Yamaha MT 10 Owner'S Manual Download Page 88 | Manualshive

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Periodic maintenance and adjustment

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EAU74130

Adjusting the clutch lever free
play

Measure the clutch lever free play as
shown.

Periodically check the clutch lever free
play and, if necessary, adjust it as fol-
lows.
To increase the clutch lever free play,
turn the clutch lever free play adjusting
bolt at the clutch lever in direction (a).
To decrease the clutch lever free play,
turn the adjusting bolt in direction (b).

TIP

If the specified clutch lever free play
cannot be obtained as described
above, proceed as follows.

1. Fully turn the adjusting bolt at the

clutch lever in direction (a) to loos-
en the clutch cable.

2. Loosen the locknut further down

the clutch cable.

3. To increase the clutch lever free

play, turn the clutch lever free play
adjusting nut in direction (a). To
decrease the clutch lever free play,
turn the adjusting nut in direction
(b).

4. Tighten the locknut.

EAU37914

Checking the brake lever free
play

There should be no free play at the
brake lever end. If there is free play,
have a Yamaha dealer inspect the
brake system.

WARNING

EWA14212

A soft or spongy feeling in the brake
lever can indicate the presence of air
in the hydraulic system. If there is air
in the hydraulic system, have a
Yamaha dealer bleed the system be-
fore operating the vehicle. Air in the
hydraulic system will diminish the
braking performance, which may re-

1. Clutch lever free play

2. Clutch lever free play adjusting bolt

Clutch lever free play:

5.0–10.0 mm (0.20–0.39 in)

1

2

(a)

(b)

1. Locknut

2. Clutch lever free play adjusting nut

(b)

1

2

(a)

1. No brake lever free play

1

BW8-9-20_1.book 21 ページ２０１６年１２月１３日　火曜日　午前１１時１８分

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Summary of Contents for MT 10

Page 1: ...q Read this manual carefully before operating this vehicle OWNER S MANUAL MTN1000DH BW8 28199 200 BW8 9 20_1_Hyoshi indd 1 2016 12 13 11 23 13 ...

Page 2: ...EAU46093 Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold BW8 9 20_1_Hyoshi indd 2 2016 12 13 11 23 13 ...

Page 3: ...jury In addition the many tips given in this manual will help keep your motorcycle in the best possible condition If you have any further questions do not hesitate to contact your Yamaha dealer The Yamaha team wishes you many safe and pleasant rides So remember to put safety first Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most cur ...

Page 4: ...tential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer WARNING...

Page 5: ...MANUAL 2016 by Yamaha Motor Co Ltd 1st edition November 2016 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Co Ltd is expressly prohibited Printed in Japan BW8 9 20_1 book 2 ページ２０１６年１２月１３日火曜日午前１１時１８分 ...

Page 6: ...ing the engine 7 1 Shifting 7 2 Tips for reducing fuel consumption 7 3 Engine break in 7 3 Parking 7 4 Periodic maintenance and adjustment 8 1 Owner s tool kits 8 2 Periodic maintenance chart for the emission control system 8 3 General maintenance and lubrication chart 8 5 Checking the spark plugs 8 9 Canister 8 10 Engine oil and oil filter cartridge 8 10 Coolant 8 13 Air filter element 8 17 Check...

Page 7: ...ses 8 32 Vehicle lights 8 35 Supporting the motorcycle 8 35 Troubleshooting 8 35 Troubleshooting charts 8 37 Motorcycle care and storage 9 1 Matte color caution 9 1 Care 9 1 Storage 9 4 Specifications 10 1 Consumer information 11 1 Identification numbers 11 1 Diagnostic connector 11 2 Vehicle data recording 11 2 Motorcycle noise regulation for Australia 11 3 Index 12 1 BW8 9 20_1 book 2 ページ２０１６年１...

Page 8: ...s on your vehicle They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Yamaha dealer 6 5 3 4 1 2 BW8 9 20_1 book 1 ページ２０１６年１２月１３日火曜日午前１１時１８分 ...

Page 9: ...nd protective clothing 1TP 2118K A1 100kPa 1bar kPa psi 250 36 290 42 290 42 250 36 kPa psi BM6 21668 00 B67 2811P 00 E13 39R 00 9716 41R 04 9613 53R 01 0736 78R 03 5102 Use PREMIUM unleaded gasoline with min 95 octane RON 2S3 2817K 10 STATIONARY NOISE TEST INFORMATION TESTED 95 dB A AT 5750 r min SILENCINGSYSTEM YAMAHA IDENTIFICATION B67 B67 2118G 00 1 4 2 3 6 5 BW8 9 20_1 book 2 ページ２０１６年１２月１３日 ...

Page 10: ...erly increases the possibility of an accident or equipment damage See page 6 1 for a list of pre operation checks This motorcycle is designed to car ry the operator and a passenger The failure of motorists to detect and recognize motorcycles in traf fic is the predominating cause of automobile motorcycle accidents Many accidents have been caused by an automobile driver who did not see the motorcyc...

Page 11: ...result of head in juries The use of a safety helmet is the single most critical factor in the preven tion or reduction of head injuries Always wear an approved helmet Wear a face shield or goggles Wind in your unprotected eyes could contribute to an impairment of vision that could delay seeing a hazard The use of a jacket heavy boots trousers gloves etc is effective in preventing or reducing abras...

Page 12: ...cycle as possible Se curely pack your heaviest items as close to the center of the vehicle as possible and make sure to distrib ute the weight as evenly as possi ble on both sides of the motorcycle to minimize imbalance or instabili ty Shifting weights can create a sud den imbalance Make sure that ac cessories and cargo are securely attached to the motorcycle before riding Check accessory mounts a...

