Yamaha RoadStan XV17AWW Page 3 Owner'S Manual Download | Manualshive

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INTRODUCTION

EAU10080

Congratulations on your purchase of the Yamaha Road Star™. This model is the result of Yamaha’s vast experience in the
production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and
reliability that have made Yamaha a leader in these fields.
This manual will give you an understanding of the operation, inspection, and basic maintenance of this motorcycle. If you
have any questions concerning the operation or maintenance of your motorcycle, please consult a Yamaha dealer.
The design and manufacture of this Yamaha motorcycle fully comply with the emissions standards for clean air applicable at
the date of manufacture. Yamaha has met these standards without reducing the performance or economy of operation of the
motorcycle. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention to the
recommended maintenance schedules and operating instructions contained within this manual.

U5VN13E0.book Page 1 Monday, May 15, 2006 2:13 PM

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Summary of Contents for RoadStan XV17AWW

Page 1: ...5VN 28199 13 XV17AWW C XV17AMW C XV17ATW C XV17ATMW C OWNER S MANUAL LIT 11626 20 21...

Page 2: ...EAU10041 U5VN13E0 book Page 1 Monday May 15 2006 2 13 PM...

Page 3: ...rcycle If you have any questions concerning the operation or maintenance of your motorcycle please consult a Yamaha dealer The design and manufacture of this Yamaha motorcycle fully comply with the em...

Page 4: ...consult your Yamaha dealer WARNING EWA10010 PLEASE READ THIS MANUAL AND THE YOU AND YOUR MOTORCYCLE RIDING TIPS BOOKLET CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE DO NOT ATTEMPT TO OPE...

Page 5: ...TECHNIQUES REGULAR INSPECTIONS AND CAREFUL MAINTENANCE ALONG WITH GOOD RIDING SKILLS WILL ENSURE THAT YOU SAFELY ENJOY THE CAPABILITIES AND THE RELIABILITY OF THIS MOTORCYCLE Product and specification...

Page 6: ...amaha Motor Corporation U S A 1st edition May 2006 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Print...

Page 7: ...ngine break in 5 4 Parking 5 5 PERIODIC MAINTENANCE AND MINOR REPAIR 6 1 PERIODIC MAINTENANCE 6 1 Owner s tool kit 6 1 Periodic maintenance chart for the emission control system 6 3 General maintenanc...

Page 8: ...Tail brake light 6 37 Replacing a turn signal light bulb 6 37 Replacing a license plate light bulb 6 37 Supporting the motorcycle 6 38 Troubleshooting 6 39 Troubleshooting chart 6 40 MOTORCYCLE CARE...

Page 9: ...ents have been caused by an automobile driver who did not see the motorcycle Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident Therefore Wear a b...

Page 10: ...ace shield or goggles Wind in your unprotected eyes could contribute to an impairment of vision which could delay seeing a hazard The use of a jacket heavy boots trousers gloves etc is effective in pr...

Page 11: ...g guidelines in mind as well as those provided under Load ing when mounting accessories Never install accessories or carry cargo that would impair the perfor mance of your motorcycle Care fully inspec...

Page 12: ...off before leaving the motorcycle unattended and remove the key from the main switch When parking the motor cycle note the following The engine and exhaust system may be hot therefore park the motorc...

Page 13: ...SAFETY INFORMATION 1 5 1 EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle U5VN13E0 book Page 5 Monday May 15 2006 2 13 PM...

Page 14: ...SAFETY INFORMATION 1 6 1 2 3 XV17ATW XV17ATMW 1 5 6 4 7 XV17ATW XV17ATMW California only California only U5VN13E0 book Page 6 Monday May 15 2006 2 13 PM...

Page 15: ...7AWW C XV17AMW C 1 Shift pedal page 3 6 2 Starter choke knob page 3 10 3 Fuel cock page 3 9 4 Engine oil filler cap page 6 10 5 Battery page 6 33 6 Owner s tool kit page 6 1 7 Fuses page 6 34 U5VN13E0...

Page 16: ...7ATMW C 1 Shift pedal page 3 6 2 Starter choke knob page 3 10 3 Fuel cock page 3 9 4 Engine oil filler cap page 6 10 5 Battery page 6 33 6 Owner s tool kit page 6 1 7 Fuses page 6 34 U5VN13E0 book Pag...

