Yamaha R3 2021 Owner'S Manual Download Page 73

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Perio

ic maintenance an

justment

7-27

2. To tighten the drive chain, turn the

drive chain slack adjusting nut on
each side of the swingarm in di-
rection (a). To loosen the drive
chain, turn the adjusting nut on
each side of the swingarm in di-
rection (b), and then push the rear
wheel forward.

TIP

Using the alignment marks on each
side of the swingarm, make sure that
both drive chain pullers are in the same
position for proper wheel alignment.

3. Tighten the axle nut, then the lock-

nuts to their specified torques.

4. Make sure that the drive chain

pullers are in the same position,
the drive chain slack is correct,
and the drive chain moves
smoothly.

5. Install the drive chain puller caps.

1. Locknut
2. Drive chain puller cap

1. Drive chain slack adjusting nut

1. Alignment marks
2. Drive chain puller

(a)

(b)

htenin

torques:

Axle nut:

57 N·m (5.7 kgf·m, 42 lb·ft)

Locknut:

16 N·m (1.6 kgf·m, 12 lb·ft)

UB5L12E0.book Page 27 Wednesday, March 25, 2020 9:59 AM

Summary of Contents for R3 2021

Page 1: ...vehicle MOTORCYCLE OWNER S MANUAL Consumer information Index Specifications Motorcycle care and storage Operation and important riding points For your safety pre operation checks Instrument and contro...

Page 2: ...reproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary service your vehicle in a well ventilated area and wear gloves or wash your hands frequently...

Page 3: ...ain these high standards it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual Yamaha con...

Page 4: ...ial personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or s...

Page 5: ...r Corporation U S A 1st edition June 2020 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed in Ind...

Page 6: ...control system 7 3 General maintenance and lubrication chart 7 5 Checking the spark plugs 7 10 Canister 7 11 Engine oil and oil filter cartridge 7 11 Why Yamalube 7 14 Coolant 7 14 Replacing the air f...

Page 7: ...caution 8 1 Care 8 1 Storage 8 3 Specifications 9 1 Consumer information 10 1 Identification numbers 10 1 Vehicle data recording 10 2 Reporting safety defects 10 4 Motorcycle noise regulation 10 5 Mai...

Page 8: ...cle They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is...

Page 9: ...YCLE HELMET eye protection and protective clothing 1TP 2118K A1 2MS F1668 20 Cold tire normal pressure should be set as follows FRONT 200kPa 2 00 kgf cm2 29 psi REAR 250kPa 2 50 kgf cm2 36 psi Up to 9...

Page 10: ...you Safe Riding Perform the pre operation checks each time you use the vehicle to make sure it is in safe operating condition Failure to inspect or maintain the vehi cle properly increases the possibi...

Page 11: ...tain control of the motorcycle The passenger should always hold onto the operator the seat strap or grab bar if equipped with both hands and keep both feet on the passenger footrests Never carry a pas...

Page 12: ...ycle is changed To avoid the possibility of an accident use extreme caution when adding cargo or accessories to your motorcycle Use extra care when riding a motorcycle that has added cargo or accessor...

Page 13: ...ange any of the vehicle s design or operation characteristics can put you and others at greater risk of serious injury or death You are responsible for injuries related to changes in the vehicle Keep...

Page 14: ...nsporting the Motorcycle Be sure to observe following instruc tions before transporting the motorcy cle in another vehicle z Remove all loose items from the motorcycle z Check that the fuel cock if eq...

Page 15: ...kit page 7 2 4 Passenger seat lock page 4 16 5 Storage compartment page 4 18 6 Shock absorber assembly spring preload adjusting ring page 4 19 7 Shift pedal page 4 11 8 Engine oil drain bolt page 7 11...

Page 16: ...page 7 32 3 Fuel tank cap page 4 13 4 Headlight page 7 36 5 Engine oil filler cap page 7 11 6 Engine oil level check window page 7 11 7 Brake pedal page 4 12 8 Rear brake light switch page 7 23 9 Rea...

Page 17: ...1 2 Left handlebar switches page 4 10 3 Multi function meter unit page 4 4 4 Main switch steering lock page 4 1 5 Front brake fluid reservoir page 7 24 6 Right handlebar switches page 4 10 7 Throttle...

