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HANDLEBAR
4-45
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a. Apply a thin coat of rubber adhesive onto the
left end of the handlebar.
b. Slide the handlebar grip over the left end of
the handlebar.
c. Wipe off any excess rubber adhesive with a
clean rag.
WARNING
EWA13700
Do not touch the handlebar grip until the rub-
ber adhesive has fully dried.
NOTE:
There should be 1–3 mm (0.04–0.12 in) of clear-
ance “a” between the handlebar grip and the grip
end.
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6. Install:
• Left handlebar switch “1”
NOTE:
Align the projection “a” on the left handlebar
switch with the hole “b” in the handlebar.
7. Install:
• Clutch master cylinder assembly
• Clutch master cylinder holder “1”
NOTE:
• Align the mating surfaces of the clutch master
cylinder holder with the punch mark “a” on the
handlebar.
• First, tighten the upper bolt, then the lower bolt.
• The clutch master cylinder holder has a punch
mark “b” to distinguish it from the front brake
master cylinder holder.
8. Install:
• Throttle grip
• Throttle cables
• Right handlebar switch “1”
• Grip end “2”
NOTE:
• Align the projection “a” on the right handlebar
switch with the hole “b” in the handlebar.
• There should be 1–3 mm (0.04–0.12 in) of
clearance “c” between the throttle grip and the
grip end.
T
R
.
.
Grip end
29 Nm (2.9 m·kg, 21 ft·lb)
T
R
.
.
Clutch master cylinder holder
bolt
13 Nm (1.3 m·kg, 9.4 ft·lb)
b
a
1
T
R
.
.
Grip end
29 Nm (2.9 m·kg, 21 ft·lb)
1
a
b
1
b
a
Summary of Contents for MT-01 T 2005
Page 1: ...2005 SERVICE MANUAL MT 01 T 5YU1 AE1 ...
Page 7: ...GEN INFO 1 ...
Page 9: ......
Page 24: ...SPEC 2 ...
Page 26: ......
Page 61: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 1 4 3 2 ...
Page 63: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 37 3 2 1 1 A A B B B B A A ...
Page 64: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 38 1 Oil pump 2 Oil strainer crankcase 3 Oil pipe 1 ...
Page 65: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 39 3 4 2 1 A ...
Page 77: ...CABLE ROUTING 2 51 A A B D D E F G C 1 2 3 3 4 4 5 6 7 8 9 ...
Page 79: ...CABLE ROUTING 2 53 A A A A A B C D D E F A A 1 1 2 2 5 3 6 8 10 10 11 A G H I K J 4 7 9 9 9 ...
Page 83: ...CHK ADJ 3 ...
Page 120: ...CHAS 4 ...
Page 195: ...ENG 5 ...
Page 199: ......
Page 214: ...ENGINE REMOVAL 5 15 25 10 11 28 26 12 29 27 14 30 26 24 2 21 19 18 18 19 23 22 20 9 13 ...
Page 279: ...CRANKCASE 5 80 ...
Page 296: ...FUEL 6 ...
Page 298: ......
Page 312: ......
Page 313: ...ELEC 7 ...
Page 327: ...CHARGING SYSTEM 7 12 1 AC magneto 2 Rectifier regulator 4 Battery 8 Main fuse ...
Page 329: ...CHARGING SYSTEM 7 14 ...
Page 339: ...SIGNALING SYSTEM 7 24 ...
Page 381: ...FUEL INJECTION SYSTEM 7 66 ...
Page 385: ...FUEL PUMP SYSTEM 7 70 ...
Page 389: ...MUFFLER COOLING SYSTEM 7 74 ...
Page 398: ...IMMOBILIZER SYSTEM 7 83 Example fault code 52 a b a Light on b Light off ...
Page 399: ...IMMOBILIZER SYSTEM 7 84 ...
Page 400: ...ELECTRICAL COMPONENTS 7 85 EAS27970 ELECTRICAL COMPONENTS 4 3 5 7 6 8 9 10 12 13 14 15 1 2 11 ...
Page 402: ...ELECTRICAL COMPONENTS 7 87 3 4 6 5 8 7 9 11 12 13 14 15 16 17 18 1 2 10 ...
Page 424: ...TRBL SHTG 8 ...
Page 426: ......
Page 433: ......
Page 434: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...