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PW5000

1

SERVICE MANUAL

PA

011697

Copyright (c) Yamaha Corporation. All rights reserved.

’03.09

HAMAMATSU, JAPAN

POWER SUPPLY

CONTENTS

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CIRCUIT BOARD LAYOUT

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DISASSEMBLY PROCEDURE

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IC BLOCK DIAGRAM

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PARTS LIST
POWER SUPPLY UNIT REPAIR MANUAL

BLOCK & CONNECTOR CIRCUIT DIAGRAM

CIRCUIT DIAGRAM

PW5000: 200307-480000

（目次）

（総合仕様）

（パネルレイアウト）

（寸法図）

（ユニットレイアウト）

（分解手順）

（ICブロック図）

（シート基板図）

（電源ユニット修理マニュアル）

（ブロック＆コネクター回路図）

（回路図）

www. xiaoyu163. com

QQ 376315150

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TEL 13942296513

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TEL 13942296513 QQ 376315150 892498299

TEL 13942296513 QQ 376315150 892498299

http://www.xiaoyu163.com

http://www.xiaoyu163.com

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Summary of Contents for PW5000

Page 1: ...OARDS 13 INSPECTIONS 19 22 PARTS LIST POWER SUPPLY UNIT REPAIR MANUAL BLOCK CONNECTOR CIRCUIT DIAGRAM CIRCUIT DIAGRAM PW5000 200307 480000 目次総合仕様パネルレイアウト寸法図ユニットレイアウト分解手順 ICブロック図シート基板図検査電源ユニット修理マニュアルブロックコネクター回路図回路図 www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892...

Page 2: ...ins LEAD In addition other electrical electronic and or plastic Where applicable components may also contain traces of chemicals found by the California Health and Welfare Agency and possibly other entities to cause cancer and or birth defects or other reproductive harm DO NOT PLACE SOLDER ELECTRICAL ELECTRONIC OR PLASTIC COMPONENTS IN YOUR MOUTH FOR ANY REASON WHAT SO EVER Avoid prolonged unprote...

Page 3: ...ssignments are flipped horizontally Power Supply Cable Pin Assignments 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 24 25 27 26 21 22 23 No Function No Function 1 16V 15 16V 2 16V 16 16V GND 3 FRAME GND 17 12V GND 4 16V 18 12V GND 5 16V 19 48V 6 16V GND 20 PW CAUTION 7 12V GND 21 16V GND 8 REMOTE 22 12V 9 16V 23 12V 10 16V 24 48V GND 11 16V GND 25 12V 12 12V GND 26 12V 13 REMOTE 27 12V 14 16...

Page 4: ... 5A 13 5A 14 0A 1 0A 5000 9 10 14 15 1 2 4 5 22 23 25 26 27 19 パネルレイアウト POWER ON OFF スイッチ OPERATION MONITOR HIGH インジケーター STOP インジケーター THERMAL インジケーター LINE VOLTAGE FAN SPEED スイッチ i DC PARALLEL INPUT Connector o DC OUTPUT Connector 0 EARTH Screw Terminal DC PARALLEL INPUT コネクター DC OUTPUT コネクターアース用ネジ www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 ...

Page 5: ...45 480 186 176 391 寸法図単位 www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 6: ... 3 3 PN 1 2 AC 2 3 PN 2 2 PN 1 2 PN 2 2 CIRCUIT BOARD LAYOUT ユニットレイアウト www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 7: ...ew B 4 0X8 MFZN2BL EG340190 150 Bind Head Tapping Screw B 4 0X8 MFZN2BL EG340190 170 Bind Head Tapping Screw B 4 0X8 MFZN2BL EG340190 180 Bind Head Screw 4 0X6 MFZN2BL EG340340 200 Bind Head Tapping Screw B 4 0X8 MFZN2BL EG340190 270A Bind Head Screw 4 0X6 MFZN2BL EG340340 310 Bind Head Screw A4 0X8 MFZN2BL VP156800 Fig 1 1 Top Cover Time required About 2 minutes 1 1 Remove the eleven 11 screws ma...

