Yamaha MTN690-U 2019 Owner'S Manual Download | Manualshive

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Table of contents

Replacing the headlight bulb.........6-31
Replacing an auxiliary light bulb....6-32
Brake/tail light ...............................6-33
Replacing a turn signal light

bulb ............................................6-33

Replacing the license plate light

bulb ............................................6-34

Supporting the motorcycle............6-35
Troubleshooting ............................6-35
Troubleshooting charts .................6-36

Motorcycle care and storage

..........7-1

Matte color caution .........................7-1
Care .................................................7-1
Storage ............................................7-3

Specifications

....................................8-1

Consumer information

.....................9-1

Identification numbers.....................9-1
Diagnostic connector ......................9-2
Vehicle data recording ....................9-2

Index

................................................10-1

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Summary of Contents for MTN690-U 2019

Page 1: ...OWNER S MANUAL Read this manual carefully before operating this vehicle MTN690 A MTN690 U B7S F8199 30...

Page 2: ...re operating this vehicle This manual should stay with this vehicle if it is sold EAU46091 EAU46091 EAU46091 Baca buku panduan dengan teliti sebelum mengendalikan motosikal ini Buku panduan diberi ber...

Page 3: ...and others from trouble and injury In addition the many tips given in this manual will help keep your motorcycle in the best possible condition If you have any further questions do not hesitate to con...

Page 4: ...used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided...

Page 5: ...MTN690 A MTN690 U OWNER S MANUAL 2018 by Yamaha Motor Co Ltd 1st edition November 2017 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Co Ltd is...

Page 6: ...it 6 2 Periodic maintenance charts 6 3 Periodic maintenance chart for the emission control system 6 3 General maintenance and lubrication chart 6 4 Checking the spark plugs 6 8 Canister 6 9 Engine oil...

Page 7: ...ulb 6 33 Replacing the license plate light bulb 6 34 Supporting the motorcycle 6 35 Troubleshooting 6 35 Troubleshooting charts 6 36 Motorcycle care and storage 7 1 Matte color caution 7 1 Care 7 1 St...

Page 8: ...aining courses nearest you Safe Riding Perform the pre operation checks each time you use the vehicle to make sure it is in safe operating condition Failure to inspect or maintain the vehi cle properl...

Page 9: ...rests during operation to main tain control of the motorcycle t The passenger should always hold onto the operator the seat strap or grab bar if equipped with both hands and keep both feet on the pass...

Page 10: ...stribu tion of the motorcycle is changed To avoid the possibility of an accident use extreme caution when adding cargo or accessories to your motorcycle Use extra care when riding a motorcycle that ha...

Page 11: ...to your vehicle that change any of the vehicle s design or operation characteristics can put you and others at greater risk of serious injury or death You are responsible for injuries related to chan...

Page 12: ...nd replacing your tires Transporting the Motorcycle Be sure to observe following instruc tions before transporting the motorcy cle in another vehicle t Remove all loose items from the motorcycle t Che...

Page 13: ...ol kit page 6 2 3 Storage compartment page 3 22 4 Rebound damping force adjuster page 3 23 5 Shift pedal page 3 14 6 Engine oil filler cap page 6 9 7 Engine oil drain bolt page 6 9 8 Engine oil level...

Page 14: ...EAU10421 Right view 3 5 2 1 6 7 4 1 Fuses page 6 29 2 Battery page 6 28 3 Spring preload adjuster page 3 23 4 Fuel tank cap page 3 16 5 Headlight page 6 31 6 Brake pedal page 3 14 7 Rear brake fluid r...

Page 15: ...8 1 Clutch lever page 3 13 2 Left handlebar switches page 3 12 3 Multi function meter unit page 3 6 4 Main switch steering lock page 3 2 5 Front brake fluid reservoir page 6 20 6 Right handlebar swit...

Page 16: ...ONTACT YOUR DEALER IMMEDIATELY IF IT IS LOST If the code re reg istering key is lost registering new codes in the standard keys is impossible The standard keys can still be used to start the vehicle h...