Page 18: ...cally when the engine is started EAU10662 OFF All electrical systems are off The key can be removed WARNING EWA10062 Never turn the key to OFF or LOCK while the vehicle is moving Otherwise the electri...

Page 19: ...This warning light comes on when the engine oil pressure is low TIP When the vehicle is turned on the light should come on and remain on until the engine is started Otherwise have a Yamaha dealer chec...

Page 20: ...ing light comes on while riding the anti lock brake system may not work correctly WARNING EWA16043 If the ABS warning light does not turn off after reaching 10 km h 6 mi h or if the warning light come...

Page 21: ...hicle s traveling speed EAU87170 Tachometer The tachometer allows the rider to monitor the engine speed and keep it within the ideal power range NOTICE ECA10032 Do not operate the engine in the ta cho...

Page 22: ...tart flashing 4 Use the RESET button to set the minutes 5 Push the SELECT button to con firm the settings EAU87350 Coolant temperature meter This meter shows the temperature of the coolant and thereby...

Page 23: ...ance traveled by the vehicle TIP The odometer will lock at 999999 and cannot be reset EAU88050 Tripmeters The tripmeters show the distance trav eled since they were last reset To reset a tripmeter cha...

Page 24: ...display shows the fuel consump tion under the current riding condi tions It can be set to either km L or L 100 km or MPG when using miles To switch the fuel consumption measurement units push the SE...

Page 25: ...old the SELECT but ton 3 Turn the vehicle on and then re lease the SELECT button after 5 seconds 4 Push the RESET button to select one of the following flashing pat tern settings z On setting the shif...

Page 26: ...ift indicator light will not come on 1 Push the RESET button to select the desired engine speed for de activating the shift indicator light 2 Push the SELECT button to con firm the selected engine spe...

Page 27: ...the center position EAU12501 Horn switch Press this switch to sound the horn EAU68271 Start Engine stop switch To crank the engine with the starter set this switch to and then slide the switch toward...

Page 28: ...to the han dlebar Release the lever to engage the clutch and transmit power to the rear wheel TIP The lever should be pulled rapidly and released slowly for smooth shifting See page 6 3 EAU12876 Shift...

Page 29: ...ventional brakes If the ABS is activated a pulsating sensation may be felt at the brake lever or brake ped al In this situation continue to apply the brakes and let the ABS work do not pump the brakes...

Page 30: ...S is op erating However special tools are required so please consult your Yamaha dealer NOTICE ECA20100 Be careful not to damage the wheel sensor or wheel sensor rotor other wise improper performance...

Page 31: ...tion such as the pilot lights of water heaters and clothes dryers 2 Do not overfill the fuel tank When refueling be sure to insert the pump nozzle into the fuel tank filler hole Stop filling when the...

Page 32: ...ning ethanol and that con taining methanol Gasohol containing ethanol can be used if the ethanol con tent does not exceed 10 E10 Gas ohol containing methanol is not recommended by Yamaha because it ca...

Page 33: ...not allow the engine to idle more than a few minutes Long idling can cause a build up of heat EAU62622 Seats Passenger seat To remove the passenger seat 1 Insert the key into the seat lock and then t...

Page 34: ...sure that the seats are properly secured before riding EAU62930 Helmet holders The helmet holders are located on the bottom of the passenger seat To secure a helmet to a helmet hold er 1 Remove the p...

Page 35: ...wash ing the vehicle be careful not to let any water enter the storage compartment WARNING EWA15401 Do not exceed the maximum load of 160 kg 353 lb for the vehicle EAU39672 Rear view mirrors The rear...

Page 36: ...rease the spring preload z Align the appropriate notch in the adjusting ring with the position in dicator on the shock absorber z Use the special wrench and the extension bar included in the tool kit...

Page 37: ...n explanation of the ignition circuit cut off system WARNING EWA10242 The vehicle must not be ridden with the sidestand down or if the side stand cannot be properly moved up or does not stay up otherw...

Page 38: ...d the sidestand is up Also it will stop the running engine should the sidestand be lowered while the trans mission is in gear Periodically check this system via the following procedure TIP z This chec...

Page 39: ...s stalled 10 Move the sidestand up 11 Pull the clutch lever 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden YES NO YES NO YES NO The neutral switch may not...

