Yamaha PW80(X) Owner'S Manual Download Page 62

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PERIODIC MAINTENANCE AND MINOR REPAIR

6-28

EAU25971

Troubleshooting chart

WARNING

EWA10840

Keep away open flames and do not smoke while checking or working on the fuel system.

Check the fuel level in
the fuel tank.

1. Fuel

There is
enough fuel.

There is
no fuel.

Supply fuel.

Operate the kickstarter.

2. Compression

There is compression.

There is
no compression.

Check the ignition.

Have a Yamaha dealer
check the vehicle.

Remove the spark plug
and check the electrodes.

3. Ignition

Wet

Dry

Wipe off with a dry cloth and correct the
spark plug gap, or replace the spark plug.

Have a Yamaha dealer check the vehicle.

The engine does not start.
Have a Yamaha dealer check the vehicle.

Open the throttle halfway and operate
the kickstarter.

Check the compression.

The engine does not start.
Check the compression.

Summary of Contents for PW80(X)

Page 1: ...3RV 28199 8H PW80 X OWNER S MANUAL MANUEL DU PROPRI TAIRE BEDIENUNGSANLEITUNG...

Page 2: ...YAMAHA MOTOR CO LTD PRINTED IN JAPAN 2007 4 0 7 1 E F G YAMAHA MOTOR CO LTD PRINTED IN JAPAN 2007 4 0 7 1 E F G...

Page 3: ...3RV 28199 8H E0 PW80 X OWNER S MANUAL...

Page 4: ......

Page 5: ...thin this manual OMPLETELY BEFORE OPERATING THIS MOTORCYCLE MAKE SURE NG AND CAUTION LABELS ON THE MOTORCYCLE OUT PROPER TRAINING OR INSTRUCTION XCEED 40 kg 88 lb hild ride this motorcycle you should...

Page 6: ...THE EXPERTISE OF THE OPERATOR EVERY OPERA IREMENTS BEFORE RIDING THIS MOTORCYCLE OM A COMPETENT SOURCE ON ALL ASPECTS OF MOTORCYCLE NANCE REQUIREMENTS IN THE OWNER S MANUAL ND PROPER RIDING TECHNIQUES...

Page 7: ...me of printing there may be minor discrepancies between your motorcycle oncerning this manual please consult your Yamaha dealer Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS WARNING instructions...

Page 8: ...S MOTORCYCLE EWA14350 UFACTURED FOR OFF ROAD USE ONLY IT IS ILLEGAL TO OPER TREET ROAD OR HIGHWAY SUCH USE IS PROHIBITED BY LAW T ALL STATE OFF HIGHWAY NOISE LEVEL AND SPARK ARRESTER YOUR LOCAL RIDING...

Page 9: ...ATION EAU10200 PW80 X OWNER S MANUAL 7 by Yamaha Motor Co Ltd 1st edition March 2007 All rights reserved printing or unauthorized use ut the written permission of Yamaha Motor Co Ltd s expressly prohi...

Page 10: ...the brake pedal free play 6 15 Checking the front and rear brake shoes 6 16 Drive chain slack 6 16 Cleaning and lubricating the drive chain 6 18 Checking and lubricating the cables 6 19 Checking and l...

Page 11: ...TABLE OF CONTENTS...

Page 12: ...juries ways wear an approved helmet ar a face shield or goggles Wind in your unprotected eyes could contribute to an impairment of vision that could delay seeing a hazard The use of a jacket heavy boo...

Page 13: ...teering travel or con l operation Accessories fitted to the handle bar or the front fork area can create instability due to improper weight distribution or aerody namic changes If accessories are adde...

Page 14: ...en ame otherwise it could catch re en transporting the motorcycle another vehicle make sure that s kept upright and that the fuel k is turned to OFF If the mo cycle should lean over gasoline y leak ou...

Page 15: ...SAFETY INFORMATION 1 4 1 EAU41370 ly before operating this vehicle 1 3 2...

Page 16: ...1 5 4 5...

Page 17: ...SAFETY INFORMATION 1 6 1 568 00 ahren 4 5...

Page 18: ...2 1 EAU10410 1 2 3 4 5 6 7...

Page 19: ...DESCRIPTION 2 2 2 3 4 5 6 7 8 9 EAU10420 6 2 3 4 5...

Page 20: ...2 3 EAU10430 1 2 4 3...

Page 21: ...ailable hey learn s should decide when to adjust torcycle for more power as their ter s riding skills improve Once r can operate with skill at the top with the power reduction plate d the power reduct...

Page 22: ...brake pedal EAU13181 Fuel tank cap To remove the fuel tank cap turn it counterclockwise and then pull it off To install the fuel tank cap insert it into the tank opening and then turn it clock wise W...