Page 13: ...o improper weight distribution or aerody namic changes If accessories are added to the handlebar or front fork area they must be as lightweight as possible and should be kept to a minimum Bulky or large accessories may seriously affect the stability of the motorcycle due to aerody namic effects Wind may at tempt to lift the motorcycle or the motorcycle may become un stable in cross winds These ac ...

Page 14: ...otorcycle with tie downs or suitable straps that are attached to solid parts of the motorcycle such as the frame or upper front fork triple clamp and not for example to rubber mount ed handlebars or turn signals or parts that could break Choose the location for the straps carefully so the straps will not rub against painted surfaces during transport The suspension should be com pressed somewhat by...

Page 15: ... 2 ERS coupler page 5 33 3 Spring preload adjusting bolt page 5 33 4 Battery page 8 30 5 Spring preload adjusting ring page 5 34 6 Shift pedal page 5 27 7 Engine oil level check window page 8 10 8 Engine oil filter cartridge page 8 10 9 Fuse box page 8 32 BW8 9 20_1 book 1 ページ２０１６年１２月１３日火曜日午前１１時１８分 ...

Page 16: ... 8 32 3 Owner s tool kit page 8 2 4 Fuel tank cap page 5 29 5 ERS coupler page 5 33 6 Spring preload adjusting bolt page 5 33 7 Coolant reservoir page 8 13 8 Engine oil filler cap page 8 10 9 Coolant drain bolt page 8 14 10 Brake pedal page 5 28 11 Rear brake fluid reservoir page 8 23 BW8 9 20_1 book 2 ページ２０１６年１２月１３日火曜日午前１１時１８分 ...

Page 17: ...ge 5 27 2 Left handlebar switches page 5 3 3 Auxiliary DC jack page 5 36 4 Main switch steering lock page 5 2 5 Instrument panel page 5 5 5 8 6 Front brake fluid reservoir page 8 23 7 Right handlebar switches page 5 3 8 Throttle grip page 8 17 9 Brake lever page 5 27 BW8 9 20_1 book 3 ページ２０１６年１２月１３日火曜日午前１１時１８分 ...

Page 18: ...erent control maps which regulate throttle valve opening in relation to the degree of throttle grip op eration thus providing you with a selec tion of modes to fit your preferences and the riding environment TCS The traction control system helps main tain traction when accelerating If sen sors detect that the rear wheel is starting to slip uncontrolled spinning the traction control system assists ...

Page 19: ...as soon as possible 4 Have a Yamaha dealer check the vehicle and turn off the warn ing light QSS The quick shift system allows for full throttle clutch lever less electroni cally assisted upshifts When the switch positioned on the shift lever rod detects motion in the shift lever engine power output is adjusted and drive torque is momentarily cancelled out to allow for the gear change to occur TIP...

Page 20: ...use of the cruise con trol system may result in loss of control which could lead to an accident Do not activate the cruise control system in heavy traffic poor weather conditions or among winding slippery hilly rough or gravel roads When traveling uphill or down hill the cruise control system may not be able to maintain the set cruising speed To prevent accidentally activat ing the cruise control ...

Page 21: ...urn the throttle grip the vehicle will decelerate to the previously set cruising speed Deactivating the cruise control sys tem Perform one of the following operations to cancel the set cruising speed The SET indicator light will go off Turn the throttle grip past the closed position in the deceleration direction Apply the front or rear brake Disengage the clutch Push the power switch to turn off t...

Page 22: ...ith a set cruising speed if the start engine stop switch is set to the position the engine stalls or the sidestand is lowered then the indicator light will go off the SET indicator light will not flash If the cruise control system is automati cally deactivated please stop and con firm that your vehicle is in good operating condition Before using the cruise control system again activate it using th...

Page 23: ...code re registering key is lost regis tering new codes in the stan dard keys is impossible The standard keys can still be used to start the vehicle however if code re registering is required i e if a new standard key is made or all keys are lost the en tire immobilizer system must be replaced Therefore it is highly recommended to use either standard key and keep the code re registering key in a sa...

Page 24: ...re supplied with power the meter lighting taillight li cense plate light and auxiliary light come on and the engine can be start ed The key cannot be removed TIP The headlights come on automatically when the engine is started and stay on until the key is turned to OFF even if the engine stalls EAU10662 OFF All electrical systems are off The key can be removed WARNING EWA10062 Never turn the key to...

Page 25: ...it to OFF EAU74220 Parking The hazard lights can be turned on but all other electrical systems are off The key can be removed The steering must be locked before the key can be turned to NOTICE ECA23640 Using the parking position for an extended length of time may cause the battery to discharge EAU66054 Handlebar switches Left 1 Push 2 Turn 1 2 1 Push 2 Turn 1 2 1 Mode switch MODE 2 Select switch 3...

Page 26: ...o to stop the engine in case of an emergency such as when the vehicle overturns or when the throt tle cable is stuck EAU66010 Hazard switch With the key in the ON or posi tion use this switch to turn on the haz ard lights simultaneous flashing of all turn signal lights The hazard lights are used in case of an emergency or to warn other drivers when your vehicle is stopped where it might be a traff...

Page 27: ...ws Rotate up rotate the wheel upward to scroll up left or increase a setting value Rotate down rotate the wheel down ward to scroll down right or decrease a setting value Short push briefly press the switch in ward to make and confirm selections Long push press the switch inward for one second to reset an information display item or to access and exit the MENU screen TIP See page 5 8 for more info...