Page 17: ...Passenger footrest 2 Fuel tank page 3 7 3 Fuel tank cap page 3 7 4 Brake pedal page 3 7 5 Rider footrest 6 Air filter element page 6 15 7 Shock absorber assembly spring preload adjusting nut page 3 1...

Page 18: ...page 3 7 2 Fuel tank cap page 3 7 3 Windshield page 3 12 4 Brake pedal page 3 7 5 Rider footrest 6 Air filter element page 6 15 7 Shock absorber assembly spring preload adjusting nut page 3 14 8 Muffl...

Page 19: ...17AMW C 1 Clutch lever page 3 6 2 Left handlebar switches page 3 5 3 Speedometer unit page 3 3 4 Main switch steering lock page 3 1 5 Right handlebar switches page 3 5 6 Throttle grip page 6 17 7 Brak...

Page 20: ...lever page 3 6 2 Left handlebar switches page 3 5 3 Speedometer unit page 3 3 4 Main switch steering lock page 3 1 5 Right handlebar switches page 3 5 6 Throttle grip page 6 17 7 Brake lever page 3 6...

Page 21: ...ed EAU10680 LOCK The steering is locked and all electrical systems are off The key can be re moved To lock the steering 1 Turn the handlebars all the way to the left 2 Push the key in from the OFF po...

Page 22: ...gnosis device for the fuel level de tection circuit If the fuel level detection circuit is defective the following cycle will be repeated until the malfunction is corrected The fuel level warning ligh...

Page 23: ...n be used to estimate the distance that can be traveled with a full tank of fuel This information will enable you to plan future fuel stops NOTE This model is not equipped with a ta chometer however i...

Page 24: ...y EAU12212 Clock To set the clock 1 Turn the key to ON 2 Press both the set button right and the mode button left simulta neously until the hours and min utes flash 3 Push the left button and only the...

Page 25: ...shing the switch in after it has returned to the cen ter position NOTE The self canceling system only oper ates when the vehicle is moving so that the turn signal lights will not self cancel while you...

Page 26: ...e igni tion circuit cut off system See page 3 17 EAU12880 Shift pedal The shift pedal is located on the left side of the engine and is used in com bination with the clutch lever when shifting the gear...

Page 27: ...he fuel tank cap 1 Insert the fuel tank cap into the tank opening with the key inserted in the lock and with the mark facing forward 2 Turn the key counterclockwise to the original position remove it...

Page 28: ...gned to use regular unleaded gaso line with a pump octane number R M 2 of 86 or higher or a research octane number of 91 or higher If knocking or pinging occurs use a gasoline of a different brand or...

Page 29: ...he engine is not running ON With the lever in this position fuel flows to the carburetor Normal riding is done with the lever in this position RES This indicates reserve If you run out of fuel while r...

Page 30: ...the right side of the steering head pipe for lock ing the steering with a padlock To do so turn the handlebar until the holes in the two brackets are aligned and then lock the steering with a suitabl...

Page 31: ...er 1 Remove the rider seat See page 3 10 2 Attach the helmet to the helmet holder and then securely install the seat WARNING EWA10160 Never ride with a helmet attached to the helmet holder since the h...

Page 32: ...ghten them to the specified torque 4 Loosen the screws holding the windshield cover located above the headlight position the cover close to the headlight without touching it and then tighten the screw...

Page 33: ...speed To open a saddlebag Unbuckle the belts and fold up the flap To close a saddlebag Fold the flap down and buckle both belts securely NOTE For saddlebag cleaning and care see page 7 1 EAU35890 Side...

Page 34: ...he key from the lock before closing the lid EAU14812 Adjusting the shock absorber assembly This shock absorber assembly is equipped with a spring preload adjust ing nut CAUTION ECA10100 Never attempt...

Page 35: ...tand the following information before handling the shock absorber The manufacturer cannot be held re sponsible for property damage or personal injury that may result from improper handling Do not tamp...

Page 36: ...nition circuit cut off system WARNING EWA10240 The vehicle must not be ridden with the sidestand down or if the side stand cannot be properly moved up or does not stay up otherwise the sidestand could...

Page 37: ...the clutch lever is not pulled It prevents starting when the trans mission is in gear and the clutch le ver is pulled but the sidestand is still down It cuts the running engine when the transmission i...

Page 38: ...er the engine has stalled 10 Move the sidestand up 11 Keep the clutch lever pulled 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden This check is most relia...

