Yamaha PW80(A) Owner'S Manual Download Page 39

Page: 39 / 74

PERIODIC MAINTENANCE AND ADJUSTMENT

7-2

EAU49900

Periodic maintenance chart for the emission control system

TIP

●

From 160 hours, repeat the maintenance intervals starting from 40 hours.

●

Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical
skills.

Carburetor

Cylinder head and
exhaust system

Spark arrester

NO.

ITEM

Fuel line

Spark plug

Air filter element

CHECK OR MAINTENANCE JOB

INITIAL

THEREAFTER EVERY

hours

160

hours

Check for leakage.
Tighten if necessary.
Decarbonize if necessary.

Clean.

Clean.
Replace if necessary.

Check engine idling speed and starter
operation.

Check fuel hoses for cracks or damage.
Replace if necessary.

Clean with solvent.
Replace if necessary.

Check condition.
Adjust gap and clean.
Replace if necessary.

U3RV8LE0.book Page 2 Tuesday, April 13, 2010 8:48 AM

Summary of Contents for PW80(A)

Page 1: ...E BEDIENUNGSANLEITUNG Il convient de lire attentivement ce manuel avant la pre mière utilisation du véhicule Bitte lesen Sie diese Bedienungsanleitung sorgfältig durch bevor Sie das Fahrzeug in Betrieb nehmen Read this manual carefully before operating this vehicle ...

Page 2: ...PRINTED ON RECYCLED PAPER IMPRIMÉ SUR PAPIER RECYCLÉ AUF RECYCLINGPAPIER GEDRUCKT YAMAHA MOTOR CO LTD PRINTED IN JAPAN 2010 04 0 4 1 CR E F G DIC183 ...

Page 3: ...Read this manual carefully before operating this vehicle OWNER S MANUAL PW80 A 3RV 28199 8L E0 U3RV8LE0 book Page 1 Tuesday April 13 2010 8 48 AM ...

Page 4: ...ves of EEC 2004 108 EC Title and or number and date of issue of the other Directives of EEC If applicable To effect correct application of the essential health and safety requirements stated in the Directives of EEC the following standards and or technical specifications were consulted Title and or number and date of issue of standards and or specifications Authorized Representative YAMAHA MOTOR E...

Page 5: ...amaha continually seeks advancements in product design and quality Therefore while this manual contains the most cur rent product information available at the time of printing there may be minor discrepancies between your motorcycle and this manual If there is any question concerning this manual please consult a Yamaha dealer WARNING EWA10031 Please read this manual carefully and completely before...

Page 6: ...e they learn Parents should decide when to re move the power reduction plate from the motorcycle for more power as their youngster s riding skills improve Once the rider can operate with skill at the top speed permitted by power reduction plate installed the power reduction plate can be re moved Motorcycles are single track vehicles Their safe use and operation are dependent upon the use of proper...

Page 7: ...ey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer WARNING NOTICE TIP U3RV8LE0 book Page 1 T...

Page 8: ...NUAL 2010 by Yamaha Motor Co Ltd 1st edition March 2010 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Co Ltd is expressly prohibited Printed in Japan U3RV8LE0 book Page 2 Tuesday April 13 2010 8 48 AM ...

Page 9: ...ng the spark plug 7 6 Removing the power reduction plate 7 7 Transmission oil 7 8 Cleaning the air filter element 7 9 Cleaning the spark arrester 7 10 Adjusting the carburetor 7 11 Adjusting the engine idling speed 7 11 Adjusting the throttle cable free play 7 12 Tires 7 13 Spoke wheels 7 14 Adjusting the brake lever free play 7 14 Adjusting the brake pedal free play 7 15 Checking the shift pedal ...

Page 10: ... CONTENTS MOTORCYCLE CARE AND STORAGE 8 1 Matte color caution 8 1 Care 8 1 Storage 8 3 SPECIFICATIONS 9 1 CONSUMER INFORMATION 10 1 Identification numbers 10 1 U3RV8LE0 book Page 2 Tuesday April 13 2010 8 48 AM ...