Page 28: ... all or if the warning light remains on have a Yamaha dealer check the vehi cle EAU69891 ABS warning light In normal operation this warning light comes on when the key is turned to ON and goes off after traveling at a speed of 10 km h 6 mi h or higher If the ABS warning light does not come on when the key is turned to ON comes on or flashes while riding does not go off after traveling at a speed o...

Page 29: ...ly when the key is turned to ON if the indicator light remains on or if the indicator light flashes in a pattern if a problem is detected in the immobilizer system the immobilizer system indica tor light will flash in a pattern have a Yamaha dealer check the vehicle TIP If the immobilizer system indicator light flashes in the pattern slowly 5 times then quickly 2 times this could be caused by tran...

Page 30: ...ng light comes on if a prob lem is detected in the electronic sus pension or steering damper TIP When the vehicle is turned on this light should come on for a few seconds and then go off If the light does not come on or if the light remains on have a Yamaha dealer check the vehicle EAU79350 Display The display has two different main screen display modes STREET MODE and TRACK MODE Most of the funct...

Page 31: ...s first powered on the tachometer will sweep across the r min range and then return to zero TIP In TRACK MODE the tachometer starts at 5000 r min In STREET MODE the tachome ter can be color adjusted and has a revolution peak hold indicator which can be turned on or off NOTICE ECA10032 Do not operate the engine in the ta chometer red zone 1 QS indicator 2 Speedometer 3 Clock 4 Revolution peak hold ...

Page 32: ...ion TIP ODO will lock at 999999 TRIP 1 and TRIP 2 will reset and continue counting after 9999 9 has been reached When the fuel tank reserve level has been reached F TRIP ap pears automatically and begins re cording distance traveled from that point After refueling and traveling some distance F TRIP will automatically disappear See Unit on page 5 19 to change the fuel consumption units set the cloc...

Page 33: ...high light the item you want to adjust 2 Use the select switch or to change the selected item value vertical scrolling is not possible TIP Under certain conditions such as when the vehicle is in motion the throttle grip is turned excessive wheel slip is detected etc certain YRC items cannot be adjusted When a YRC item is highlighted but cannot be adjusted the YRC item box will return to black To t...

Page 34: ...rmation Accessing the MENU screen will automatically stop the lap timer Whenever the lap timer is stopped the current lap will not be record ed The lap time record can be viewed and reset from the MENU screen Warning icons SCU trouble warning The suspension trouble warning icon appears if a problem is detected in the front or rear suspension Steering damper warning The steering damper warning icon...

Page 35: ...uel level warning This icon comes on when approximate ly 4 0 L 1 06 US gal 0 88 Imp gal of fuel remains in the tank Error mode warning Err When an internal error occurs the error mode warning will appear as follows Err and indicates an ECU error Err and indicates an SCU error TIP Depending on the nature of the er ror the display may not function properly and vehicle settings may be impossible to c...

Page 36: ... detected the screen will automatically exit MENU and change to the main screen Display Mode There are two main screen display modes STREET MODE and TRACK MODE To set the main screen display mode 1 Long push the wheel switch to en ter the MENU screen 2 Select Display Mode 3 Select STREET MODE or TRACK MODE or select the triangle sym bol to exit 4 Long push the wheel switch to exit the MENU screen ...

Page 37: ...e traction con trol TCS 2 for a moderate level of trac tion control and use TCS 3 for rainy days or whenever maximum traction control is desirable TIP TCS can only be turned on or off via the main screen See mode switch on page 5 4 QSS QSS can be set to ON or OFF OFF turns the system off entirely and the clutch lever must then be used when making upshifts TIP Turning the QSS on or off does not af ...

Page 38: ...offset of their factory preset settings There are three manual setting modes M 1 M 2 and M 3 When a manual mode is selected the SCU does not ac tively adjust the suspension compres sion and rebound damping forces Manual mode suspension settings are adjustable to 32 levels TIP Spring preload is manually adjusted See pages 5 33 and 5 34 To adjust the ERS mode settings 1 Triangle mark 2 YRC mode box ...

Page 39: ...ension settings repeat from step 2 When finished select the mark located on the left to return to the main YRC Setting menu Lap Time This module allows you to view and de lete the lap time record The fastest lap and the average lap time stored in the lap time record are displayed at the top of the screen Use the wheel switch to scroll and see all lap times The top three fastest laps will be highli...

Page 40: ...S to delete all lap time data Select NO to exit and return to the previous screen without re setting the lap record Maintenance This module allows you to record dis tance traveled between engine oil changes use the OIL item and for two other items of your choice use INTER VAL 1 and INTERVAL 2 To reset a maintenance item 1 From the MENU screen select Maintenance 1 Fastest lap 2 Average lap time 3 L...

Page 41: ... be tween km L or L 100km When using miles MPG will be available To set the distance or fuel consumption units 1 From the MENU screen select Unit 2 km or mile and km L or L 100km are displayed 3 Select the distance or consump tion unit item you want to adjust 12 00 MENU km h Wallpaper Unit Maintenance LapTime YRC Setting Display Mode INTERVAL 2 OIL INTERVAL 1 0 km 123456 km 123456 km Maintenance k...

Page 42: ... also controls a subtle automatic brightness adjustment function within both day and night modes to suit ambient light conditions To set the wallpaper 1 From the MENU screen select Wallpaper 2 Select the mode you want to adjust select DAY for daytime display settings or NIGHT for nighttime display settings 3 Select the background color se lect BLACK for a black background or WHITE for a white back...