Page 8: ...bout 3 minutes each 3 1 Remove the front panel assembly See procedure 2 3 2 PN 1 2 circuit board 3 2 1 Remove the four 4 screws marked 30 The PN 1 2 circuit board can then be removed Fig 2 3 3 PN 2 2 circuit board 3 3 1 Remove the power switch knob Fig 1 3 3 2 Remove the two 2 screws marked 40A The PN 2 2 circuit board can then be removed Fig 2 4 Side Panel L Time required About 4 minutes 4 1 Remo...

Page 9: ...ight 8 screws marked 150 and the two 2 screws marked 200B The side panel R can then be removed with the mount support panel Fig 1 7 DC Unit DC circuit board Time required About 9 minutes 7 1 Remove the top cover See procedure 1 7 2 Remove the side panel R See procedure 6 7 3 Remove the three 3 screws marked 45 The DC unit can then be removed Fig 3 7 4 Remove the five 5 screws marked 40B the fourte...

Page 10: ...s marked 200C and the three 3 screws marked 310 Fig 1 8 3 AC cable is removed from the AC 1 3 circuit board K101 and K102 The rear assembly can then be removed Fig 5 9 AC 1 3 Circuit Board Time required About 5 minutes 9 1 Remove the top cover See procedure 1 9 2 Remove the rear assembly See procedure 8 9 3 Remove the six 6 screws marked 70 The AC 1 3 circuit board can then be removed Fig 5 10 AC ...

Page 11: ...d Tapping Screw B 4 0X10 MFZN2BL EP600240 320 Bind Head Tapping Screw B 3 0X6 MFZN2BL EP600230 Fig 5 230 Bind Head Tapping Screw B 4 0X12 MFZN2BL VR138400 Fig 6 図6 バインドBタイトバインドBタイトバインドBタイト図5 バインドBタイト www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu...

Page 12: ...2B 9 2A 8 2Y 2D 10 9 8 7 6 5 4 3 2 1 D6 D C Q OE D C Q OE D C Q OE D C Q OE D C Q OE D C Q OE D C Q OE D C Q OE D7 D8 GND D5 D4 D3 D2 D1 Output Control Q6 Q7 Q8 Clock Q5 Q4 Q3 Q2 Q1 Vcc 11 12 13 14 15 16 17 18 19 20 10 9 8 7 6 5 4 3 2 1 D5 D6 D7 GND D4 D3 D2 D1 D0 OE Q5 Q6 Q7 LE Q4 Q3 Q2 Q1 Q0 Vcc 11 12 13 14 15 16 17 18 19 20 EN C1 1D 1 11 2 3 19 18 4 17 5 16 6 15 7 14 8 13 9 12 1 2 3 4 5 6 7 IN ...

Page 13: ...etails of circuit board component parts AC 1 3 2 3 3 3 Circuit Board X2605B0 13 14 DC Circuit Board X2607B0 15 16 PN 1 2 2 2 Circuit Board X2606B0 17 18 注シートの部品詳細はパーツリストをご参照ください Component side AC 2 3 Circuit Board AC 3 3 Circuit Board Component side 部品側 Component side 部品側 2NAP V994990 2 1 シート基板図部品側 www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 ...

Page 14: ... transformer 16V AC 1 3 Circuit Board AC 2 3 Circuit Board AC 3 3 Circuit Board Pattern side パターン側 Pattern side パターン側 2NAP V994990 3 1 www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 15: ...PN 1 2 CN305 to AC 2 3 K504 to AC 3 3 K508 to Power transformer 16V to AC 2 3 K503 to AC 3 3 K507 to DC OUTPUT www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 16: ... assembly WC414100 Connector assembly WC414200 www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 17: ...C 1 3 CN112 to DC CN206 to AC 3 3 CN502 to DC CN209 to AC 1 3 CN109 to AC 1 3 CN107 to Power transformer INDI to FAN PN 1 2 Circuit Board PN 2 2 Circuit Board 2NAP V995010 2 2 Component side 部品側 Component side 部品側 www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http...