Page 11: ...They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Yamaha dealer For Europe 3 4 1 2 U3RV8LE0 book Page 1 Tuesday April 13 2010 8 48 AM ...

Page 12: ...LABELS 1 2 1 For Europe 100 1 00 15 100 1 00 15 5PG 2816R 00 4AA 22259 40 8AC 2817L 00 YAMAHAMOTORCO LTD 2500SHINGAI IWATA JAPAN 2010 4BC 2156A 10 PW80 3 7 kW 61 kg 1 2 3 4 U3RV8LE0 book Page 2 Tuesday April 13 2010 8 48 AM ...

Page 13: ...nitrogen gas Mishandling can cause an explosion Do not incinerate puncture or open Turn off the main switch after riding to avoid draining the battery Use unleaded gasoline only Measure the tire pressure when the tires are cold Adjust the tire pressure Improper tire pressure can cause loss of control Loss of control can result in severe injury or death U3RV8LE0 book Page 3 Tuesday April 13 2010 8 ...

Page 14: ...ON OF IMPORTANT LABELS 1 4 1 kW kg 1 2 3 YAMAHAMOTORCO LTD 2500SHINGAI IWATA JAPAN 1 1 2 3 Model Name Max Power Mass In Running Order 1 Year of construction U3RV8LE0 book Page 4 Tuesday April 13 2010 8 48 AM ...

Page 15: ...LOCATION OF IMPORTANT LABELS 1 5 1 For Oceania and South Africa 1 3 2 U3RV8LE0 book Page 5 Tuesday April 13 2010 8 48 AM ...

Page 16: ... A1 BEFORE YOU OPERATE THIS VEHICLE READ THE OWNER S MANUAL AND ALL LABELS NEVER CARRY A PASSENGER You increase your risk of losing control if you carry a passenger NEVER OPERATE THIS VEHICLE ON PUBLIC ROADS You can collide with another vehicle if you operate this vehicle on a public road ALWAYS WEAR AN APPROVED MOTORCYCLE HELMET eye protection and protective clothing 1 2 3 U3RV8LE0 book Page 6 Tu...

Page 17: ...nly therefore it is illegal to operate it on public streets roads or highways even a dirt or gravel one Off road use on public lands may be illegal Please check local regulations before riding This motorcycle is designed to car ry the operator only No passen gers The failure of motorists to detect and recognize motorcycles in traf fic is the predominating cause of automobile motorcycle accidents M...

Page 18: ...oves etc is effective in preventing or reducing abrasions or lacerations Never wear loose fitting clothes otherwise they could catch on the control levers footrests or wheels and cause injury or an accident Always wear protective clothing that covers your legs ankles and feet The engine or exhaust sys tem become very hot during or af ter operation and can cause burns Avoid Carbon Monoxide Poisonin...

Page 19: ...er attach any large or heavy items to the handlebar front fork or front fender Genuine Yamaha Accessories Choosing accessories for your vehicle is an important decision Genuine Yamaha accessories which are avail able only from a Yamaha dealer have been designed tested and approved by Yamaha for use on your vehicle Many companies with no connection to Yamaha manufacture parts and acces sories or of...

Page 20: ...s or engine power Aftermarket Tires and Rims The tires and rims that came with your motorcycle were designed to match the performance capabilities and to provide the best combination of handling brak ing and comfort Other tires rims siz es and combinations may not be appropriate Refer to page 7 13 for tire specifications and more information on replacing your tires Transporting the motorcycle Be s...

Page 21: ...6 7 1 Air filter element page 7 9 2 Fuel cock page 4 5 3 Throttle stop screw page 7 11 4 Starter choke lever page 4 6 5 2 stroke engine oil tank page 4 4 6 Sidestand page 4 8 7 Shift pedal page 4 1 U3RV8LE0 book Page 1 Tuesday April 13 2010 8 48 AM ...