Page 43: ... pattern to ON Flash or OFF and adjust at what r min the indicator will come on and go off Adjust the brightness of the shift indicator Set the tachometer color display to ON or OFF and adjust at what r min the tachometer will be green and orange Set the tachometer revolution peak hold indicator to ON or OFF Shift IND Setting Shift IND Brightness Tach IND Setting Peak Rev IND Setting 1000 r min 12...

Page 44: ...wheel switch to confirm the setting and exit Tach IND Setting This module allows you to turn the ta chometer color display on or off When turned off the tachometer will display all r min levels below the red zone in black or white depending on wallpaper settings When turned on the mid and mid to high r min zones can be set to come on in green and then orange col ors 1 Select Tach IND Setting 2 Sel...

Page 45: ... setting range 8000 11800 r min 8 Select the triangle symbol to exit Peak Rev IND Setting This module allows you to turn the rev 1000 r min 12 00 km h Shift Indicator Tach IND Setting IND Mode ON 5000 r min 8000 r min Tach IND 1st Tach IND 2nd 1000 r min 12 00 km h Shift Indicator Tach IND Setting IND Mode ON 5000 r min 8000 r min Tach IND 1st Tach IND 2nd 1000 r min 12 00 km h Shift Indicator Tac...

Page 46: ...y groups To set the display groups 1 Select Display Setting 2 DISPLAY 1 DISPLAY 2 DIS PLAY 3 and DISPLAY 4 are dis played 3 For example let s select DIS PLAY 1 STREET MODE 1 1 STREET MODE 1 2 and TRACK MODE are displayed 1 Information display item STREET MODE 1 Information display item TRACK MODE 12345 km TRIP 2 TRIP 1 1234 5 km 1 N 2 km h 1000 r min MODE A PWR 1 TCS 2 A 1 QS 12 00 E F 2 1 1 MODE ...

Page 47: ...RNT FUEL current fuel consumption 6 Select STREET MODE 1 2 or TRACK MODE to set the remain ing DISPLAY 1 group items 7 Select the triangle symbol to exit To set the other display groups re peat from step 3 Brightness This module allows you to adjust the general brightness level of the display screen To set the brightness 1 Select Brightness 2 Select the desired brightness level by rotating the whe...

Page 48: ...figure by rotating and then short push the wheel switch 6 Short push the wheel switch again to exit and go back to MENU screen All Reset This module contains the all reset func tion which resets everything except the odometer and clock to its factory pre set or default setting Select YES to reset all items After se lecting YES all items will be reset and the display will automatically return to th...

Page 49: ...mission When the quick shift system is turned on the shift switch senses shift pedal movement and allows for upshifting without operating the clutch lever See QSS on page 5 15 for more informa tion EAU26825 Brake lever The brake lever is located on the right side of the handlebar To apply the front brake pull the lever toward the throttle grip The brake lever is equipped with a brake lever positio...

Page 50: ...vated a pulsating sensation may be felt at the brake lever or brake pedal In this situation continue to apply the brakes and let the ABS work do not pump the brakes as this will reduce braking effectiveness WARNING EWA16051 Always keep a sufficient distance from the vehicle ahead to match the riding speed even with ABS The ABS performs best with long braking distances On certain surfaces such as r...

Page 51: ...ting However special tools are required so please consult your Yamaha dealer NOTICE ECA20100 Be careful not to damage the wheel sensor or wheel sensor rotor other wise improper performance of the ABS will result EAU13075 Fuel tank cap To open the fuel tank cap Open the fuel tank cap lock cover in sert the key into the lock and then turn it 1 4 turn clockwise The lock will be re leased and the fuel...

Page 52: ... flames or other sources of ignition such as the pilot lights of water heaters and clothes dryers 2 Do not overfill the fuel tank When refueling be sure to insert the pump nozzle into the fuel tank filler hole Stop filling when the fuel reaches the bottom of the filler tube Because fuel expands when it heats up heat from the engine or the sun can cause fuel to spill out of the fuel tank 3 Wipe up ...

Page 53: ...l containing ethanol and that contain ing methanol Gasohol containing ethanol can be used if the ethanol con tent does not exceed 10 E10 Gas ohol containing methanol is not recommended by Yamaha because it can cause damage to the fuel system or vehicle performance problems EAU74230 Fuel tank overflow hose TIP See page 8 10 for breather information Before operating the motorcycle Check the fuel tan...

Page 54: ...aust sys tem has cooled down before do ing any maintenance work Do not allow the engine to idle more than a few minutes Long idling can cause a build up of heat NOTICE ECA10702 Use only unleaded gasoline The use of leaded gasoline will cause unre pairable damage to the catalytic converter EAU57991 Seat To remove the seat 1 Open the seat lock cover insert the key into the seat lock and then turn th...

Page 55: ...damaging the suspen sion s internal mechanisms do not attempt to turn beyond the maximum or minimum settings Spring preload The spring preload adjustment is per formed manually 1 Turn the vehicle off 2 Slide the rubber cover back at each coupler 3 Remove the coupler on each front fork NOTICE To prevent dam aging the couplers do not use sharp tools or excessive force ECA22770 4 To increase the spri...

Page 56: ...e the spring preload and thereby harden the suspension turn the adjusting ring in direction a To decrease the spring pre load and thereby soften the sus pension turn the adjusting ring in direction b The spring preload setting is deter mined by measuring distance A The longer distance A is the high er the spring preload the shorter distance A is the lower the spring preload Use the special wrench ...

Page 57: ...r assembly to an open flame or other high heat source This may cause the unit to ex plode due to excessive gas pressure Do not deform or damage the cylinder in any way Cylinder damage will result in poor damping performance Do not dispose of a damaged or worn out shock absorber as sembly yourself Take the shock absorber assembly to a Yamaha dealer for any service EAU15152 Luggage strap holders The...