Page 18: ...ターン側 Pattern side パターン側 2NAP V995010 2 2 www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 19: ...Short pin Connect to the DC OUTPUT Fig 1 Connector female VP012200 Solder terminal side 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 Voltage measurement connector measurement points connect to DC PARALLEL INPUT Fig 2 Solder terminal side 16V 16VGND 16V 48VGND 48V 12VGND 12V Connector male VP012100 1 16V 6 16VGND 9 16V 18 12VGND 19 48V 24 48VGND 25 12V www xiaoyu163 com Q...

Page 20: ...rement connector across 12V and 12VGND 2 48 volt line Check that approximately 49 volts is supplied from the voltage measurement connector across 48V and 48VGND 3 16 volt line Check that approximately 17 volts is supplied from the voltage measurement connector across 16V and 16VGND 4 16 volt line Check that approximately 17 volts is supplied from the voltage measurement connector across 16V and 16...

Page 21: ...own about 8 2 seconds after power is turned on but that the 1 CAUTION LED 12 and POWER LED remain lit up After making the above checks reinsert the connectors that were removed in each item to make the above checks 3 1 6 Check operation of FAN STOP detector circuit Clamp the fan so that it does not rotate Then check that the NORMAL LED and STOP LED red light up about 4 2 seconds after power is tur...

Page 22: ...13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 電圧測定用コネクタ測定ポイント DC PARALLEL INPUTに接続します図2 ハンダ端子面側 16V 16VGND 16V 48VGND 48V 12VGND 12V コネクタオス VP012100 1 16V 6 16VGND 9 16V 18 12VGND 19 48V 24 48VGND 25 12V 検査 1 準備 AC 電源にスライダックを使用する場合には AC 波形が歪んでいないことを確認してください www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 8924982...

Page 23: ...V と 48VGND 間が約 49V であることを確認します 3 16V 系統電圧測定用コネクタの 16V と 16VGND 間が約 17V であることを確認します 3 16V 系統電圧測定用コネクタの 16V と 16VGND 間が約 17V であることを確認します 3 1 4 16V 検出回路動作確認 1 16V 系統の一次線 AC 1 3 シートの CN101 とCN102 を外した状態で電源を投入すると投入後 4 2 秒後に電圧表示 LED ４つのうち 16 16 は CAUTION LED が点灯 12 48 は NORMAL LED が点灯しさらに投入後 8 2 秒後にシャットダウンしますが 16 16 の CAUTION LED 2 個と POWER LED は点灯のままであることを確認します 2 AC 3 3 シート CN502 を外した状態で電源を投...

Page 24: ...1 個 12 と POWER LED は点灯のままであることを確認します確認実施後は各項目毎に外したコネクタを挿入してください 3 1 6 FAN STOP 検出回路動作確認 FAN が回転しないように固定し電源を投入すると 4 2 秒後に NORMAL LED と STOP LED 赤が点灯することを確認します確認は左右 2 個ある FAN を個別に行なってください確認終了後は FAN の固定をはずしてください POWER OPERATION MONITOR NORMAL CAUTION 16 12 48 STOP THERMAL FAN SPEED AUTO HIGH HIGH 16 FAN 緑色LED 緑色LED 赤色LED 図 3 LED及びパネル周辺部品名称 www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13...

Page 25: ... Q South east Asia model T Taiwan model U U S A model V General export model 110V W General export model 220V N X General export model Y Export model A Australian model B British model C Canadian model D German model E European model F French model H North European model I Indonesian model J Japanese model K Korean model POWER SUPPLY 印の部品は安全を維持するために重要な部品です交換する場合は安全のために必ず指定の部品をご使用ください部品価格ランクは ...

Page 26: ... 170 160 170 180 180 280 290 290 170 210 220 230 230 240 260 270 270 270 270 270 Sub chassis assembly サブシャーシAss y See page 6 Bottom assembly See page 8 ボトムAss y 総組立 www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 27: ...290 Rear view Top view Front view Right side view Power cord Rear assembly See page 11 リアAss y DC unit See page 10 DCユニット www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 28: ...d Screw 4 0X6 MFZN2BL 4 01 190 Rear Assembly J WA18410 190 Rear Assembly U V WA18420 190 Rear Assembly H W K WA18430 190 Rear Assembly B WA29550 190 Rear Assembly A WB28890 200 Bind Head Tapping Screw B 4 0X8 MFZN2BL 7 01 210 Bushing 2 01 220 Bind Head Screw 3 0X8 MFZN2BL 2 01 230 Insulation Sheet 2 240 Plate V912950 250 Bind Head Screw SP 4 0X12 MFZN2BL 01 260 Top Cover 270 Bind Head Screw 4 0X6 ...