Page 22: ... 5 6 1 Spark arrester page 7 10 2 Seat page 4 7 3 Transmission oil filler cap page 7 8 4 Spark plug cap page 7 6 5 Brake pedal page 4 2 6 Transmission oil drain bolt page 7 8 7 Kickstarter page 4 6 U3RV8LE0 book Page 2 Tuesday April 13 2010 8 48 AM ...

Page 23: ...PTION 3 3 3 EAU10430 Controls and instruments 1 2 4 3 1 Engine stop switch page 4 1 2 Brake lever page 4 2 3 Throttle grip page 7 12 4 Fuel tank cap page 4 2 U3RV8LE0 book Page 3 Tuesday April 13 2010 8 48 AM ...

Page 24: ...he amount of power available while they learn Parents should decide when to adjust the motorcycle for more power as their youngster s riding skills improve Once the rider can operate with skill at the top speed with the power reduction plate installed the power reduction plate can be removed See page 7 7 EAU39850 Shift pedal This motorcycle is equipped with a con stant mesh 3 speed transmission Th...

Page 25: ... To apply the rear brake press down on the brake pedal EAU13182 Fuel tank cap To remove the fuel tank cap turn it counterclockwise and then pull it off To install the fuel tank cap insert it into the tank opening and then turn it clock wise WARNING EWA11091 Make sure that the fuel tank cap is properly closed after filling fuel Leaking fuel is a fire hazard 1 Brake lever 1 1 Brake pedal 1 1 Fuel ta...

Page 26: ...aces or plastic parts ECA10071 4 Be sure to securely close the fuel tank cap WARNING EWA15151 Gasoline is poisonous and can cause injury or death Handle gaso line with care Never siphon gaso line by mouth If you should swallow some gasoline or inhale a lot of gas oline vapor or get some gasoline in your eyes see your doctor immedi ately If gasoline spills on your skin wash with soap and water If g...

Page 27: ...n it if necessary EAU41202 2 stroke engine oil Make sure that there is sufficient oil in the 2 stroke engine oil tank If the 2 stroke engine oil is at or below the min imum level as shown in the illustration add a sufficient amount of the recom mended 2 stroke engine oil as follows TIP Make sure that the motorcycle is posi tioned straight up when checking the 2 stroke engine oil level A slight til...

Page 28: ...on fuel will not flow Always return the lever to this position when the engine is not running ON With the lever in this position fuel flows to the carburetor Normal riding is done with the lever in this position RES 1 2 stroke engine oil tank 2 2 stroke engine oil tank cap Recommended oil See page 9 1 Oil quantity 0 75 L 0 79 US qt 0 66 Imp qt 1 2 1 Arrow mark positioned over OFF RES ON FUEL 1 OFF...

Page 29: ...gine requires a richer air fuel mixture which is supplied by the starter choke Move the lever in direction a to turn on the starter choke Move the lever in direction b to turn off the starter choke EAU13680 Kickstarter To start the engine fold out the kick starter lever move it down lightly with your foot until the gears engage and then push it down smoothly but force fully 1 Starter choke lever 1...

Page 30: ...d nitrogen gas Read and understand the fol lowing information before handling the shock absorber assembly Do not tamper with or attempt to open the cylinder assembly Do not subject the shock ab sorber assembly to an open flame or other high heat source This may cause the unit to ex plode due to excessive gas pressure Do not deform or damage the cylinder in any way Cylinder damage will result in po...

Page 31: ...oot while holding the vehicle upright WARNING EWA14190 The vehicle must not be ridden with the sidestand down or if the side stand cannot be properly moved up or does not stay up otherwise the sidestand could contact the ground and distract the operator resulting in a possible loss of control 1 Sidestand 1 U3RV8LE0 book Page 8 Tuesday April 13 2010 8 48 AM ...