Page 17: ...ow keep it in a safe place and only use it for code re registering EAU36872 ON All electrical circuits are supplied with power The meter lighting taillight li cense plate light and auxiliary lights co...

Page 18: ...will not lock try turning the handlebars back to the right slight ly To unlock the steering From the LOCK position push the key in and turn it to OFF EAU59680 Parking The hazard lights and turn signa...

Page 19: ...f the warning light comes on when the engine is running stop the en gine immediately and check oil level If the oil level is below the minimum level add sufficient oil of the recom mended type to rais...

Page 20: ...s turned to ON or if the warning light remains on have a Yamaha dealer check the vehicle EAU69891 ABS warning light In normal operation this warning light comes on when the key is turned to ON and goe...

Page 21: ...ern have a Yamaha dealer check the vehicle TIP If the immobilizer system indicator light flashes in the pattern slowly 5 times then quickly 2 times this could be caused by transponder interference If...

Page 22: ...n displaying the clock the key must be turned to ON before you can use the left and right set buttons to adjust the multi function meter t For the UK To switch between ki lometers and miles press the...

Page 23: ...cates the amount of fuel in the fuel tank The segments of the fuel meter disappear from F full towards E empty as the fuel level decreases When the last segment of the fuel meter starts flashing refue...

Page 24: ...ripmFtFrs TRIP 1 and TRIP 2 in stantanFPus fuFM DPnsumption km L or L 100 km BWFrBHF fuFM DPnsump tion AVE_ _ _ km L or AVE_ _ _ L 100 km DooMant tFmpFraturF _ _ C and air tFNpFSBturF Air_ _ C in thF...

Page 25: ...tch the display in the following order 53 1 F o km L or L 100 km o AVE_ _ _ km L or AVE_ _ _ L 100 km o _ _ C o Air_ _ o ODO o 53 1 1 o 53 1 2 o 53 1 F For the UK 53 1 F o km L L 100 km or M1G o AVE_...

Page 26: ...MPG for the UK The average distance that can be trav eled on 1 0 Imp gal of fuel is shown To switch the average fuel consump tion settings push and hold the left set button until the display changes...

Page 27: ...llows you to adjust the brightness level of the multi function meter unit To adjust the brightness 1 Turn the key to OFF 2 Push and hold the left set button 3 Turn the key to ON and continue pushing t...

Page 28: ...ine Set this switch to to stop the en gine in case of an emergency such as when the vehicle overturns or when the throttle cable is stuck EAU12735 Hazard switch With the key in the ON or posi tion use...

Page 29: ...ard the throttle grip The brake lever is equipped with a brake lever position adjusting dial To adjust the distance between the brake lever and the throttle grip slightly pull the brake lever away fro...

Page 30: ...is monitored by an ECU which will revert the system to conven tional braking if a malfunction occurs TIP t The ABS performs a self diagno sis test each time the vehicle first starts off after the key...

Page 31: ...fuel Leaking fuel is a fire hazard EAU13222 Fuel Make sure there is sufficient gasoline in the tank WARNING EWA10882 Gasoline and gasoline vapors are extremely flammable To avoid fires and explosions...

Page 32: ...11401 Use only unleaded gasoline The use of leaded gasoline will cause severe damage to internal engine parts such as the valves and piston rings as well as to the exhaust system TIP t This mark ident...

Page 33: ...871 Fuel tank overflow hose TIP See page 6 9 for breather hose infor mation Before operating the motorcycle t Check the fuel tank overflow hose connection t Check the fuel tank overflow hose for crack...

Page 34: ...likely to touch the hot exhaust system t Make sure that the exhaust sys tem has cooled down before doing any maintenance work t Do not allow the engine to idle more than a few minutes Long idling can...

Page 35: ...seat 2 Remove the bolts with the hexa gon wrench 3 Lift the seat rearward and up to re move it To install the rider seat 1 Fit the slot in the seat onto the pro jection on the frame cross mem ber as...