Page 58: ...lled when the auxiliary DC jack is not being used NOTICE ECA15432 The accessory connected to the auxiliary DC jack should not be used with the engine turned off and the load must never exceed 12 W 1 0 A otherwise the fuse may blow or the battery may discharge This vehicle is equipped with an auxilia ry DC jack A 12 V accessory connected to the auxiliary DC jack can be used when the key is in the O...

Page 59: ...n circuit cut off system has been designed to assist the operator in fulfilling the respon sibility of raising the sidestand be fore starting off Therefore check this system regularly and have a Yamaha dealer repair it if it does not function properly EAU57950 Ignition circuit cut off system The ignition circuit cut off system com prising the sidestand switch clutch switch and neutral switch has t...

Page 60: ...ine has stalled 10 Move the sidestand up 11 Keep the clutch lever pulled 12 Push the side of the start engine stop switch Does the engine start The system is OK The motorcycle can be ridden YES NO YES NO YES NO The neutral switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer The clutch switch may not be working correctly The motorcycle should not...

Page 61: ...eck the following points ITEM CHECKS PAGE Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage Check fuel tank breather overflow hose for obstructions cracks or damage and check hose connection 5 30 5 31 Engine oil Check oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 8 10 Coolant Check coolant level in reservoir I...

Page 62: ...le and grip housing 8 17 8 27 Control cables Make sure that operation is smooth Lubricate if necessary 8 26 Drive chain Check chain slack Adjust if necessary Check chain condition Lubricate if necessary 8 24 8 26 Wheels and tires Check for damage Check tire condition and tread depth Check air pressure Correct if necessary 8 18 8 20 Brake and shift pedals Make sure that operation is smooth Lubricat...

Page 63: ...ments lights signals and switches Check operation Correct if necessary Sidestand switch Check operation of ignition circuit cut off system If system is not working correctly have Yamaha dealer check vehicle 5 37 ITEM CHECKS PAGE BW8 9 20_1 book 3 ページ２０１６年１２月１３日火曜日午前１１時１８分 ...

Page 64: ... an engine auto stop system The engine stops automatically if left idling for 20 minutes If the engine stops simply push the start switch to restart the engine EAU78762 Starting the engine In order for the ignition circuit cut off system to enable starting one of the following conditions must be met The transmission is in the neutral position The transmission is in gear with the clutch lever pulle...

Page 65: ... check 2 Shift the transmission into the neu tral position The neutral indicator light should come on If not ask a Yamaha dealer to check the elec trical circuit 3 Start the engine by pushing the side of the stop run start switch If the engine fails to start release the stop run start switch wait a few seconds and then try again Each starting attempt should be as short as possible to preserve the ...

Page 66: ... engine speeds with no load on the engine Turn the engine off instead of let ting it idle for an extended length of time e g in traffic jams at traffic lights or at railroad crossings EAU16842 Engine break in There is never a more important period in the life of your engine than the period between 0 and 1600 km 1000 mi For this reason you should read the follow ing material carefully Since the eng...

Page 67: ...riod the exhaust heat may cause discoloration of the exhaust pipe but this is normal EAU17214 Parking When parking stop the engine and then remove the key from the main switch WARNING EWA10312 Since the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned Do not park on a slope or on soft ground otherwise the vehicl...

Page 68: ...the engine when performing maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while ser vicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death See page 2 2 for more in formation about carbon monox ide WARNING EWA15461 Brake d...

Page 69: ...ce information included in this manual and the tools provided in the tool kits are intended to assist you in the performance of preventive mainte nance and minor repairs However other tools such as a torque wrench may be necessary to perform certain maintenance work correctly TIP If you do not have the tools or experi ence required for a particular job have a Yamaha dealer perform it for you 1 Own...

Page 70: ... chart for the emission control system NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING ANNUAL CHECK 1000 km 600 mi 10000 km 6000 mi 20000 km 12000 mi 30000 km 18000 mi 40000 km 24000 mi 1 Fuel line Check fuel hoses for cracks or damage Replace if necessary 2 Spark plugs Check condition Adjust gap and clean Replace 3 Valve clearance Check and adjust Every 40000 km 24000 mi 4 Fuel injection Check ...

Page 71: ...heck the air cut off valve reed valve and hose for damage Replace any damaged parts if necessary NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING ANNUAL CHECK 1000 km 600 mi 10000 km 6000 mi 20000 km 12000 mi 30000 km 18000 mi 40000 km 24000 mi BW8 9 20_1 book 4 ページ２０１６年１２月１３日火曜日午前１１時１８分 ...

Page 72: ...e Check operation fluid level and for fluid leakage Replace brake pads if necessary 5 Rear brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 6 Brake hoses Check for cracks or damage Replace Every 4 years 7 Brake fluid Change Every 2 years 8 Wheels Check runout and for damage Replace if necessary 9 Tires Check tread depth and for damage Replace if necessary Che...

Page 73: ... 16 Brake lever pivot shaft Lubricate with silicone grease 17 Brake pedal pivot shaft Lubricate with lithium soap based grease 18 Clutch lever pivot shaft Lubricate with lithium soap based grease 19 Shift pedal pivot shaft Lubricate with lithium soap based grease 20 Sidestand Check operation Lubricate with lithium soap based grease 21 Sidestand switch Check operation and replace if necessary 22 Fr...