Page 32: ...er Before using this vehicle check the following points ITEM CHECKS PAGE Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage Check the fuel tank breather overflow hose for obstructions cracks or damage and check the hose connection 4 3 4 4 2 stroke engine oil Check oil level in oil tank If necessary add recommended oil to specified level Check vehicle for oil leakage...

Page 33: ...ck tire condition and tread depth Check air pressure Correct if necessary 7 13 7 14 Shift pedal Make sure that operation is smooth Correct if necessary 7 16 Brake pedal Make sure that operation is smooth Lubricate pedal pivoting point if necessary 7 20 Brake lever Make sure that operation is smooth Lubricate lever pivoting point if necessary 7 20 Sidestand Make sure that operation is smooth Lubric...

Page 34: ...hift the transmission into the neu tral position WARNING EWA14410 Be sure to shift the transmis sion into neutral before starting the engine Never ride with the sidestand down 4 Turn the starter choke on and completely close the throttle See page 4 6 5 Start the engine by pushing the kickstarter lever down 6 After starting the engine move the starter choke back halfway NOTICE For maximum engine li...

Page 35: ...he shift pedal down repeatedly until it reaches the end of its travel NOTICE ECA15441 Even with the transmission in the neutral position do not coast for long periods of time with the engine off and do not tow the motorcycle for long dis tances The transmission is properly lubricated only when the engine is running Inade quate lubrication may damage the transmission Always release the throttle gri...

Page 36: ...n it for the first 5 hours of operation The various parts in the engine wear and polish themselves to the correct operating clearances During this period prolonged full throt tle operation or any condition that might result in engine overheating must be avoided However momentary full throttle operation under load i e two to three seconds maximum does not harm the engine Each full throttle ac celer...

Page 37: ...exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned Do not park on a slope or on soft ground otherwise the vehicle may overturn increasing the risk of a fuel leak and fire Do not park near grass or other flammable materials which might catch fire U3RV8LE0 book Page 4 Tuesday April 13 2010 8 48 AM ...

Page 38: ...ing parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while ser vicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death See page 2 1 for more in formation about carbon monox ide WARNING EWA15460 Brake discs calipers drums and linings can become very hot during use To avoid possible burns let...

Page 39: ...haust system Spark arrester NO ITEM 1 2 3 Fuel line Spark plug Air filter element CHECK OR MAINTENANCE JOB INITIAL THEREAFTER EVERY 10 hours 20 hours 40 hours 80 hours 40 hours 80 hours 160 hours Check for leakage Tighten if necessary Decarbonize if necessary Clean Clean Replace if necessary Check engine idling speed and starter operation Check fuel hoses for cracks or damage Replace if necessary ...

Page 40: ...NCE JOB INITIAL THEREAFTER EVERY 10 hours 20 hours 40 hours 80 hours 40 hours 80 hours 160 hours Whenever worn to the limit Whenever worn to the limit Check bearings for smooth operation Replace if necessary Check tread depth and for damage Replace if necessary Check air pressure Correct if necessary Check operation Adjust if necessary Check operation Adjust brake lever free play Check operation A...

Page 41: ... bearing assemblies for looseness Moderately repack with lithium soap based grease Check all chassis fitting and fasteners Replace if necessary Check operation Apply lithium soap based grease lightly Check operation and for oil leakage Replace if necessary Check operation and for oil leakage Replace if necessary Remove and clean Check chain slack alignment and condi tion Adjust and lubricate chain...

Page 42: ...INTENANCE JOB INITIAL THEREAFTER EVERY 10 hours 20 hours 40 hours 80 hours 40 hours 80 hours 160 hours Check for oil leakage Correct if necessary Change warm engine before draining Check operation Correct if necessary Check operation and free play Apply Yamaha chain and cable lube or engine oil 10W 30 lightly Apply lithium soap based grease lightly Apply Yamaha chain and cable lube or engine oil 1...