Page 36: ...through the buckle on the helmet strap 4 Hook the cable loops over the screwdriver install the screw driver by first inserting the screw driver into the holder with the mark and then slide the screw...

Page 37: ...ble over the hook on the bottom of the passenger seat 4 Install the passenger seat EAU83880 Storage compartment The storage compartment is located as shown When storing documents wrap them in a plasti...

Page 38: ...sition in dicator on the shock absorber t Use the special wrench and the extension bar included in the own er s tool kit to make the adjust ment Rebound damping force To increase the rebound damping f...

Page 39: ...or attempt to open the cylinder assembly t Do not subject the shock ab sorber assembly to an open flame or other high heat source This may cause the unit to ex plode due to excessive gas pressure t Do...

Page 40: ...foot while holding the vehicle upright TIP The built in sidestand switch is part of the ignition circuit cut off system which cuts the ignition in certain situa tions See the following section for an...

Page 41: ...prevents in gear engine starts unless the clutch lever is pulled and the sidestand is up Also it will stop the running engine should the sidestand be lowered while the trans mission is in gear Period...

Page 42: ...e stall After the engine has stalled 10 Move the sidestand up 11 Pull the clutch lever 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden YES NO YES NO YES NO...

Page 43: ...following points E G A P S K C E H C M E T I Fuel t Check fuel level in fuel tank t Refuel if necessary t Check fuel line for leakage t Check fuel tank overflow hose for obstructions cracks or damage...

Page 44: ...aler adjust throttle grip free play and lubricate ca ble and grip housing 6 14 6 24 Control cables t Make sure that operation is smooth t Lubricate if necessary 6 24 Drive chain t Check chain slack t...

Page 45: ...s are properly tightened t Tighten if necessary Instruments lights signals and switches t Check operation t Correct if necessary Sidestand switch t Check operation of ignition circuit cut off system t...

Page 46: ...when pushing the start switch t an engine auto stop system The engine stops automatically if left idling for 20 minutes If the engine stops simply push the start switch to restart the engine EAU83331...

Page 47: ...you control the amount of engine power available for starting off accelerating climbing hills etc The gear positions are shown in the il lustration TIP To shift the transmission into the neu tral pos...

Page 48: ...the fol lowing material carefully Since the engine is brand new do not put an excessive load on it for the first 1600 km 1000 mi The various parts in the engine wear and polish themselves to the corre...

Page 49: ...12 t Since the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned t Do not park on a slope or on soft ground otherw...

Page 50: ...rn off the engine when performing maintenance unless otherwise specified t A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fire...

Page 51: ...al and the tools provided in the tool kit are intended to assist you in the perfor mance of preventive maintenance and minor repairs However a torque wrench and other tools are necessary to perform ce...

Page 52: ...mission control system NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING ANNUAL CHECK 1000 km 600 mi 10000 km 6000 mi 20000 km 12000 mi 30000 km 18000 mi 40000 km 24000 mi 1 Fuel line t Check fuel hos...

Page 53: ...r e v E e c a l p e R t 3 Air filter case check hose t Clean 4 Clutch t Check operation t Adjust 5 Front brake t Check operation fluid level and for fluid leakage t Replace brake pads if necessary 6...

Page 54: ...n or riding in wet areas 14 Steering bearings t Check bearing assemblies for looseness t Moderately repack with lithium soap based grease 15 Chassis fasteners t Make sure that all nuts bolts and screw...

Page 55: ...ension re lay arm and con necting arm pivoting points t Check operation 25 Engine oil t Change warm engine before draining t Check oil level and vehicle for oil leakage 26 Engine oil filter car tridge...

Page 56: ...brake fluid level t Every two years replace the internal components of the brake master cylinders and calipers and change the brake fluid t Replace the brake hoses every four years and if cracked or d...

Page 57: ...f elec trode erosion and excessive carbon or other deposits it should be replaced Before installing a spark plug the spark plug gap should be measured with a wire thickness gauge and if necessary adju...

