...TROUBLESHOOTING...

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Page 173: ...TAIL BRAKE LIGHT BULB BRAKE LIGHT SWITCH WATER TEMPERATURE SENSOR...

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Page 175: ...OIL LEVEL SWITCH FUEL SENDER...

Page 176: ...CONDENSER...

Page 177: ...GRIP WARMER SYSTEM CIRCUIT DIAGRAM...

Page 178: ...TROUBLESHOOTING...

Page 179: ...GRIP AND THUMB WARMER COIL VARIABLE RESISTOR...

Page 180: ...CDI MAGNETO...

Page 181: ...YAMAHA POWER VALVE SYSTEM Y P V S CIRCUIT DIAGRAM...

Page 182: ...TROUBLESHOOTING...

Page 183: ...SERVO MOTOR...

Page 184: ...CDI MAGNETO...

Page 185: ...FAULT LOCATION TABLE...

Page 186: ...CHAPTER 9 SPECIFICATIONS GENERAL SPECIFICATIONS...

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Page 188: ...MAINTENANCE SPECIFICATIONS ENGINE...

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Page 194: ...POWER TRAIN...

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Page 199: ...CHASSIS...

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Page 201: ...ELECTRICAL...

Page 202: ...GENERAL TORQUE SPECIFICATIONS DEFINITION OF UNITS...

Page 203: ...CABLE ROUTING...

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Page 215: ...WIRING DIAGRAM SRX600 SRX600S SRX700 SRX700S MSRX700P...

Page 216: ...COLOR CODE...

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