Page 43: ...park plug 1 Check that the porcelain insulator around the center electrode of the spark plug is a medium to light tan the ideal color when the vehicle is ridden normally TIP If the spark plug shows a distinctly dif ferent color the engine could be oper ating improperly Do not attempt to diagnose such problems yourself In stead have a Yamaha dealer check the vehicle 2 Check the spark plug for elect...

Page 44: ...ain full engine performance ca pability removing the power reduction plate is required 1 Remove the exhaust manifold by removing the bolts WARNING Always let the exhaust system cool prior to touching exhaust components EWA14581 2 Remove the gasket 3 Remove the power reduction plate TIP Store the power reduction plate with the Owner s Manual so that it is readily available whenever you want to redu...

Page 45: ... 3 If the oil does not reach the tip of the dipstick add sufficient oil of the recommended type to raise it to the correct level 4 Insert the dipstick into the oil filler hole and then tighten the oil filler cap To change the transmission oil 1 Place an oil pan under the trans mission to collect the used oil 2 Remove the oil filler cap the trans mission oil drain bolt and its gasket to drain the o...

Page 46: ...kage If oil is leaking immediately turn the engine off and check for the cause EAU41163 Cleaning the air filter element The air filter element should be cleaned at the intervals specified in the periodic maintenance and lubrication chart Clean or if necessary replace the air filter element more frequently if you are riding in unusually wet or dusty areas 1 Remove the air filter case cover by remov...

Page 47: ...er ele ment installed otherwise the piston s and or cylinder s may become excessively worn ECA10481 7 Install the air filter case cover by in stalling the screws EAU41232 Cleaning the spark arrester The spark arrester should be cleaned at the intervals specified in the periodic maintenance and lubrication chart WARNING EWA10980 Always let the exhaust system cool prior to touching exhaust component...

Page 48: ...een set and ex tensively tested at the Yamaha fac tory Changing these settings without sufficient technical knowl edge may result in poor perfor mance of or damage to the engine EAU21340 Adjusting the engine idling speed The engine idling speed must be checked and if necessary adjusted as follows at the intervals specified in the periodic maintenance and lubrication chart The engine should be warm...

Page 49: ...ces sary adjust it as follows TIP The engine idling speed must be cor rectly adjusted before checking and ad justing the throttle cable free play 1 Loosen the locknut 2 To increase the throttle cable free play turn the adjusting nut in direc tion a To decrease the throttle cable free play turn the adjusting nut in direction b 3 Tighten the locknut 1 Throttle stop screw Engine idling speed 1650 175...

Page 50: ...ha dealer re place the tire immediately Tire information This motorcycle is equipped with spoke wheels and tube tires WARNING EWA10461 The front and rear tires should be of the same make and design other wise the handling characteristics of the vehicle may be different which could lead to an accident After extensive tests only the tires list ed below have been approved for this model by Yamaha Mot...

Page 51: ...safe operation of your motorcy cle note the following points regarding the specified wheels The wheel rims should be checked for cracks bends or warpage and the spokes for looseness or dam age before each ride If any dam age is found have a Yamaha dealer replace the wheel Do not attempt even the smallest repair to the wheel A deformed or cracked wheel must be replaced The wheel should be balanced ...

Page 52: ...t the brake shoe plate in direction a To decrease the brake lever free play turn the adjusting bolt in di rection b 8 Tighten the locknut at the brake shoe plate and at the brake lever 9 Slide the rubber cover to its origi nal position EAU39812 Adjusting the brake pedal free play The brake pedal free play should mea sure 10 0 20 0 mm 0 39 0 79 in at the brake pedal end as shown Period ically check...

Page 53: ... shift pedal The operation of the shift pedal should be checked before each ride If opera tion is not smooth have a Yamaha dealer check the vehicle EAU41052 Checking the front and rear brake shoes The front and rear brake shoes must be checked for wear at the intervals spec ified in the periodic maintenance and lubrication chart TIP The wheels must be removed to check brake shoe lining thickness T...