Page 39: ...equences Therefore it is very important in addition to a thorough visual inspec tion to check the following points before each ride NOTE Pre operation checks should be made each time the vehicle is us...

Page 40: ...ever free play Adjust if necessary Check brake pads for wear Replace if necessary Check fluid level in reservoir If necessary add recommended brake fluid to specified level Check hydraulic system for...

Page 41: ...at operation is smooth Lubricate pedal pivoting points if necessary 6 29 Brake and clutch levers Make sure that operation is smooth Lubricate lever pivoting points if necessary 6 29 Sidestand Make sur...

Page 42: ...lever pulled and the sid estand up WARNING EWA10290 Before starting the engine check the function of the igni tion circuit cut off system ac cording to the procedure described on page 3 17 Never ride...

Page 43: ...arter choke turned off To avoid the possi bility of excessive exhaust emissions never leave the starter choke on long er than necessary The time necessary for starter choke use depends upon the ambien...

Page 44: ...AU16680 To start out and accelerate 1 Pull the clutch lever to disengage the clutch 2 Shift the transmission into first gear The neutral indicator light should go out 3 Open the throttle gradually and...

Page 45: ...ces During this period prolonged full throt tle operation or any condition that might result in engine overheating must be avoided EAU17071 0 1000 km 0 600 mi Avoid prolonged operation above 1 3 throt...

Page 46: ...witch and then turn the fuel cock lever to OFF WARNING EWA10310 Since the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them Do n...

Page 47: ...ATED TO EMISSIONS CONTROL THESE CONTROLS NOT ONLY FUNCTION TO ENSURE CLEANER AIR BUT ARE ALSO VITAL TO PROPER EN GINE OPERATION AND MAXIMUM PERFORMANCE IN THE FOLLOW ING PERIODIC MAINTENANCE CHARTS TH...

Page 48: ...ARNING EWA10340 Modifications not approved by Yamaha may cause loss of perfor mance excessive emissions and render the vehicle unsafe for use Consult a Yamaha dealer before at tempting any changes U5V...

Page 49: ...ks or damage Replace if necessary 2 Fuel filter Replace Replace 3 Spark plugs Check condition Adjust gap and clean Replace every 8000 mi 13000 km or 12 months Replace Replace 4 Valve clearance Check a...

Page 50: ...just or replace cable 3 Front brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 4 Rear brake Check operation fluid level and for fluid leakage Replace brake pads...

Page 51: ...ners Check all chassis fitting and fas teners Correct if necessary 14 Brake and clutch le ver pivot shafts Apply lithium soap based grease all purpose grease lightly 15 Brake and shift ped al pivot sh...

Page 52: ...month and thereafter every 16000 mi 25000 km or 24 months Change Change 24 Front and rear brake switches Check operation 25 Control cables Apply Yamaha chain and cable lube or engine oil SAE 10W 30 t...

Page 53: ...inders and calipers always change the fluid Regularly check the brake fluid levels and fill the reservoirs as required Every two years replace the internal components of the brake master cylinders and...

Page 54: ...d then install the bolt EAU19544 Checking the spark plugs The spark plugs are important engine components which are easy to check Since heat and deposits will cause any spark plug to slowly erode the...

Page 55: ...ark plug 1 Measure the spark plug gap with a wire thickness gauge and if nec essary adjust the gap to specifica tion 2 Clean the surface of the spark plug gasket and its mating surface and then wipe o...

Page 56: ...nd hold it in an upright posi tion NOTE Make sure that the vehicle is positioned straight up when checking the oil level A slight tilt to the side can result in a false reading 2 Remove the rider seat...

Page 57: ...y tightened otherwise oil may seep out when the engine is run ning To change the engine oil with or without oil filter cartridge replace ment 1 Remove the rider seat See page 3 10 2 Start the engine w...

Page 58: ...ated 9 Install the new oil filter cartridge with an oil filter wrench and then tighten it to the specified torque with a torque wrench 10 Install the engine oil drain bolts and then tighten them to th...

Page 59: ...is leaking im mediately turn the engine off and check for the cause 16 Turn the engine off and then check the oil level and correct it if necessary 17 Install the rider seat EAU20042 Transfer case oil...

Page 60: ...oil filler cap add the specified amount of the recom mended transfer case oil and then install and tighten the oil filler cap CAUTION ECA10870 Make sure that no foreign material enters the transfer c...