Page 74: ...EXUP system Check operation cable free play and pulley position 29 Front and rear brake switches Check operation 30 Moving parts and cables Lubricate 31 Throttle grip housing and cable Check operation and free play Adjust the throttle cable free play if necessary Lubricate the throttle grip housing and cable 32 Lights signals and switches Check operation Adjust headlight beam NO ITEM CHECK OR MAIN...

Page 75: ...aging it The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas Hydraulic brake service Regularly check and if necessary correct the brake fluid level Every two years replace the internal components of the brake master cylinders and calipers and change the brake fluid Replace the brake hoses every four years and if cracked or damaged BW8 9 20_1 book...

Page 76: ...stead have a Yamaha dealer check the vehicle If a spark plug shows signs of electrode erosion and excessive carbon or other deposits it should be replaced Before installing a spark plug the spark plug gap should be measured with a wire thickness gauge and if necessary adjusted to specification Clean the surface of the spark plug gasket and its mating surface and then wipe off any grime from the sp...

Page 77: ...ed before each ride In addition the oil must be changed and the oil filter car tridge replaced at the intervals speci fied in the periodic maintenance and lubrication chart To check the engine oil level 1 Place the vehicle on a level sur face and hold it in an upright posi tion A slight tilt to the side can result in a false reading 2 Start the engine warm it up for several minutes and then turn i...

Page 78: ...iller cap the engine oil drain bolt and its gasket to drain the oil from the crankcase TIP Skip steps 4 6 if the oil filter cartridge is not being replaced 4 Remove the oil filter cartridge with an oil filter wrench TIP An oil filter wrench is available at a Yamaha dealer 5 Apply a thin coat of clean engine oil to the O ring of the new oil filter cartridge 1 Engine oil level check window 2 Maximum...

Page 79: ...A11621 In order to prevent clutch slip page since the engine oil also lubricates the clutch do not mix any chemical additives Do not use oils with a diesel speci fication of CD or oils of a high er quality than specified In addition do not use oils labeled ENERGY CONSERVING II or higher Make sure that no foreign mate rial enters the crankcase 9 Start the engine and then let it idle for several min...

Page 80: ...ant must be changed at the intervals specified in the periodic maintenance and lubrication chart EAU20095 To check the coolant level 1 Place the vehicle on a level sur face and hold it in an upright posi tion TIP The coolant level must be checked on a cold engine since the level varies with engine temperature Make sure that the vehicle is posi tioned straight up when checking the coolant level A s...

Page 81: ...olant as soon as possible otherwise the effectiveness of the coolant will be reduced ECA10473 EAU73983 To change the coolant 1 Place the vehicle on a level sur face and let the engine cool if nec essary 2 Place a container under the engine to collect the used coolant 3 Remove the radiator cap retaining bolt and radiator cap WARNING Never attempt to remove the ra diator cap when the engine is hot E...

Page 82: ...completely drained thoroughly flush the cool ing system with clean tap water 9 Install the collars coolant reservoir and its covers by placing them in the original position and then in stalling the bolts and quickfastner TIP The quick fastener is installed by push ing out the center pin inserting the fas tener into the cover and then by pushing the center pin flush with the 1 Quick fastener 2 Cool...

Page 83: ...t off 18 Remove the radiator cap to check the coolant level in the radiator If necessary add sufficient coolant until it reaches the top of the radia tor and then install the radiator cap and radiator cap retaining bolt 19 Start the engine and then check the vehicle for coolant leakage If coolant is leaking have a Yamaha dealer check the cooling system Tightening torque Coolant drain bolt 10 N m 1...

Page 84: ...U44735 Checking the engine idling speed Check the engine idling speed and if necessary have it corrected by a Yamaha dealer EAU21386 Checking the throttle grip free play Measure the throttle grip free play as shown Periodically check the throttle grip free play and if necessary have a Yamaha dealer adjust it Engine idling speed 1200 1400 r min 1 Throttle grip free play Throttle grip free play 3 0 ...

Page 85: ...eplace them at the appropriate time with the speci fied tires Tire air pressure The tire air pressure should be checked and if necessary adjusted before each ride WARNING EWA18370 Operation of this vehicle with improper tire air pressure may cause severe injury or death from loss of control The tire air pressure must be checked and adjusted on cold tires i e when the temperature of the tires equal...

Page 86: ...en in for it to develop its optimal characteristics Tire information This model is equipped with tubeless tires and tire air valves Tires age even if they have not been used or have only been used occasion ally Cracking of the tread and sidewall rubber sometimes accompanied by carcass deformation is an evidence of ageing Old and aged tires should be checked by tire specialists to ascertain their s...

Page 87: ...ions EAU21963 Cast wheels To maximize the performance durabil ity and safe operation of your vehicle note the following points regarding the specified wheels The wheel rims should be checked for cracks bends warpage or oth er damage before each ride If any damage is found have a Yamaha dealer replace the wheel Do not attempt even the smallest repair to the wheel A deformed or cracked wheel must be...

Page 88: ... clutch lever free play turn the clutch lever free play adjusting nut in direction a To decrease the clutch lever free play turn the adjusting nut in direction b 4 Tighten the locknut EAU37914 Checking the brake lever free play There should be no free play at the brake lever end If there is free play have a Yamaha dealer inspect the brake system WARNING EWA14212 A soft or spongy feeling in the bra...

Page 89: ...d rear brake pads The front and rear brake pads must be checked for wear at the intervals spec ified in the periodic maintenance and lubrication chart EAU36891 Front brake pads Each front brake pad is provided with wear indicators which allows you to check the brake pad wear without hav ing to disassemble the brake To check the brake pad wear check the position of the wear indicators while applyin...