Page 40: ...nts ITEM CHECKS PAGE Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage Check fuel tank breather hose and overflow hose for obstructions cracks or damage and check hose...

Page 41: ...e grip free play and lubricate ca ble and grip housing 7 18 7 29 Control cables Make sure that operation is smooth Lubricate if necessary 7 28 Drive chain Check chain slack Adjust if necessary Check c...

Page 42: ...ghtened Tighten if necessary Instruments lights signals and switches Check operation Correct if necessary Sidestand switch Check operation of ignition circuit cut off system If system is not working c...

Page 43: ...00 km 1000 mi The various parts in the engine wear and polish themselves to the correct operating clearances During this period prolonged full throt tle operation or any condition that might result in...

Page 44: ...rk as described above have a Yamaha dealer check the vehicle 3 Shift the transmission into the neutral position 4 Start the engine by pushing the start switch 5 Release the start switch when the engin...

Page 45: ...te 1 Pull the clutch lever to disengage the clutch 2 Shift the transmission into first gear The neutral indicator light should go out 3 Open the throttle gradually and at the same time release the clu...

Page 46: ...jury It could also cause engine or drive train dam age EAU64150 Recommended shift points The recommended shift points during acceleration and deceleration are shown in the table below EAU17214 Parking...

Page 47: ...orming maintenance unless otherwise specified z A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires z Running the engine whil...

Page 48: ...tended to assist you in the perfor mance of preventive maintenance and minor repairs However a torque wrench and other tools are necessary to perform certain maintenance work correctly TIP If you do n...

Page 49: ...or 6 months 7000 mi 11000 km or 12 months 10000 mi 16000 km or 18 months 13000 mi 21000 km or 24 months 16000 mi 26000 km or 30 months 1 Fuel line Check fuel hoses for cracks or damage Replace if nece...

Page 50: ...dam age Replace if necessary 8 Air induction sys tem Check the air cut off valve reed valve and hose for damage Replace any damaged parts No ITEM ROUTINE INITIAL ODOMETER READINGS 600 mi 1000 km or 1...

Page 51: ...agnostic tool Check the error codes 2 Air filter element Replace 3 Air filter check hose Clean 4 Clutch Check operation Adjust or replace cable 5 Front brake Check operation fluid level and for fluid...

Page 52: ...in lubricant thoroughly Every 500 mi 800 km and after washing the motorcycle riding in the rain or riding in wet areas 14 Steering bearings Check bearing assemblies for looseness Moderately repack wit...

Page 53: ...fork Check operation and for oil leak age Replace if necessary 23 Shock absorber as sembly Check operation and for oil leak age Replace if necessary 24 Engine oil Change See pages 4 4 and 7 11 When t...

Page 54: ...lace if necessary Change coolant 27 Front and rear brake switches Check operation 28 Control cables Apply Yamaha cable lubricant or other suitable cable lubricant thoroughly 29 Throttle grip Check ope...

Page 55: ...very two years replace the internal components of the brake master cylinders and calipers and change the brake fluid Replace the brake hoses every four years or sooner if cracked or damaged UB5L12E0 b...

Page 56: ...ine could be operating improperly Do not at tempt to diagnose such problems yourself Instead have a Yamaha deal er check the vehicle If a spark plug shows signs of elec trode erosion and excessive car...

Page 57: ...t in an upright posi tion A slight tilt to the side can result in a false reading 2 Start the engine warm it up for several minutes and then turn it off 3 Wait a few minutes until the oil set tles and...

Page 58: ...wrench TIP An oil filter wrench is available at a Yamaha dealer 6 Apply a thin coat of clean engine oil to the O ring of the new oil filter cartridge TIP Make sure that the O ring is properly seated...

Page 59: ...f a high er quality than specified In addition do not use oils labeled ENERGY CONSERVING II or higher z Make sure that no foreign mate rial enters the crankcase 10 Start the engine and then let it idl...

Page 60: ...di tives to make sure the final oil clears our performance standards Thus Yamalube mineral semisynthetic and synthetic oils have their own distinct characters and value Yamaha s expe rience gained ove...

Page 61: ...imum level mark remove the upper panel left side cowling and coolant reservoir cover to access the coolant reservoir 1 Left side panel 2 Bolt 1 2 1 Maximum level mark 2 Minimum level mark 3 Coolant re...