Page 54: ...stand TIP When checking and adjusting the drive chain slack there should be no weight on the motorcycle 2 Shift the transmission into the neu tral position 3 Move the rear wheel by pushing the motorcycle to locate the tight est portion of the drive chain and then measure the drive chain slack as shown 4 If the drive chain slack is incorrect adjust it as follows EAU40112 To adjust the drive chain s...

Page 55: ...ive chain slack with in the specified limits ECA10571 TIP Using the alignment marks on each side of the swingarm make sure that both drive chain pullers are in the same position for proper wheel alignment 3 Tighten both locknuts and the axle nut to the specified torques 4 Adjust the brake pedal free play See page 7 15 1 Brake pedal free play adjusting nut 2 Locknut 3 Drive chain slack adjusting nu...

Page 56: ...e checked before each ride and the ca bles and cable ends should be lubricat ed if necessary If a cable is damaged or does not move smoothly have a Yamaha dealer check or replace it WARNING Damage to the outer housing of cables may result in in ternal rusting and cause interfer ence with cable movement Replace damaged cables as soon as possi ble to prevent unsafe conditions EWA10711 EAU23113 Check...

Page 57: ...hecking and lubricating the brake lever The operation of the brake lever should be checked before each ride and the lever pivot should be lubricated if nec essary EAU23182 Checking and lubricating the brake pedal The operation of the brake pedal should be checked before each ride and the pedal pivot should be lubricat ed if necessary Recommended lubricant Lithium soap based grease Recommended lubr...

Page 58: ...t be checked as follows at the intervals specified in the periodic main tenance and lubrication chart To check the condition Check the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level sur face and hold it in an upright posi tion WARNING To avoid injury securely support the vehicle so there is no danger of it falling over EWA10751 2 Wh...

Page 59: ...brica tion chart If there is play in the wheel hub or if the wheel does not turn smoothly have a Yamaha dealer check the wheel bearings EAU24350 Supporting the motorcycle Since this model is not equipped with a centerstand follow these precautions when removing the front and rear wheel or performing other maintenance requiring the motorcycle to stand up right Check that the motorcycle is in a stab...

Page 60: ...ection a 2 Slide the rubber cover back at the brake lever 3 Loosen the locknut at the brake le ver and then turn the adjusting bolt fully in direction a 4 Disconnect the brake cable from the front brake lever 5 Slide the rubber cover down at the front wheel hub and then turn the front brake lever free play adjust ing bolt fully in direction b to dis connect the brake cable from the front wheel hub...

Page 61: ... the right side and then install the washer and axle nut 4 Lower the front wheel so that it is on the ground and then put the sidestand down 5 Connect the brake cable to the brake camshaft lever 6 Turn the front brake lever free play adjusting bolt at the wheel hub in direction a and then slide the rubber cover to its original position 7 Connect the brake cable at the front brake lever 8 Tighten t...

Page 62: ... lever 3 Disconnect the brake torque rod from the brake shoe plate by re moving the cotter pin the nut and the bolt 4 Loosen the locknut and drive chain adjusting nut on each end of the swingarm Tightening torque Axle nut 35 Nm 3 5 m kgf 25 ft lbf 1 Drive chain slack adjusting nut 2 Locknut 3 Drive chain puller 4 Washer 5 Axle nut 5 4 1 2 3 1 Brake rod 2 Brake pedal free play adjusting nut 3 Brake...

Page 63: ...s spacer and then in sert the wheel axle from the right hand side 4 Connect the brake torque rod onto the brake shoe plate by installing the bolt and nut and then tighten the nut to the specified torque 5 Insert a new cotter pin into the brake torque rod bolt WARNING Always use a new cotter pin EWA10831 6 Install the brake rod into the brake camshaft lever and then install the brake pedal free pla...

Page 64: ...equire any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are often inferi or have a shorter service life and can lead to expensive repair bills WARNING EWA15141 When checking the fuel system do not smoke and...