Page 61: ...ew and then slightly pull the air filter case out 3 Remove the air filter case cover by removing the screws 4 Disconnect the hoses shown 5 Remove the air filter element by removing the screws and then...

Page 62: ...10 Push the air filter case onto the air filter case joint and then tighten the clamp screw 11 Install the air filter case bolts EAU21251 Carburetor The carburetor is an important part of the engine a...

Page 63: ...the periodic maintenance and lubrication chart EAU32520 Tires For spoke wheel model To maximize the performance durabil ity and safe operation of your motor cycle note the following points regarding...

Page 64: ...gments in it or if the sidewall is cracked con tact a Yamaha dealer immediately and have the tire replaced WARNING EWA10560 It is dangerous to ride with a worn out tire When a tire tread begins to sho...

Page 65: ...e inflation pressure must be adjusted accord ing to total weight of cargo rider passenger and accessories wind shield saddlebags etc if approved for this model Front tire Size 130 90 16M C 67H Manufac...

Page 66: ...egard to the load Check the tire condition and air pressure before each ride Tire inspection Always check the tires before operating the motorcycle If a tire tread shows crosswise line minimum tread d...

Page 67: ...ust be replaced The wheel should be balanced whenever either the tire or wheel has been changed or replaced An unbalanced wheel can result in poor performance adverse han dling characteristics and a s...

Page 68: ...ement parts may cause loss of handling stability and riding safety Since Yamaha cannot control the quality of accessories or parts man ufactured by other companies Yamaha cannot be held liable for any...

Page 69: ...direction b 6 Tighten the locknut at the clutch le ver and the crankcase EAU22092 Adjusting the brake lever free play The brake lever free play should mea sure 2 0 5 0 mm 0 08 0 20 in as shown Periodi...

Page 70: ...fect If necessary adjust the brake light switch as follows Turn the adjusting nut while holding the rear brake light switch in place To make the brake light come on earlier turn the adjusting nut in d...

Page 71: ...ssibly caus ing it to become ineffective Before riding check that the brake fluid is above the minimum level mark and replenish if necessary A low brake fluid level may indicate worn brake pads and or...

Page 72: ...ied in the NOTE after the periodic mainte nance and lubrication chart In addition have the oil seals of the master cylin ders and calipers as well as the brake hoses replaced at the intervals listed b...

Page 73: ...the rear wheel axle nut and the brake caliper bracket bolt 2 Loosen the drive belt puller locknut on each side of the swingarm 3 To tighten the drive belt turn the adjusting bolt on each side of the...

Page 74: ...ave a Yamaha dealer check or replace it WARNING EWA10710 Damage to the outer housing of ca bles may result in internal rusting and cause interference with cable movement Replace damaged ca bles as soo...

Page 75: ...he pedal pivots should be lu bricated if necessary EAU23140 Checking and lubricating the brake and clutch levers Brake lever Clutch lever The operation of the brake and clutch levers should be checked...

Page 76: ...sidestand does not move up and down smoothly have a Yamaha dealer check or repair it EAUM1650 Lubricating the swingarm piv ots The swingarm pivots must be lubricat ed at the intervals specified in the...

Page 77: ...ition WARNING EWA10750 Securely support the vehicle so that there is no danger of it falling over Check the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place th...

Page 78: ...y support the vehicle so that there is no danger of it falling over 2 Hold the lower ends of the front fork legs and try to move them for ward and backward If any free play can be felt have a Yamaha d...

Page 79: ...roduce explosive hy drogen gas Therefore keep sparks flames cigarettes etc away from the battery and pro vide sufficient ventilation when charging it in an enclosed space KEEP THIS AND ALL BATTER IES...

Page 80: ...ha dealer charge your battery EAU23524 Replacing the fuses The main fuse and the fuse box which contains the fuses for the individual cir cuits are located behind panel A See page 6 8 If a fuse is blo...

Page 81: ...ed with a quartz bulb headlight If the headlight bulb burns out replace it as follows 1 Remove the headlight unit by re moving the screws 2 Disconnect the headlight coupler and then remove the bulb co...

Page 82: ...e headlight bulb to keep it free from oil otherwise the transparency of the glass the luminosity of the bulb and the bulb life will be adversely af fected Thoroughly clean off any dirt and fingerprint...

Page 83: ...it in and turning it counter clockwise 3 Insert a new bulb into the socket push it in and then turn it clock wise until it stops 4 Install the lens by installing the screws CAUTION ECA10680 Do not ov...