Page 29: ...320 Cord Strap CS 180 V3662800 部品名コードストラップ www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 30: ...0 Top view Rear view Left side view Left side view サブシャーシ Ass y www x i a o y u 1 6 3 c o m QQ 3 7 6 3 1 5 1 5 0 9 9 2 8 9 4 2 9 8 TEL 1 3 9 4 22 9 6 5 1 3 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 31: ... 01 100 Hexagonal Nut 1 4 0 MFZN2BL 8 01 110 Cord Binder CKN 10 02 120 Square Bush SB 1909 01 130 Edge Saddle EDS 2 4 AAX49450 AAX49460 EP600230 VB659000 VL812900 WB029100 WB029000 VR521900 03760280 CB836190 V3079400 WC060100 部品名サブシャーシＡｓｓｙサブシャーシＡｓｓｙサブシャーシＰＮ１２シートＰＮ２２シートバインドＢタイトバインド小ネジＰＳＷノブＤＣファンファンガードバインド小ネジ六角ナット束線止めスクエアブ ...

Page 32: ...60a 1 3 50 140 150 50 180 x6 60b 2 3 2 3 60c 3 3 Front view Top view Top view Right sude view Top view Front view Power supply unit 電源ユニット See page 19 ボトム Ass y www x i a o y u 1 6 3 c o m QQ 3 7 6 3 1 5 1 5 0 9 9 2 8 9 4 2 9 8 TEL 1 3 9 4 22 9 6 5 1 3 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http w...

Page 33: ... Head Tapping Screw B 4 0X8 MFZN2BL 3 01 210 Heat Sink DS WA29410 225 Insulation Sheet BFG 20AD 2 02 230 Bind Head Tapping Screw B 4 0X12 MFZN2BL 2 01 240 Power Supply Unit PCU600 J C UL CE 260 Angle R V909750 2 270 Bind Head Tapping Screw B 4 0X8 MFZN2BL 3 01 280 Bind Head Screw 4 0X6 MFZN2BL 4 01 290 Cord Binder CKN 10 2 02 300 Holder Cord K 103G 2 01 310 Cord Holder CKN 13 320 Bind Head Tapping...

Page 34: ...Screw SP 3 0X12 MFZN2Y 14 01 70 Cord Binder S 126 3 01 80 Bind Head Screw 3 0X8 MFZN2BL 3 01 90 Bind Head Tapping Screw B 3 0X6 MFZN2BL 3 01 VD807400 V9949100 EG330290 WA202500 VB763800 VJ770600 VB659000 EP600230 部品名ＤＣユニットＤＣユニットヒートシンクＤＣ支柱ＤＣシートバインド小ネジ放熱シートＤＣバインド小ネジ束線止めバインド小ネジバインドＢタイト DC ユニット www xiaoyu163 com QQ376315150 9 9 2 8 9...

Page 35: ...r view J Power code リア Ass y www x i a o y u 1 6 3 c o m QQ 3 7 6 3 1 5 1 5 0 9 9 2 8 9 4 2 9 8 TEL 1 3 9 4 22 9 6 5 1 3 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 36: ...UTPUT 17 90 Connector Assembly DC PARA OUT 90a Connector NK 27 31S DC PARALLEL INPUT 19 100 Caution Label Cord J J WA72810 110 Earth Mark 6069 AV 01 V8415700 V9221400 V9221500 WB289000 VP156800 WB028600 WB028700 WB028800 WB028900 VB669000 CB032840 EP600140 WA017900 VN074000 WA017800 VN383300 CA060690 部品名リアＡｓｓｙリアＡｓｓｙリアＡｓｓｙリアＡｓｓｙリアＡｓｓｙリアＡｓｓｙリアパネルリアパネル ...