Page 90: ...e brake fluid level Before riding check that the brake fluid is above the minimum level mark Check the brake fluid level with the top of the reservoir level Replenish the brake fluid if necessary Front brake Rear brake WARNING EWA15991 Improper maintenance can result in loss of braking ability Observe these precautions Insufficient brake fluid may al low air to enter the brake sys tem reducing bra...

Page 91: ... for leakage If the brake fluid level goes down suddenly have a Yamaha dealer check the cause before further riding EAU22733 Changing the brake fluid Have a Yamaha dealer change the brake fluid at the intervals specified in the periodic maintenance and lubrica tion chart In addition have the oil seals of the master cylinders and calipers as well as the brake hoses replaced at the intervals listed ...

Page 92: ...e of the swingarm in direc tion a To loosen the drive chain turn the adjusting bolt on each side of the swingarm in direction b and then push the rear wheel for ward TIP Using the alignment marks on each side of the swingarm make sure that both drive chain pullers are in the same position for proper wheel alignment 3 Tighten the axle nut then the lock nuts to their specified torques 4 Make sure th...

Page 93: ...22 2 Wipe the drive chain dry 3 Thoroughly lubricate the drive chain with a special O ring chain lubricant NOTICE Do not use engine oil or any other lubri cants for the drive chain as they may contain substances that could damage the O rings ECA11112 EAU23098 Checking and lubricating the cables The operation of all control cables and the condition of the cables should be checked before each ride a...

Page 94: ... is securely installed Even though the cover is installed correctly it does not completely protect the cable from water entry Therefore use care not to pour water directly onto the cover or cable when washing the vehicle If the cable or cover becomes dirty wipe clean with a moist cloth EAU44276 Checking and lubricating the brake and shift pedals The operation of the brake and shift pedals should b...

Page 95: ...f the sidestand should be checked before each ride and the sidestand pivot and metal to metal contact surfaces should be lubricated if necessary WARNING EWA10732 If the sidestand does not move up and down smoothly have a Yamaha dealer check or repair it Otherwise the sidestand could contact the ground and distract the operator re sulting in a possible loss of control Recommended lubricants Brake l...

Page 96: ...e condition Check the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level sur face and hold it in an upright posi tion WARNING To avoid injury securely support the vehicle so there is no danger of it falling over EWA10752 2 While applying the front brake push down hard on the handlebars several times to check if the front fork compresses...

Page 97: ...2 Checking the wheel bearings The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica tion chart If there is play in the wheel hub or if the wheel does not turn smoothly have a Yamaha dealer check the wheel bearings EAU50292 Battery The battery is located under the seat See page 5 32 This model is equipped with a VRLA Valve Regulated Lea...

Page 98: ...es NOTICE ECA16522 To charge a VRLA Valve Regulated Lead Acid battery a special con stant voltage battery charger is re quired Using a conventional battery charger will damage the battery To store the battery 1 If the vehicle will not be used for more than one month remove the battery fully charge it and then place it in a cool dry place NOTICE When removing the battery be sure to turn the main sw...

Page 99: ...ocated behind the left side panels To access fuse boxes remove and in stall the left side panel A and B as fol lows 1 Remove the quick fasteners and then remove the left side panel A off TIP The quick fasteners are removed by pushing in the center pin and then pull ing the fastener out 2 Remove the bolts and washers and then remove the left side pan 1 Main fuse 2 ABS motor fuse 3 ABS motor spare f...

Page 100: ... with the fastener head 1 Left side panel B 2 Washer 3 Bolt 1 Brake light fuse 2 Cruise control fuse 3 Spare fuse 1 3 2 3 2 1 1 Ignition fuse 2 Signaling system fuse 3 ABS ECU fuse 4 Headlight fuse 5 Hazard fuse 6 Terminal fuse 1 for auxiliary DC jack 7 Spare fuse 8 SCU fuse 7 1 2 3 4 5 6 8 1 ABS solenoid fuse 2 Fuel injection system fuse 3 Electronic throttle valve fuse 4 Backup fuse 5 Sub radiat...

Page 101: ...nd turn on the electrical circuit in question to check if the device operates 4 If the fuse immediately blows again have a Yamaha dealer check the electrical system Specified fuses Main fuse 50 0 A Terminal fuse 1 2 0 A Headlight fuse 10 0 A Signaling system fuse 7 5 A Ignition fuse 15 0 A Radiator fan motor fuse 15 0 A Sub radiator fan motor fuse 10 0 A ABS motor fuse 30 0 A Hazard fuse 7 5 A ABS...

Page 102: ...gh inspection before shipment from the factory trouble may occur dur ing operation Any problem in the fuel compression or ignition systems for example can cause poor starting and loss of power The following troubleshooting charts represent quick and easy procedures for checking these vital systems your self However should your motorcycle require any repair take it to a Yamaha dealer whose skilled ...

Page 103: ...tenance and adjustment 8 36 1 2 3 4 5 6 7 8 9 10 11 12 heaters or furnaces Gasoline or gasoline vapors can ignite or ex plode causing severe injury or property damage BW8 9 20_1 book 36 ページ２０１６年１２月１３日火曜日午前１１時１８分 ...

Page 104: ...he spark plugs Have a Yamaha dealer check the vehicle Operate the electric starter 4 Compression There is compression There is no compression The engine does not start Have a Yamaha dealer check the vehicle Have a Yamaha dealer check the vehicle The engine does not start Check the compression Operate the electric starter 2 Battery The engine turns over quickly The engine turns over slowly The engi...