Page 23: ...on rings as well as to haust system Yamaha engine has been de to use regular unleaded gaso h a research octane number of 91 or higher If knocking or pinging oc curs use a gasoline of a different brand...

Page 24: ...ight up when checking the engine oil level A slight tilt to can result in a false reading move the seat See page 3 6 move the 2 stroke engine oil tank cap and add the recommend ed oil 3 Install the 2...

Page 25: ...ding is done e lever in this position This indicates reserve If you run out of fuel while riding move the lever to this position Fill the tank at the first oppor tunity Be sure to set the lever back t...

Page 26: ...it down lightly with ot until the gears engage and sh it down smoothly but force EAU41140 Seat To remove the seat Remove the nuts and then pull the seat off To install the seat 1 Insert the projection...

Page 27: ...The acturer cannot be held re ble for property damage or nal injury that may result from per handling o not tamper with or attempt to en the gas cylinder o not subject the shock ab rber to an open fla...

Page 28: ...sure to the elements Any damage fluid leakage or loss ces Therefore it is very important in addition to a thorough visual inspec e he vehicle is used Such an inspection can be accomplished in a very s...

Page 29: ...ended oil to specified level l leakage 3 4 ansmission case commended oil to specified level 6 7 ecessary ay 6 14 6 16 ay 6 15 6 16 ration is smooth ay Yamaha dealer adjust cable free play and lubricat...

Page 30: ...4 3 ation is smooth ting points if necessary 6 20 ation is smooth ing point if necessary 6 20 ation is smooth cessary 6 21 uts bolts and screws are properly tightened 3 1 CHECKS PAGE...

Page 31: ...engine ver ride with the sidestand wn rn the starter choke on and mpletely close the throttle See ge 3 6 art the engine by pushing the kstarter lever down er starting the engine move the arter choke...

Page 32: ...r long periods of time with the engine off and do not tow the motorcycle for long dis tances The transmission is properly lubricated only when the engine is running Inade quate lubrication may damage...

Page 33: ...verheating must be d However momentary ttle operation under load i e three seconds maximum does m the engine Each full throttle ation should be followed with a ntial rest period for the engine w the e...

Page 34: ...NT RIDING POINTS 5 4...

Page 35: ...rformance of preventive nance and minor repairs How dditional tools such as a torque may be necessary to perform maintenance work correctly do not have the tools or experi equired for a particular job...

Page 36: ...y a Yamaha dealer as they require special tools data and technical ENANCE JOB INITIAL THEREAFTER EVERY 10 hours 20 hours 40 hours 80 hours 40 hours 80 hours 160 hours racks or damage play Whenever wor...

Page 37: ...ies for looseness th lithium soap based gnment and condi chain with Yamaha thoroughly Every ride ng and fasteners ased grease all pur for oil leakage y for oil leakage y speed and starter y TENANCE JO...

Page 38: ...n unusually wet or dusty areas and cable lube or htly free play and cable lube or htly sed grease all pur sed grease all pur sary TENANCE JOB INITIAL THEREAFTER EVERY 10 hours 20 hours 40 hours 80 hou...

Page 39: ...ly Do not attempt to se such problems yourself In have a Yamaha dealer check icle eck the spark plug for electrode osion and excessive carbon or other deposits and replace it if necessary To install t...

Page 40: ...anifold by moving the bolts move the gasket move the power reduction te NOTE Store the power reduction plate with the owner s manual so that it is readily available whenever you want to reduce the eng...

Page 41: ...ent oil of the commended type to raise it to e correct level sert the dipstick into the oil filler le and then tighten the oil filler p To change the transmission oil 1 Place an oil pan under the tran...

Page 42: ...rt he air filter element more fre if you are riding in unusually usty areas move the air filter case cover by moving the screws l the air filter element out 3 Remove the sponge material from the air f...

Page 43: ...ws EAU41230 Cleaning the spark arrester The spark arrester should be cleaned at the intervals specified in the periodic maintenance and lubrication chart WARNING EWA10980 Always let the exhaust system...

Page 44: ...most car buretor adjustments should be left to a Yamaha dealer who has the neces sary professional knowledge and expe rience The adjustment described in the following section however may be ser viced...

Page 45: ...0 12 0 20 in at the throttle grip Periodically check the throttle cable free play and if neces sary adjust it as follows NOTE The engine idling speed must be cor rectly adjusted before checking and a...

Page 46: ...in accordance with the ight of the rider the riding eed and the riding condi ns Tire inspection The tires must be checked before each ride If the center tread depth reaches the specified limit if the...

Page 47: ...te the following points regarding the specified wheels The wheel rims should be checked for cracks bends or warpage and the spokes for looseness or dam age before each ride If any dam age is found hav...