Page 37: ... SE 01 CN502 Connector Base Post PH 2P SE 01 CN503 Connector Base Post PH 3P SE 01 D101 Diode 11ES4 TA1 01 103 Diode 11ES4 TA1 01 D104 Diode 1SS133 176 HSS104 01 107 Diode 1SS133 176 HSS104 01 DA101 Diode Stack FMB 34M 30 0A 40V DA102 Diode Stack FMB 34M 30 0A 40V DB101 Diode Stack S2VB20 2 0A 200V 03 DB102 Diode Stack S5VB20 3 5A 200V 04 DB103 Diode Stack S2VB20 2 0A 200V 03 DB501 Diode Stack GBP...

Page 38: ...ytic Cap 47 00 50 0V 01 C219 Electrolytic Cap 220 00 50 0V 01 C220 Electrolytic Cap 220 00 50 0V 01 C221 Monolithic Ceramic Cap 1 500 25V Z 01 224 Monolithic Ceramic Cap 1 500 25V Z 01 CN201 Base Post Connector VH 3P TE 01 CN202 Base Post Connector VH 2P TE 01 CN203 Base Post Connector VH 4P TE 01 CN204 Base Post Connector VH 9P TE 01 CN205 Base Post Connector VH 5P TE 01 CN206 Connector Base Post...

Page 39: ...istor 470 0 1 4 J 01 R226 Metal Film Resistor 15 0K 1 4 F 01 R227 Metal Film Resistor 4 7K 1 4 F 01 R228 Carbon Resistor 10 0K 1 4 J 01 R229 Carbon Resistor 100 0K 1 4 J 01 R230 Wire Wound Resistor 0 47 5W K 02 247 Wire Wound Resistor 0 47 5W K 02 R248 Carbon Resistor 10 0K 1 4 J 01 R249 Carbon Resistor 22 0K 1 4 J 01 R250 Carbon Resistor 22 0K 1 4 J 01 R251 Carbon Resistor 1 0K 1 4 J 01 R252 Carb...

Page 40: ...02 Connector Base Post PH 2P TE 01 CN303 Connector Base Post PH 7P TE 01 CN304 Connector Base Post PH 3P TE 01 CN305 Connector Base Post PH 4P TE 01 CN306 Connector Base Post PH 5P TE 01 CN307 Connector Base Post PH 2P TE 01 CN308 Connector Base Post PH 4P TE 01 CN309 Connector Base Post PH 5P TE 01 CN310 Connector Base Post PH 3P TE 01 CN311 Connector Base Post PH 3P TE 01 CN401 Base Post Connect...

Page 41: ...stor 1 0K 1 4 J 01 R314 Carbon Resistor 10 0K 1 4 J 01 R315 Carbon Resistor 1 0K 1 4 J 01 R316 Carbon Resistor 10 0K 1 4 J 01 318 Carbon Resistor 10 0K 1 4 J 01 R319 Carbon Resistor 2 0K 1 4 J 01 R320 Carbon Resistor 100 0K 1 4 J 01 R321 Carbon Resistor 47 0K 1 4 J 01 R322 Carbon Resistor 100 0K 1 4 J 01 R323 Carbon Resistor 47 0K 1 4 J 01 R324 Carbon Resistor 10 0K 1 4 J 01 R325 Carbon Resistor 1...

Page 42: ... Slide Switch SSSB021500 FAN SPEED AUTO HIGH SW401 Push Switch ESB92S23B J U C S POWER ON OFF 02 TA301 Transistor Array AN90B22 02 TA302 Transistor Array AN90B22 02 VR301 Trimmer Potentiometer B 1 0K 3P ZD301 Zener Diode MTZ J 9 1B 9 1V 01 ZD302 Zener Diode MTZ J 22 0B 22 0V 01 Power Transformer A 16V J First lot 2 Power Transformer E 16V J 2 Power Transformer UL CSA A 16V U V First lot 2 Power Tr...