Page 62: ...ant have a Yamaha dealer check the anti freeze content of the coolant as soon as possible otherwise the effectiveness of the coolant will be reduced ECA10473 6 Install the coolant reservoir cover 7 In...

Page 63: ...ned if neces sary To replace the air filter element 1 Remove the rider seat See page 4 16 2 Remove the left side panel by re moving the bolts 3 Remove the fuel tank cover by re moving the bolts and qu...

Page 64: ...de panel by install ing the bolts 10 Install the rider seat To clean the air filter check hose 1 Check the hose on the front of the air filter case for accumulated dirt or water 2 If dirt or water is...

Page 65: ...e air pressure The tire air pressure should be checked and if necessary adjusted before each ride WARNING EWA10504 Operation of this vehicle with im proper tire pressure may cause se vere injury or de...

Page 66: ...equipped with tubeless tires and tire air valves Tires age even if they have not been used or have only been used occasion ally Cracking of the tread and sidewall rubber sometimes accompanied by carc...

Page 67: ...ch lever free play Measure the clutch lever free play as shown Periodically check the clutch lever free play and if necessary adjust it as fol lows 1 Loosen the locknut at the clutch lever 2 To increa...

Page 68: ...en the locknut at the crank case 9 Install the right side cowling and then install the upper panel TIP Fit the projections on the cowling into the holes as shown 10 Install the right side panel 11 Tig...

Page 69: ...Yamaha dealer bleed the system be fore operating the vehicle Air in the hydraulic system will diminish the braking performance which may re sult in loss of control and an acci dent EAU36505 Brake lig...

Page 70: ...he brake pads as a set EAU36721 Rear brake pads Each rear brake pad is provided with wear indicator grooves which allow you to check the brake pad wear with out having to disassemble the brake To chec...

Page 71: ...water or dust does not enter the brake fluid reservoir when refilling Water will significantly lower the boil ing point of the fluid and may re sult in vapor lock and dirt may clog the ABS hydraulic...

Page 72: ...rive chain slack there should be no weight on the motorcycle 2 Shift the transmission into the neutral position 3 Measure the drive chain slack as shown 4 If the drive chain slack is incorrect adjust...

Page 73: ...e chain pullers are in the same position for proper wheel alignment 3 Tighten the axle nut then the lock nuts to their specified torques 4 Make sure that the drive chain pullers are in the same positi...

Page 74: ...ive chain dry 3 Thoroughly lubricate the drive chain with a special O ring chain lubricant NOTICE Do not use engine oil or any other lubri cants for the drive chain as they may contain substances that...

Page 75: ...ricat ed by a Yamaha dealer at the intervals specified in the periodic maintenance chart EAU44276 Checking and lubricating the brake and shift pedals The operation of the brake and shift pedals should...

Page 76: ...should be checked before each ride and the sidestand pivot and metal to metal contact surfaces should be lubricated if necessary WARNING EWA10732 If the sidestand does not move up and down smoothly ha...

Page 77: ...the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level sur face and hold it in an upright posi tion WARNING To avoid injury securely suppo...

Page 78: ...heel bearings The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica tion chart If there is play in the wheel hub or if the wheel does not...

Page 79: ...rical ac cessories NOTICE ECA16522 To charge a VRLA Valve Regulated Lead Acid battery a special con stant voltage battery charger is re quired Using a conventional battery charger will damage the batt...

Page 80: ...oupler and then slide the cover to its orig inal position 5 Place the tray in its original posi tion and then install the quick fas teners 6 Install the passenger seat Fuse box 1 is located behind the...

Page 81: ...dam age to the electrical system and possibly a fire EWA15132 3 Turn the main switch on and turn on the electrical circuit in question to check if the device operates 4 If the fuse immediately blows a...

Page 82: ...ight lens by removing the screw 2 Remove the turn signal light bulb socket together with the bulb by turning it counterclockwise 3 Remove the burnt out bulb by pulling it out 4 Insert a new bulb into...

Page 83: ...lling it out 4 Remove the burnt out bulb by pulling it out 5 Insert a new bulb into the socket 6 Install the socket together with the bulb by pushing it in 7 Install the rear fender lower panel by ins...

Page 84: ...following troubleshooting charts represent quick and easy procedures for checking these vital systems your self However should your motorcycle require any repair take it to a Yamaha dealer whose skill...

