4-90
CHAIN DRIVE
4. Install:
• Shift arm “1”
TIP
Before installing, make sure to align the mark “a”
of the shift shaft with the punch mark “b” of the
shift arm.
5. Install:
• Shift rod joint “1”
• Shift sensor “2”
• Shift rod “3”
TIP
• Install the shift rod joint and shift sensor in the
direction shown in the illustration.
• The allowable twist of the shift rod joint and
shift sensor is ±5
°
.
• Install the shift rod so that the side “c” faces up-
ward as shown in the illustration.
6. Adjust:
• Installed shift rod length
Refer to “ADJUSTING THE SHIFT PEDAL”
on page 4-90.
7. Adjust:
• Drive chain slack
Refer to “DRIVE CHAIN SLACK” on page 3-
18.
NOTICE
ECA13550
A drive chain that is too tight will overload
the engine and other vital parts, and one that
is too loose can skip and damage the swing-
arm or cause an accident. Therefore, keep
the drive chain slack within the specified lim-
its.
EAS31729
ADJUSTING THE SHIFT PEDAL
TIP
The shift pedal position is determined by the in-
stalled shift rod length.
1. Measure:
• Installed shift rod length “a”
Incorrect
→
Adjust.
Shift arm bolt
14 N·m (1.4 kgf·m, 10 lb·ft)
Shift rod joint bolt
10 N·m (1.0 kgf·m, 7.4 lb·ft)
LOCTITE®
Shift sensor locknut
7 N·m (0.7 kgf·m, 5.2 lb·ft)
b
T
R
.
.
a
b
1
T
R
.
.
a. 24 mm (0.94 in)
b. 24.4 mm (0.96 in)
Drive chain slack
3
6.0–41.0 mm (1.42–1.61 in)
Drive chain slack (Maintenance
stand)
3
6.0–41.0 mm (1.42–1.61 in)
Drive chain slack limit
46.0 mm (1.81 in)
Installed shift rod length
2
3
6.4–2
3
8.4 mm (9.
3
1–9.
3
9 in)
2
1
1
a
c
3
b
Summary of Contents for MT-09 2021
Page 1: ...2021 SERVICE MANUAL MT 09 MT 09SP B7N 28197 E0 MTN890 MTN890D ...
Page 2: ......
Page 6: ......
Page 8: ......
Page 26: ...1 17 SPECIAL TOOLS ...
Page 41: ...2 14 TIGHTENING TORQUES ...
Page 46: ...2 19 CABLE ROUTING Steering head left and right view 5 2 6 4 5 5 7 2 6 7 8 6 9 B A B 1 2 3 B ...
Page 60: ...2 33 CABLE ROUTING Main switch left side view A C B 6 1 D 6 1 6 1 2 3 4 5 5 6 1 ...
Page 66: ...2 39 CABLE ROUTING ABS ECU top view 1 8 9 10 11 6 11 5 12 A 2 B D 7 G 7 H 3 C 4 5 6 7 E F I ...
Page 68: ...2 41 CABLE ROUTING IMU top view 7 7 2 3 4 5 8 1 1 7 9 A B 6 D 6 C 9 10 ...
Page 78: ...2 51 CABLE ROUTING Fuel tank left side view 1 2 3 4 5 6 A 1 7 C 4 5 B 4 D E F 8 1 9 4 5 G H 5 ...
Page 80: ...2 53 CABLE ROUTING Canister 1 2 5 3 4 6 A B C D D E F G H I J ...
Page 86: ...2 59 CABLE ROUTING Radiator right side view 3 2 1 B A D C 4 ...
Page 88: ...2 61 CABLE ROUTING Radiator right side view C B A D E 1 F G I H ...
Page 92: ...2 65 CABLE ROUTING Water pump left side view 3 4 A 2 C D B F 1 E ...
Page 94: ...2 67 CABLE ROUTING ...
Page 306: ...5 79 CONNECTING RODS AND PISTONS a ...
Page 338: ...6 15 WATER PUMP ...
Page 352: ...7 13 THROTTLE BODIES ...
Page 355: ......
Page 363: ...8 8 IGNITION SYSTEM ...
Page 369: ...8 14 ELECTRIC STARTING SYSTEM ...
Page 377: ...8 22 CHARGING SYSTEM ...
Page 422: ...8 67 ELECTRICAL COMPONENTS ...
Page 441: ...9 11 SYSTEM DIAGRAM ...
Page 465: ...9 35 CRUISE CONTROL SYSTEM for MTN890D ...
Page 736: ...9 306 89_ABS 4 Defective hydraulic unit assembly Replace the hydraulic unit assembly ...
Page 742: ...9 312 91_ABS 4 Defective hydraulic unit assembly Replace the hydraulic unit assembly ...
Page 746: ......
Page 747: ......
Page 748: ......