Page 43: ...er Transformer UL CSA A SUB12 U V Power Transformer H B E SUB12 H W B K A Electrolytic Cap 100000 35V 2 Fan 109P0912W4D01 2 AC Cord J 3P 15A J AC Cord U C3P 15A U V AC Cord CE 3P 10A H W K A AC Cord BS 3P 10A B Connector NK 27 32S DC OUTPUT 17 Connector NK 27 31S DC PARALLEL INPUT 19 X3652A00 X3656A00 X3659A00 X3654A00 X3657A00 X3660A00 WA218600 WB029100 WB028600 WB028700 WB028800 WB028900 VN07400...

Page 44: ...DISASSEMBLY PROCEDURE 7 EXHIBIT 10 12 OUTSIDE DRAWING 15 BLOCK DIAGRAM 16 ブロック図解析修理フローチャート未再現試験項目分解手順付表目次 www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 45: ... 力 Filter block PFC block PCU control block 12 0V D D block 12 0Ｖ D Dブロック 12 0V D D block 12 0Ｖ D Dブロック 12 0V D D block 12 0Ｖ D Dブロック 12 0V D D block 12 0Ｖ D Dブロック 12 0V D D block 48 0Ｖ D Dブロック 48 0V D D block ブロック図 www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 ht...

Page 46: ... CELL 1 5 Replace PCU CONT substrate Replace the failed CELL Appearance check for any falling damages dints or fracture trace of burnout corrosion resulted from flooding etc When a defect is not discovered it is non reappeared examination item enforcement Page 5 Perform non reproducible failure tests Page 5 OK FLOWCHART FOR DIAGNOSIS AND REPAIR www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 1...

Page 47: ...び焼損痕水害による腐食等修理時にその部屋のブレーカがトリップ 48 0V 出力せず 12 0V CELL1 5 のパラ運転解除全出力せず PCU ＣＯＮＴ基板交換不具合が発生しているCELLを交換未再現試験項目を実施 P6 取り外し方は分解手順 7ページを参照してください OK www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 48: ... Aging examination conditions are carried out on the conditions taken into consideration according to the fault generating situation NOTE 1 Voltage check shall be performed at the specified point with PM 5000 main body connected Adjustment on 48 0V CELL has been performed already Correct it only if any deviation was found It attaches in a main part PW5000 OK OK OK Adjustment on 12 0V Readjustment ...

Page 49: ...正常に動作する事 Power On Off SW On Off動作を行い信号送出が正常である事の確認オシロスコープにより出力電圧波形を観測しながら振動加え波形変動を確認外観確認エージング試験条件は不具合発生状況により考慮した条件で実施 12 0Vの調整不具合CELLを交換した場合は再調整が必要になりますジャンパーコネクタを外したままで交換した CELLが11 13Vの範囲の出力である事を確認しますジャンパーコネクタを取付けショートバーを取付けます CELL 2 5の半固定ボリュームはMAX 右回し切りとし CELL 1の半固定ボリュームを調整します www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 ...

Page 50: ... side view Right side view Photo 1 写真1 Photo 2 写真2 2 Top Cover Time required About 4 minutes 2 1 Remove the twenty three 23 screws marked B The top cover can then be removed Photo 2 In case you attach a top panel please check being attached as shown in Fig 1 by PCU CONT board fixed metallic ornaments Fig 1 PCU CONT基板固定金具 PCU CONT board fixed metallic ornaments トップカバー Top cover PCU CONT Fig 1 図1 分解...

Page 51: ...PU CONT Circuit Board Time required About 4 minutes 3 1 Remove the top cover See procedure 2 3 2 Power is applied perpendicularly and a CPU CONT circuit board is removed Photo 3 4 CELL 1 5 Time required About 6 minutes each 4 1 Remove the short bar See procedure 1 4 2 Remove the top cover See procedure 2 4 3 The screw of C corresponding to each is removed and CELL 1 5 is removed Photo 4 5 CELL 6 T...

Page 52: ... minutes 6 1 Remove the short bar See procedure 1 6 2 Remove the top cover See procedure 2 6 3 Remove the seven 7 screws marked E Then remove the power supply unit along with the bottom cover Photo 5 6 4 Remove the two 2 screws marked F Photo 6 6 5 Remove the two 2 screws marked G The PF600 can then be removed Photo 5 www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 ...