Page 48: ...the specified brake lever free play could be obtained as de scribed above tighten the locknut and skip the rest of the procedure otherwise proceed as follows 4 Fully turn the adjusting bolt at the bra...

Page 49: ...mea 0 0 20 0 mm 0 39 0 79 in at ke pedal end as shown Period heck the brake pedal free play necessary adjust it as follows ease the brake pedal free play e adjusting nut at the brake rod in n a To dec...

Page 50: ...adjusted if necessary EAU22773 To check the drive chain slack 1 Place the motorcycle on the side stand NOTE When checking and adjusting the drive chain slack there should be no weight on the motorcyc...

Page 51: ...uts are in the same po or proper wheel alignment CAUTION ECA10570 Improper drive chain slack will over load the engine as well as other vital parts of the motorcycle and can lead to chain slippage or...

Page 52: ...ice the drive chain as ON ECA10581 ve chain must be lubricated ashing the motorcycle and n the rain move all dirt and mud from the ve chain with a brush or cloth thorough cleaning have a a dealer remo...

Page 53: ...uld cked before each ride In addi e cable should be lubricated at ervals specified in the periodic nance chart EAU23120 Adjusting the Autolube pump The Autolube pump is a vital and so phisticated comp...

Page 54: ...r The operation of the brake lever should be checked before each ride and the lever pivots should be lubricated if nec essary mmended lubricant hium soap based grease all pur se grease 1 Grease nipple...

Page 55: ...ort the vehicle so that s no danger of it falling over the inner tubes for scratches e and excessive oil leakage ck the operation ace the vehicle on a level sur ce and hold it in an upright posi n hil...

Page 56: ...rings The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica tion chart If there is play in the wheel hub or if the wheel does not turn sm...

Page 57: ...530 To remove the front wheel WARNING EWA10820 It is advisable to have a Yamaha dealer service the wheel Securely support the motorcy cle so that there is no danger of it falling over 1 Remove the bra...

Page 58: ...shaft lever move the axle nut and washer 7 Lift the front wheel off the ground according to the procedure on page 6 23 8 Pull the wheel axle out and then remove the wheel EAU41550 To install the front...

Page 59: ...d nnect the brake cable at the eel hub nnect the brake cable at the nt brake lever stall the brake cable holder by in alling the bolt ghten the axle nut to the speci d torque just the brake lever free...

Page 60: ...ound according to the procedure on page 6 23 6 Remove the axle nut and washer and then pull the wheel axle out 7 Push the wheel forward and then remove the drive chain from the rear sprocket NOTE The...

Page 61: ...or example can cause poor starting and loss of power The following troubleshooting chart represents a quick and easy procedure for checking these vital systems your self However should your motorcycle...

Page 62: ...ha dealer check the vehicle off with a dry cloth and correct the k plug gap or replace the spark plug a Yamaha dealer check the vehicle The engine does not start Have a Yamaha dealer check the vehicle...

Page 63: ...y stubborn dirt e oil burnt onto the crankcase h a degreasing agent and a ush but never apply such prod ucts onto seals gaskets sprock ets the drive chain and wheel axles Always rinse the dirt and de...

Page 64: ...kel plated surfaces to prevent rosion After cleaning 1 Dry the motorcycle with a chamois or an absorbing cloth 2 Immediately dry the drive chain and lubricate it to prevent it from rusting 3 Use a chr...

Page 65: ...to OFF 3 Drain the carburetor float chamber by loosening the drain bolt this will prevent fuel deposits from building up Pour the drained fuel into the fuel tank 4 Fill up the fuel tank and add fuel s...

Page 66: ...TORAGE 7 4...

Page 67: ...capacity L 1 29 US gal 1 08 Imp gal eserve amount L 0 26 US gal 0 22 Imp gal etor acturer KUNI quantity 15SC x 1 Spark plug s Manufacturer model NGK BP6HS AUS NZL NGK BPR6HS AUT BEL CHE DEU DNK ESP F...

Page 68: ...eel ze 1 60 rake m brake ion ht hand operation ake m brake ion ht foot operation uspension scopic fork shock absorber type spring oil damper travel 0 mm 4 33 in Rear suspension Type Swingarm monocross...

Page 69: ...tion number is o identify your motorcycle and e used to register your motorcy h the licensing authority in your EAU26480 Model label The model label is affixed to the frame under the seat See page 3 6...

Page 70: ...ubricating 6 21 rrester cleaning 6 9 ug checking 6 5 ations 8 1 choke lever 3 6 and warming up a cold engine 5 1 checking 6 22 7 3 ng the motorcycle 6 23 cable free play adjusting 6 11 Throttle grip a...

Page 71: ......

Page 72: ...YAMAHA MOTOR CO LTD PRINTED IN JAPAN 2007 4 0 7 1 E...

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