6-5
1
2
3
4
5
6
7
8
9
10
TR
OUBL
ESHOO
T
ING
OTHER TROUBLES
ENGINE SPEED IS UNEVEN
THE BATTERY IS NOT CHARGED
No.
Checking steps
Possible remedy
1
Check the fuel level.
Add the fuel if it is insufficient.
2
Check if fuel has deteriorated.
Replace the fuel.
3
Check the spark plugs for dirt and check the spark plug
gap.
Clean, adjust, or replace the spark
plugs.
4
Check if there is air suction from the throttle body assembly
joint, gasket, or throttle shaft.
• Tighten the throttle body assembly
nuts securely.
• Replace the throttle body assembly
joint or gasket with a new one.
5
Check if the main passages, such as the throttle body
assembly, are clogged.
Clean the parts.
6
Check the valve clearance.
(Refer to “ADJUSTING THE VALVE CLEARANCE” on
page 2-9)
Adjust the valve clearance.
7
Check the valve face and valve seat for wear.
(Refer to “VALVES” on page 3-27)
Resurface or replace the valve face and
valve seat.
8
Check if there is seizure, wear, or damage on the piston,
piston ring, or cylinder.
(Refer to “PISTONS, CAMSHAFT, CRANKCASE, AND
CRANKSHAFT” on page 3-38)
Rebore or replace the piston, piston ring
or cylinder.
No.
Checking steps
Possible remedy
1
Check the fuses.
(Refer to “CHECKING THE FUSES” on page 5-27)
Replace the fuse(s).
2
Check the battery.
• Clean the battery terminals.
• Recharge or replace the battery.
3
Check the stator coil.
(Refer to “CHECKING THE STATOR COIL ASSEMBLY” on
page 5-34)
Replace the stator coil assembly.
4
Check the rectifier/regulator.
(Refer to “CHECKING THE RECTIFIER/REGULATOR” on
page 5-35)
Replace the rectifier/regulator.
5
Check the entire charging system’s wiring.
(Refer to “CIRCUIT DIAGRAM” on page 5-1)
Properly connect or repair the charging
system’s wiring.
6
The charging system circuit is OK.
—
Summary of Contents for MX-800
Page 2: ...7UD F8197 E0_Cover indd 2 2016 12 13 11 23 58 ...
Page 8: ...MEMO ...
Page 24: ...SPECIAL TOOLS AND TESTERS 1 12 1 2 3 4 5 6 7 8 9 10 GENERAL INFORMATION MEMO ...
Page 101: ...4 5 1 2 3 4 5 6 7 8 9 10 FUEL FUEL PUMPS sure fuel pump joint until a distinct click is heard ...
Page 172: ...7 14 1 2 3 4 5 6 7 8 9 10 SPECIFICATIONS WIRE ROUTING DIAGRAM ...
Page 174: ...7 16 1 2 3 4 5 6 7 8 9 10 SPECIFICATIONS WIRE ROUTING DIAGRAM LEFT SIDE VIEW ...
Page 176: ...7 18 1 2 3 4 5 6 7 8 9 10 SPECIFICATIONS WIRE ROUTING DIAGRAM RIGHT SIDE VIEW ...
Page 180: ...7 22 1 2 3 4 5 6 7 8 9 10 SPECIFICATIONS WIRE ROUTING DIAGRAM REAR SIDE VIEW ...
Page 183: ...7 25 1 2 3 4 5 6 7 8 9 10 SPECIFICATIONS WIRE ROUTING DIAGRAM MEMO ...
Page 186: ...MEMO ...
Page 187: ...7UD F8197 E0_Cover indd 2 2016 12 13 11 23 58 ...