Page 53: ... 1 Remove the short bar DISASSEMBLY PROCEDURE See procedure 1 2 Remove the top cover DISASSEMBLY PROCEDURE See procedure 2 3 Remove CELL 1 through 6 DISASSEMBLY PROCEDURE See procedure 4 5 Make sure each CELL is re mounted into the original slot 4 After removing all CELLs eight jumper connectors are removed 5 Re mount the cells Reverse the procedures in item 3 above 6 Return the output voltage adj...

Page 54: ... pin arrangement Overcurrent protection min Overvoltage protection Remote sensing Remote On Off Overheat protection Pin number 1 2 3 4 5 6 7 8 Name 5V STB SG RMT2 RMT3 RMT4 RMT1 ALARM AC POW FAIL Connector on power unit part name CN2 XH series S8B XH A JST Mfg Co Ltd Function STANDBY power output 5V DD cell module Remote control terminal 2 option DD cell module Remote control terminal 3 option DD ...

Page 55: ...整ボリュームをセンターに戻します CELL１ CELL５不具合CELLを交換した後の再調整方法ジャンパーコネクターを外したままで交換したCELLが11 13Vの範囲の出力であることを確認します付表1の逆の手順でジャンパーコネクタを取り付けて最後にショートバーを取り付けます CELL 2 5の半固定ボリュームはMAX 右回し切りとし CELL 1の半固定ボリュームで調整可能です付表2 www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu16...

Page 56: ...タピン配置過電流保護 min 過電圧保護リモートセンシングリモートON OFF 過熱保護ピン番号 1 2 3 4 5 6 7 8 名称 5V STB SG RMT2 RMT3 RMT4 RMT1 ALARM AC POW FAIL 電源側コネクタ品名 CN2 XHシリーズ S8B XH A 日本圧着端子株式会社機能 STANDBY 電源出力 5V DDセルモジュールリモートコントロール端子2 オプション DDセルモジュールリモートコントロール端子3 オプション DDセルモジュールリモートコントロール端子4 オプション DDセルモジュールリモートコントロール端子1 オプション ALARM 信号 AC パワーフェイル信号オプション 55A 13 3 16 8V 有り無し有り 2 8A 52 9 60V 0 1A 無し ...

Page 57: ... S V ADJ OUTPUT PCU600 00242 Y ＯＵＴＰＵＴ１２Ｖ１４Ａ４８Ｖ１ＡＩＮＰＵＴ１００２４０Ｖ５０６０Ｈｚ４２Ａ POWER SUPPLY ＩＮＰＵＴ１００１２０Ｖ５０６０Ｈｚ４ＡＯＵＴＰＵＴ１２Ｖ１４Ａ４８Ｖ１Ａ 3 1 PN3 6 5 P0 5 ２８０ P１２６７ P０５ 6 5 P0 5 ２６７ P０５ 4 M4 Mounting surface A Depth 4 5mm max ３４ P０５１４８ P１１５５ P０５６４ P１３３ P０５ Mounting surface A 取付面Ａ Mounting surface B 取付面B 4 M4 Mounting surface B Depth 4 5mm max 運転表示用ＬＥＤ V ADJ volume 出力電圧調整用ボリューム CN1 remot...

Page 58: ...DSA DF11 8DS 2DSA 470u 10 470u 25 1u 50 10 150k 0 1u 50 1k 0 1u 50 10k 10k 0 01u 630 IMSA 9210B 1 02 GF DF3 2S 2DSA 50 DF3 10S 2DSA 50 DF3 10S 2DSA 50 DF3 10S 2DSA 50 DF3 10S 2DSA 50 DF3 10S 2DSA 50 DF3 10S 2DSA 50 DF3 2S 2DSA 50 DF3 2S 2DSA 50 DF3 2S 2DSA 50 DF3 2S 2DSA 50 DF3 2S 2DSA 50 IMSA 9210B 1 02 GF IMSA 9210B 1 02 GF IMSA 9210B 1 02 GF IMSA 9210B 1 02 GF IMSA 9210B 1 02 GF IMSA 9210B 1 02...