Page 58: ...ngine oil and oil filter car tridge The engine oil level should be checked before each ride In addition the oil must be changed and the oil filter car tridge replaced at the intervals speci fied in th...

Page 59: ...t up for several minutes and then turn it off 3 Place an oil pan under the engine to collect the used oil 4 Remove the engine oil filler cap the engine oil drain bolt and its gasket to drain the oil f...

Page 60: ...parts after the engine and exhaust sys tem have cooled down NOTICE ECA11621 t In order to prevent clutch slip page since the engine oil also lubricates the clutch do not mix any chemical additives Do...

Page 61: ...ith distilled water at a 1 1 ratio EAU20097 To check the coolant level Since the coolant level varies with en gine temperature check when the en gine is cold 1 Park the vehicle on a level surface 1 En...

Page 62: ...has been used instead of coolant replace it with cool ant as soon as possible other wise the cooling system will not be protected against frost and corrosion If water has been added to the coolant hav...

Page 63: ...sty areas However the air filter check hose can be easily reached and should be frequently checked and cleaned if necessary To clean the air filter check hose 1 Remove the air filter check hose under...

Page 64: ...place them at the appropriate time with the speci fied tires Tire air pressure The tire air pressure should be checked and if necessary adjusted before each ride WARNING EWA10504 Operation of this veh...

Page 65: ...be left to a Yamaha dealer who has the necessary professional knowl edge and experience to do so t Ride at moderate speeds after changing a tire since the tire surface must first be broken in for it...

Page 66: ...y for approximately 100 km 60 mi after installing a new tire t The tires must be warmed up before a high speed run t Always adjust the tire air pres sure according to the operating conditions EAU21963...

Page 67: ...ase 3 To increase the clutch lever free play turn the clutch lever free play adjusting nut in direction a To decrease the clutch lever free play turn the adjusting nut in di rection b 4 Tighten the lo...

Page 68: ...hould only be serviced by a Yamaha dealer EAU22393 Checking the front and rear brake pads The front and rear brake pads must be checked for wear at the intervals spec ified in the periodic maintenance...

Page 69: ...brake pads as a set EAU40262 Checking the brake fluid level Before riding check that the brake fluid is above the minimum level mark Check the brake fluid level with the top of the reservoir level Re...

Page 70: ...rfaces or plastic parts Always clean up spilled fluid immediately As the brake pads wear it is normal for the brake fluid level to gradually go down A low brake fluid level may indi cate worn brake pa...

Page 71: ...overload the engine as well as other vital parts of the motorcycle and can lead to chain slippage or break age If distance A is more than 58 0 mm 2 28 in the chain can damage the frame swingarm and o...

Page 72: ...herwise it will quickly wear out especially when riding in dusty or wet areas Service the drive chain as follows NOTICE ECA10584 The drive chain must be lubricated after washing the motorcycle riding...

Page 73: ...as soon as possible to prevent unsafe condi tions EWA10712 EAU23115 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride In additi...

Page 74: ...before each ride and the pedal pivots should be lu bricated if necessary Brake pedal Shift pedal EAU23144 Checking and lubricating the brake and clutch levers The operation of the brake and clutch lev...

Page 75: ...have a Yamaha dealer check or repair it Otherwise the sidestand could contact the ground and distract the operator re sulting in a possible loss of control EAUM1653 Lubricating the swingarm piv ots T...

Page 76: ...on the handle bars several times to check if the front fork compresses and re bounds smoothly NOTICE ECA10591 If any damage is found or the front fork does not operate smoothly have a Yamaha dealer c...

Page 77: ...angerous since it contains sul furic acid which causes severe burns Avoid any contact with skin eyes or clothing and al ways shield your eyes when working near batteries In case of contact administer...

Page 78: ...04 2 If the battery will be stored for more than two months check it at least once a month and fully charge it if necessary 3 Fully charge the battery before in stallation NOTICE When install ing the...