Page 85: ...a Yamaha dealer check the vehicle Remove the spark plug and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug s Have a Yamaha dealer ch...

Page 86: ...topped press down on the cap while turning it counterclockwise and then remove the cap TIP If coolant is not available tap water can be temporarily used instead provided that it is changed to the reco...

Page 87: ...areas may be sprayed with salt as a de icing method This salt can stay on the roads well into spring so be sure to wash the underside and chassis parts after riding in such areas z Genuine Yamaha care...

Page 88: ...Use an old tooth brush or plastic bristle brush for hard to reach places NOTICE Use cold water if the vehicle has been exposed to salt Warm wa ter will increase salt s corrosive properties ECA26301 3...

Page 89: ...ays and wax sparingly Wipe off excess afterwards WARNING EWA20660 Contaminants left on the brakes or tires can cause loss of control z Make sure there is no lubricant or wax on the brakes or tires z I...

Page 90: ...are grounded This will limit spark ing during the next step d Turn the engine over several times with the starter This will coat the cylinder wall with oil WARNING To prevent dam age or injury from s...

Page 91: ...API service SG type or higher JASO standard MA Engine oil quantity Oil change 1 80 L 1 90 US qt 1 58 Imp qt With oil filter removal 2 10 L 2 22 US qt 1 85 Imp qt Coolant quantity Coolant reservoir up...

Page 92: ...Front brake Type Hydraulic single disc brake Rear brake Type Hydraulic single disc brake Front suspension Type Telescopic fork Rear suspension Type Swingarm Electrical system System voltage 12 V Batt...

Page 93: ...BER ENGINE SERIAL NUMBER MODEL LABEL INFORMATION KEY IDENTIFICATION NUMBER EAU62971 Vehicle identification number The vehicle identification number is stamped into the frame under the pas senger seat...

Page 94: ...by federal law state law and Environment Canada EAU90250 Vehicle data recording This model s ECU stores certain vehi cle data to assist in the diagnosis of malfunctions and for research statisti cal a...

Page 95: ...lated to the han dling of vehicle data Even in this case Yamaha will require the contractor to properly handle the vehicle data we provided and Yamaha will appropriate ly manage the data z With the co...

Page 96: ...finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Yamaha Motor C...

Page 97: ...le for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or...

Page 98: ...inder that maintenance work is required It is not acceptable proof of maintenance work Maintenance interval Date of service Mileage Servicing dealer name and address Remarks 600 mi 1000 km or 1 month...

Page 99: ...ation 10 7 10 28000 mi 46000 km or 54 months 31000 mi 51000 km or 60 months Maintenance interval Date of service Mileage Servicing dealer name and address Remarks UB5L12E0 book Page 7 Wednesday March...

Page 100: ...sequent purchaser it is imperative that the machine be inspected and registered for warranty by an authorized Yamaha motorcycle dealer In order for this warranty to remain in effect this inspection an...

Page 101: ...er date Each Yamaha motorcycle dealer is held responsible for his setup service and warranty repair work Is the warranty transferable to second owners Yes The remainder of the existing warranty can be...

Page 102: ...ered repairs There s no deductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is i...

Page 103: ...protection even after your Yamaha Limited Warranty expires A special note If visiting your dealer isn t convenient contact Yamaha with your VIN number and we ll be happy to help you get the Y E S cov...

Page 104: ...hose 4 15 Fuses replacing 7 34 H Handlebar switches 4 10 Hazard lights switch 4 10 Helmet holders 4 17 High beam indicator light 4 2 Horn switch 4 10 I Identification numbers 10 1 Ignition circuit cut...

Page 105: ...7 19 Tool kit 7 2 Transmission gear display 4 5 Troubleshooting 7 38 Troubleshooting chart 7 39 Turn signal indicator lights 4 2 Turn signal light bulb replacing 7 36 Turn signal switch 4 10 V Valve...

Page 106: ...UB5L12E0 book Page 3 Wednesday March 25 2020 9 59 AM...

Page 107: ...right right out of the box Yamalube Take care of your Yamaha with legendary Yamalube oils lubricants and care products They re formulated and approved by the toughest judges we know the Yamaha enginee...

Page 108: ...DIC183 PRINTED IN INDONESIA 2020 06...

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