2-20
TIGHTENING TORQUES
Item
Thread
Q’ty
Tightening torque
Remarks
size
Engine mounting:
Engine front and stay engine
M10
2
65 Nm (6.5 m·kg, 47 ft·lb)
Stay engine (engine front)
and frame
M10
2
65 Nm (6.5 m·kg, 47 ft·lb)
Engine rear under and frame
M10
1
65 Nm (6.5 m·kg, 47 ft·lb)
Stay engine (engine top)
M10
2
65 Nm (6.5 m·kg, 47 ft·lb)
and frame
Engine top and stay engine
M10
1
55 Nm (5.5 m·kg, 40 ft·lb)
Adjusting nut (engine rear top)
M25
1
18 Nm (1.8 m·kg, 13 ft·lb)
and frame
Tension pipe (L.H.) and frame
M8
4
30 Nm (3.0 m·kg, 22 ft·lb)
Bar cross (rear) and frame
M12
1
155 Nm (15.5 m·kg, 112 ft·lb)
Oil tank:
Oil drain bolt and oil tank
M14
1
30 Nm (3.0 m·kg, 22 ft·lb)
Oil hose 1 and oil tank
M6
2
10 Nm (1.0 m·kg, 7.2 ft·lb)
Oil tank assembly (L.H.)
M8
1
25 Nm (2.5 m·kg, 18 ft·lb)
and frame
Oil tank assembly (R.H.)
M6
2
11 Nm (1.1 m·kg, 8 ft·lb)
and frame
Rear arm and side suspension
:
Pivot shaft and frame
M16
1
92 Nm (9.2 m·kg, 66 ft·lb)
Side suspension and rear arm
M10
1
50 Nm (5.0 m·kg, 36 ft·lb)
Side suspension and frame
M12
1
155 Nm (15.5 m·kg, 112 ft·lb)
Rear fender cover and rear arm
M6
4
9 Nm (0.9 m·kg, 6.5 ft·lb)
Seal guard and rear arm
M5
3
7 Nm (0.7 m·kg, 5.1 ft·lb)
Front fork and cushion:
Handle crown and inner tube
M8
2
28 Nm (2.8 m·kg, 20 ft·lb)
Handle crown and steering shaft
M22
1
110 Nm (11.0 m·kg, 79 ft·lb)
Lower ring nut (steering shaft)
M25
1
See NOTE.
Holder handle under and
crown handle
M10
2
32 Nm (3.2 m·kg, 23 ft·lb)
Holder handle under and upper
M8
4
23 Nm (2.3 m·kg, 17 ft·lb)
Front master cylinder and cap
M4
2
2 Nm (0.2 m·kg, 1.4 ft·lb)
Front master cylinder and handle
M6
2
10 Nm (1.0 m·kg, 7.2 ft·lb)
CHASSIS TIGHTENING TORQUES
Summary of Contents for MT-03
Page 7: ......
Page 9: ......
Page 25: ......
Page 53: ...2 28 COOLING SYSTEM DIAGRAMS 1 2 3 4 5 6 7 8 9 5 10 11 A B C ...
Page 56: ...2 31 LUBRICATION CHART Pressure feed Splashed scavenge ...
Page 57: ...2 32 LUBRICATION DIAGRAMS LUBRICATION DIAGRAMS A A 1 3 2 2 4 A A A A ...
Page 59: ...2 34 LUBRICATION DIAGRAMS A A A A 3 1 2 3 4 ...
Page 60: ...2 35 LUBRICATION DIAGRAMS 1 Oil delivery pipe 2 2 Oil delivery pipe 1 3 Oil filter 4 Oil pump ...
Page 61: ...2 36 LUBRICATION DIAGRAMS 1 7 2 3 4 5 6 A ...
Page 63: ...2 38 LUBRICATION DIAGRAMS 1 6 5 4 3 2 ...
Page 65: ...2 40 CABLE ROUTING CABLE ROUTING ...
Page 67: ...2 42 CABLE ROUTING ...
Page 69: ...2 44 CABLE ROUTING ...
Page 71: ...2 46 CABLE ROUTING ...
Page 73: ...2 48 CABLE ROUTING ...
Page 75: ...2 50 CABLE ROUTING ...
Page 77: ...2 52 CABLE ROUTING ...
Page 79: ...2 54 CABLE ROUTING ...
Page 81: ...2 56 CABLE ROUTING ...
Page 83: ...2 58 CABLE ROUTING ...
Page 85: ...2 60 CABLE ROUTING ...
Page 87: ......
Page 121: ......
Page 177: ...4 54 FRONT FORK WARNING Make sure the brake hoses are routed prop erly ...
Page 271: ......
Page 273: ......
Page 287: ......
Page 325: ......
Page 339: ...8 12 CHARGING SYSTEM 2 A C magneto 5 Rectifier regulator 7 Battery 8 Main fuse ...
Page 341: ...8 14 CHARGING SYSTEM ...
Page 355: ...8 28 COOLING SYSTEM ...
Page 365: ...8 38 IMMOBILIZER SYSTEM ...
Page 366: ...8 39 ELECTRICAL COMPONENTS EAS27970 ELECTRICAL COMPONENTS ...
Page 368: ...8 41 ELECTRICAL COMPONENTS ...
Page 370: ...8 43 ELECTRICAL COMPONENTS EAS27980 CHECKING THE SWITCHES ...
Page 389: ......
Page 391: ......
Page 397: ...COLOR CODE ...
Page 398: ......
Page 399: ...YAMAHA MOTOR ITALIA S P A ...
Page 400: ...MT 03 2006 WIRING DIAGRAM ...