Page 84: ...he motorcycle is in a stable and level position before starting any maintenance A strong wooden box can be placed under the engine for added stability To service the front wheel 1 Stabilize the rear o...

Page 85: ...troubleshooting chart represents a quick and easy procedure for checking these vital systems your self However should your motorcycle require any repair take it to a Yamaha dealer whose skilled techni...

Page 86: ...nition Have a Yamaha dealer check the vehicle Remove the spark plugs and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gaps or replace the spark plugs Have a Yam...

Page 87: ...do not leave the cleaner on the af fected area any longer than in structed Also thoroughly rinse the area off with water immedi ately dry it and then apply a cor rosion protection spray Improper clean...

Page 88: ...rong acid cleaner gasoline brake fluid or any other solvent Clean the windshield with a cloth or sponge dampened with a neutral detergent and after cleaning thoroughly wash it off with water For addit...

Page 89: ...are Clean the saddlebag on each side us ing a high quality saddle soap Rub the surface of the soap using a damp cloth or sponge to produce a lather and then apply it to the surface of the saddle bags...

Page 90: ...caps and spark plugs b Pour a teaspoonful of engine oil into each spark plug bore c Install the spark plug caps onto the spark plugs and then place the spark plugs on the cylinder head so that the el...

Page 91: ...RCYCLE CARE AND STORAGE 7 5 7 C 90 F For more information on storing the battery see page 6 33 NOTE Make any necessary repairs before storing the motorcycle U5VN13E0 book Page 5 Monday May 15 2006 2 1...

Page 92: ...ubrication system Dry sump Engine oil Type YAMALUBE 4 20W40 or SAE20W40 Recommended engine oil grade API service SG type or higher JASO standard MA Engine oil quantity Without oil filter cartridge rep...

Page 93: ...7ATMW 179 kg 395 lb XV17ATMWC 179 kg 395 lb XV17ATW 179 kg 395 lb XV17ATWC 179 kg 395 lb XV17AWW 194 kg 428 lb XV17AWWC 194 kg 428 lb Total weight of rider passenger cargo and accessories Tire air pre...

Page 94: ...tage capacity 12 V 18 0 Ah Headlight Bulb type Halogen bulb Bulb voltage wattage quantity Headlight 12 V 60 W 55 0 W 1 Tail brake light LED Front turn signal position light 12 V 23 W 8 0 W 2 Rear turn...

Page 95: ...ntification number The key identification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key EAU26400 Vehicle identification n...

Page 96: ...el is affixed to the frame under the rider seat See page 3 10 Record the information on this label in the space provided This information will be needed when ordering spare parts from a Yamaha dealer...

Page 97: ...stigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your deal...

Page 98: ...icle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed...

Page 99: ...nder that maintenance work is required It is not acceptable proof of maintenance work Maintenance interval Date of service Mileage Servicing dealer name and address Remarks 600 mi 1000 km or 1 month 4...

Page 100: ...ORMATION 9 6 9 36000 mi 55000 km or 54 months 40000 mi 61000 km or 60 months Maintenance interval Date of service Mileage Servicing dealer name and address Remarks U5VN13E0 book Page 6 Monday May 15 2...

Page 101: ...CONSUMER INFORMATION 9 7 9 EAU26662 YAMAHA MOTOR CORPORATION U S A STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY U5VN13E0 book Page 7 Monday May 15 2006 2 13 PM...

Page 102: ...CONSUMER INFORMATION 9 8 9 U5VN13E0 book Page 8 Monday May 15 2006 2 13 PM...

Page 103: ...d repairs There s no deductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is incl...

Page 104: ...ked protection even after your Yamaha Limited Warranty expires A special note If visiting your dealer isn t convenient contact Yamaha with your Primary ID number your frame number We ll be happy to he...

Page 105: ...cator and warning lights 3 2 K Key identification number 9 1 L Labels location of 1 5 License plate light bulb replacing 6 37 M Main switch steering lock 3 1 Maintenance and lubrication periodic 6 4 M...

Page 106: ...ooting chart 6 40 Turn signal indicator light 3 2 Turn signal light bulb replacing 6 37 Turn signal switch 3 5 V Valve clearance 6 17 Vehicle identification number 9 1 W Warranty extended 9 9 Warranty...

Page 107: ...PRINTED IN JAPAN 2006 05 1 7 1 CR E PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO LTD...

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