Page 79: ...es 4 If the fuse immediately blows again have a Yamaha dealer check the electrical system 1 Ignition fuse 2 Signaling system fuse 3 Headlight fuse 4 Backup fuse 2 for ECU 5 Backup fuse for clock and i...

Page 80: ...adversely affected Thor oughly clean off any dirt and fin gerprints on the headlight bulb using a cloth moistened with al cohol or thinner t Headlight lens Do not affix any type of tinted film or sti...

Page 81: ...Yamaha dealer adjust the headlight beam if necessary EAU83660 Replacing an auxiliary light bulb This model is equipped with two auxil iary lights If an auxiliary light bulb burns out replace it as fo...

Page 82: ...Brake tail light This model is equipped with an LED type brake tail light If the brake tail light does not come on have a Yamaha dealer check it EAU24205 Replacing a turn signal light bulb 1 Remove th...

Page 83: ...ht unit by removing the nuts washers and collars and then remove the license plate light bulb socket to gether with the bulb by pulling it out 2 Remove the burnt out bulb by pulling it out 3 Insert a...

Page 84: ...rting and loss of power The following troubleshooting charts represent quick and easy procedures for checking these vital systems your self However should your motorcycle require any repair take it to...

Page 85: ...r replace the spark plugs Have a Yamaha dealer check the vehicle Operate the electric starter 4 Compression There is compression There is no compression The engine does not start Have a Yamaha dealer...

Page 86: ...pressure to escape When the hiss ing sound has stopped press down on the cap while turning it counterclockwise and then remove the cap TIP If coolant is not available tap water can be temporarily used...

Page 87: ...g 1 Cover the muffler outlet with a plastic bag after the engine has cooled down 2 Make sure that all caps and cov ers as well as all electrical cou plers and connectors including the spark plug caps...

Page 88: ...e dirt with warm water a mild detergent and a soft clean sponge and then rinse thoroughly with clean water Use a toothbrush or bottlebrush for hard to reach areas Stubborn dirt and insects will come o...

Page 89: ...t Never apply oil or wax to any rubber and plastic parts but treat them with a suitable care product t Avoid using abrasive polishing compounds as they will wear away the paint TIP t Consult a Yamaha...

Page 90: ...electrodes while turning the engine over EWA10952 e Remove the spark plug caps from the spark plugs and then install the spark plugs and the spark plug caps 4 Lubricate all control cables and the pivo...

Page 91: ...Cylinder arrangement Inline Number of cylinders 2 cylinder Displacement 689 cm Bore stroke 80 0 68 6 mm 3 15 2 70 in Starting system Electric starter Engine oil Recommended brand SAE viscosity grades...

Page 92: ...e Tubeless Size 120 70 ZR 17M C 58W Manufacturer model MICHELIN PILOT ROAD 4 Manufacturer model BRIDGESTONE BT023F F Rear tire Type Tubeless Size 180 55 ZR 17M C 73W Manufacturer model MICHELIN PILOT...

Page 93: ...Specifications 8 3 8 Bulb wattage Headlight H4 60 0 W 55 0 W Brake tail light LED Front turn signal light 10 0 W Rear turn signal light 10 0 W Auxiliary light 5 0 W License plate light 5 0 W...

Page 94: ...ATION NUMBER ENGINE SERIAL NUMBER MODEL LABEL INFORMATION EAU26401 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the spac...

Page 95: ...d de velopment purposes This data will be uploaded only when a special Yamaha diagnostic tool is attached to the vehi cle such as when maintenance checks or service procedures are performed Although t...

Page 96: ...g 5 3 Fuel tank cap 3 16 Fuel tank overflow hose 3 18 Fuses replacing 6 29 H Handlebar switches 3 12 Hazard switch 3 13 Headlight bulb replacing 6 31 Helmet holding cable 3 21 High beam indicator ligh...

Page 97: ...ubleshooting 6 35 Troubleshooting charts 6 36 Turn signal indicator lights 3 4 Turn signal light bulb replacing 6 33 Turn signal switch 3 13 V Valve clearance 6 15 Vehicle identification number 9 1 W...

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