Page 105: ...sound has stopped press down on the cap while turning it counterclockwise and then remove the cap TIP If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommended coolant as soon as possible Wait until the engine has cooled Check the coolant level in the reservoir and radiator The coolant level is OK The coolant level is low Check the cooling...

Page 106: ...1 Cover the muffler outlet with a plastic bag after the engine has cooled down 2 Make sure that all caps and covers as well as all electrical couplers and connectors including the spark plug caps are tightly in stalled 3 Remove extremely stubborn dirt like oil burnt onto the crankcase with a degreasing agent and a brush but never apply such prod ucts onto seals gaskets sprock ets the drive chain a...

Page 107: ...ive in combination with water carry out the following steps after each ride in the rain near the sea or on salt sprayed roads TIP Salt sprayed on roads in the winter may remain well into spring 1 Clean the motorcycle with cold wa ter and a mild detergent after the engine has cooled down NOTICE Do not use warm water since it increases the corrosive action of the salt ECA10792 2 After drying the mot...

Page 108: ...res can cause loss of control Make sure that there is no oil or wax on the brakes or tires If necessary clean the brake discs and brake linings with a regular brake disc cleaner or ac etone and wash the tires with warm water and a mild deter gent Before riding at higher speeds test the motorcycle s braking performance and cor nering behavior NOTICE ECA10801 Apply spray oil and wax spar ingly and m...

Page 109: ...d then place the spark plugs on the cylinder head so that the electrodes are grounded This will limit spark ing during the next step d Turn the engine over several times with the starter This will coat the cylinder walls with oil WARNING To prevent dam age or injury from sparking make sure to ground the spark plug electrodes while turning the engine over EWA10952 e Remove the spark plug caps from ...

Page 110: ...JASO stan dard MA Engine oil quantity Oil change 3 90 L 4 12 US qt 3 43 Imp qt With oil filter removal 4 10 L 4 33 US qt 3 61 Imp qt Coolant quantity Coolant reservoir up to the maximum level mark 0 25 L 0 26 US qt 0 22 Imp qt Radiator including all routes 2 25 L 2 38 US qt 1 98 Imp qt Air filter Air filter element Oil coated paper element Fuel Recommended fuel Premium unleaded gasoline Gasohol E1...

Page 111: ...el Rim size 17M C x MT3 50 Rear wheel Wheel type Cast wheel Rim size 17M C x MT6 00 Front brake Type Hydraulic dual disc brake Specified brake fluid DOT 4 Rear brake Type Hydraulic single disc brake Specified brake fluid DOT 4 Front suspension Type Telescopic fork Spring Coil spring Shock absorber Hydraulic damper Wheel travel 120 mm 4 7 in Rear suspension Type Swingarm link suspension Spring Coil...

Page 112: ...tor light LED Immobilizer system indicator light LED Shift timing indicator light LED Traction control system indicator warning light LED Fuse s Main fuse 50 0 A Terminal fuse 1 2 0 A Headlight fuse 10 0 A Brake light fuse 1 0 A Signaling system fuse 7 5 A Ignition fuse 15 0 A Radiator fan motor fuse 15 0 A Sub radiator fan motor fuse 10 0 A Hazard fuse 7 5 A ABS ECU fuse 7 5 A Fuel injection syst...

Page 113: ...IDENTIFICATION NUM BER ENGINE SERIAL NUMBER MODEL LABEL INFORMATION EAU26401 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided TIP The vehicle identification number is used to identify your motorcycle and may be used to register your motorcy cle with the licensing authority in your area EAU26442 Engine s...

Page 114: ...elopment purposes This data will be uploaded only when a special Yamaha diagnostic tool is attached to the vehi cle such as when maintenance checks or service procedures are performed Although the sensors and recorded data will vary by model the main data points are Vehicle status and engine perfor mance data Fuel injection and emission relat ed data Yamaha will not disclose this data to a third p...

Page 115: ...tive by any person other than for purposes of maintenance repair or replacement of any device or element of design incorporated into any new vehicle for the pur pose of noise control prior to its sale or delivery to the ultimate pur chaser or while it is in use and The use of the vehicle after such device or element of design has been removed or rendered inoper ative by any person BW8 9 20_1 book ...

Page 116: ...ing 5 33 Front fork checking 8 29 Fuel 5 30 Fuel consumption tips for reducing 7 3 Fuel tank cap 5 29 Fuel tank overflow hose 5 31 Fuses replacing 8 32 G Glossary 4 3 H Handlebar switches 5 3 Hazard switch 5 4 Headlight and Pass LAP switch 5 4 High beam indicator light 5 6 Horn switch 5 4 I Identification numbers 11 1 Ignition circuit cut off system 5 37 Immobilizer system 5 1 Immobilizer system i...

Page 117: ...cking 8 17 Tires 8 18 Tool kit 8 2 Traction control system indicator light 5 6 Troubleshooting 8 35 Troubleshooting charts 8 37 Turn signal indicator lights 5 6 Turn signal switch 5 4 V Valve clearance 8 18 Vehicle identification number 11 1 Vehicle lights 8 35 W Wheel bearings checking 8 30 Wheels 8 20 Y YRC settings 5 14 YRC Yamaha Ride Control 4 1 BW8 9 20_1 book 2 ページ２０１６年１２月１３日火曜日午前１１時１８分 ...

Page 118: ...BW8 9 20_1 book 3 ページ２０１６年１２月１３日火曜日午前１１時１８分 ...

Page 119: ...BW8 9 20_1_Hyoshi indd 3 2016 12 13 11 23 13 ...

Page 120: ...PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2016 12 0 1 1 E BW8 9 20_1_Hyoshi indd 4 2016 12 13 11 23 13 ...

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