Page 59: ...ts AC 1 3 002 4 AC 2 3 003 5 AC 3 3 003 5 DC 6 PN 1 2 002 003 7 8 PN 2 2 002 7 ブロックダイアグラムコネクター回路図回路図目次注シートの部品詳細はパーツリストをご参照ください www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 60: ...8pin CN110 4pin CN112 3pin CN113 9pin CN114 2pin CN115 10pin CN116 3pin CN111 6pin CN210 2pin CN203 4pin CN209 5pin CN206 4pin CN503 3pin CN502 2pin CN303 7pin CN301 3pin CN302 2pin CN307 2pin CN306 5pin CN305 4pin CN304 3pin CN308 4pin CN309 5pin CN310 3pin CN311 3pin FAN FAN CN401 3pin POWER SW CN103 4pin CN106 5pin CN105 4pin CN108 2pin CN109 7pin CN104 3pin CN107 2pin CN102 3pin w w w x i a o ...

Page 61: ...lar Capacitor マイラーコンデンサーマ Power SW 12V Power SW 12VG Power SW 48V Power SW 48VG 48V output 12V output SI 3122N X3591A00 REGULATOR 12V 1 GND 2 Vo 3 Vin 1 2 3 Components having special characteristics are marked and must be replaced with parts having specifications equal to those originally installed TO SERVICE PERSONNEL Critical Components Information FMB 34M V9261100 DIODE STACK 3 2 1 1 OUTPUT 2 ...

Page 62: ...203 to Power transformer 16V to DC CN201 to DC CN203 to AC 2 3 CN501 to PN 1 2 CN307 GBPC3504 VP591700 DIODE STACK to Power transformer 16V w w w x i a o y u 1 6 3 c o m Q Q 3 7 6 3 1 5 1 5 0 9 9 2 8 9 4 2 9 8 T E L 1 3 9 4 2 2 9 6 5 1 3 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 co...

Page 63: ...膜抵抗 F Flame Proof C Resistor 不燃化カボン抵抗フ Wire Wound Resistor セメント抵抗セメント5W 1SS244 is used for the diode without an article number 品番の無いダイオードは 1SS244 を使用します OP AMP OP AMP OP AMP OP AMP Metal Oxide Film Resistor 酸化金属被膜抵抗酸金1W 16V OUTPUT 16V OUTPUT 16V OUTPUT 16V OUTPUT 16V OUTPUT 16V OUTPUT FMB 34M V9261000 DIODE STACK 3 2 1 1 OUTPUT 2 COMMON 3 INPUT w w w x i a o y u 1 6 3 c o m Q Q 3 7 6 3 1 5 1 5...

Page 64: ...0500 2 1 3 3 OUTPUT 2 INPUT 1 GND NJM78M05FA XJ604A00 REGULATOR 5V 1 2 3 1 OUTPUT 2 COMMON 3 INPUT Components having special characteristics are marked and must be replaced with parts having specifications equal to those originally installed TO SERVICE PERSONNEL Critical Components Information D2SBA20 VP344100 DIODE STACK w w w x i a o y u 1 6 3 c o m Q Q 3 7 6 3 1 5 1 5 0 9 9 2 8 9 4 2 9 8 T E L ...

Page 65: ... AND AND INVERTER INVERTER INVERTER AND AND AND INVERTER REGULATOR 5V LATCH LATCH AND COMPARATOR COMPARATOR AND INVERTER INVERTER ANALOG SWITCH INVERTER INVERTER NJM78M05FA XJ604A00 REGULATOR 5V 1 2 3 1 OUTPUT 2 COMMON 3 INPUT 12V OUTPUT 48V OUTPUT 16VTr ALARM 16VTr ALARM 16V OUTPUT ALARM 16V OUTPUT ALARM Metal Film Resistor 金属被膜抵抗 F w w w x i a o y u 1 6 3 c o m Q Q 3 7 6 3 1 5 1 5 0 9 9 2 8 9 4 ...

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