Page 65: ...on Have a Yamaha dealer check the vehicle Remove the spark plug and check the electrodes 3 Ignition Wet Dry Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug Have a Yamaha dealer check the vehicle The engine does not start Have a Yamaha dealer check the vehicle Open the throttle halfway and operate the kickstarter Check the compression The engine does not start Che...

Page 66: ...outlet with a plastic bag after the engine has cooled down 2 Make sure that all caps and covers as well as all electrical couplers and connectors including the spark plug cap are tightly in stalled 3 Remove extremely stubborn dirt like oil burnt onto the crankcase with a degreasing agent and a brush but never apply such prod ucts onto seals gaskets sprock ets the drive chain and wheel axles Always...

Page 67: ...horoughly with clean water Use a toothbrush or bottlebrush for hard to reach areas Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning After riding in the rain or near the sea Since sea salt is extremely corrosive carry out the following steps after each ride in the rain or near the sea 1 Clean the motorcycle with cold wa te...

Page 68: ...ng compounds as they will wear away the paint TIP Consult a Yamaha dealer for advice on what products to use EAU40653 Storage Short term Always store your motorcycle in a cool dry place and if necessary protect it against dust with a porous cover Be sure the engine and the exhaust sys tem are cool before covering the motor cycle NOTICE ECA10810 Storing the motorcycle in a poorly ventilated room or...

Page 69: ...grounded This will limit spark ing during the next step d Turn the engine over several times with the starter This will coat the cylinder wall with oil e Remove the spark plug cap from the spark plug and then install the spark plug and the spark plug cap WARNING To prevent damage or injury from sparking make sure to ground the spark plug elec trodes while turning the en gine over EWA10951 6 Lubric...

Page 70: ...ASO FC grade or ISO EG C or EG D grade Engine oil quantity Quantity 0 75 L 0 79 US qt 0 66 Imp qt Transmission oil Type YAMALUBE 4 10W 40 or SAE 10W 40 Oil change quantity 0 65 L 0 69 US qt 0 57 Imp qt Air filter Air filter element Wet element Fuel Recommended fuel PW80 Regular unleaded gasoline only PW80A Unleaded gasoline only Fuel tank capacity 4 9 L 1 29 US gal 1 08 Imp gal Fuel reserve amount...

Page 71: ...i Front wheel Wheel type Spoke wheel Rim size 14x1 40 Rear wheel Wheel type Spoke wheel Rim size 12x1 60 Front brake Type Drum brake Operation Right hand operation Rear brake Type Drum brake Operation Right foot operation Front suspension Type Telescopic fork Spring shock absorber type Coil spring oil damper Wheel travel 110 0 mm 4 33 in Rear suspension Type Swingarm monocross Spring shock absorbe...

Page 72: ... identification number is stamped into the steering head pipe Record this number in the space pro vided TIP The vehicle identification number is used to identify your motorcycle and may be used to register your motorcy cle with the licensing authority in your area EAU26460 Model label The model label is affixed to the loca tion shown Record the information on this label in the space provided This ...

Page 73: ...ickstarter 4 6 L Labels location 1 1 M Maintenance emission control system 7 2 Matte color caution 8 1 Model label 10 1 P Parking 6 4 Part locations 3 1 Power reduction plate 4 1 Power reduction plate removing 7 7 S Safety information 2 1 Seat 4 7 Shifting 6 2 Shift pedal 4 1 Shift pedal checking 7 16 Shock absorber assembly 4 7 Sidestand 4 8 Sidestand checking and lubricating 7 21 Spark arrester ...

Page 74: ...YAMAHA MOTOR CO LTD PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2010 04 0 4 1 CR E U3RV8LE0 book Page 1 Tuesday April 13 2010 8 48 AM ...

Search results

Summary of Contents for PW80(A)

Reviews:

Related manuals for PW80(A)

Brands by name

Popular brands

Yamaha PW80(A), Owner'S Manual

Search results

Summary of Contents for PW80(A)

Reviews:

Related manuals for PW80(A)

Brands by name

Popular brands