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Yamaha MORPHOUS CP250X 2007, Owner'S Manual, Page: 78 / 106

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Yamaha MORPHOUS CP250X 2007 Owner'S Manual Download Page 78

 

PERIODIC MAINTENANCE AND MINOR REPAIR

 

6-36

 

1

2

3

4

5

6

7

8

9

CAUTION:

 

 ECA10640

 

Do not use a fuse of a higher amper-
age rating than recommended to
avoid causing extensive damage to
the electrical system and possibly a

 

fire.

 

3. Turn the key to “ON” and turn on

the electrical circuit in question to
check if the device operates.

 

1. Main fuse
2. Spare main fuse

1

2

 

1. Ignition fuse
2. Signaling system fuse
3. Headlight fuse
4. Backup fuse (for odometer and clock)
5. Fuel injection system fuse
6. Spare fuse
7. Radiator fan fuse
8. Auxiliary DC connector fuse
9. Taillight fuse

1

6

7

2

3

4

5

8

9

 

Specified fuses:

 

Main fuse: 

30.0 A

Headlight fuse: 

15.0 A

Signaling system fuse: 

10.0 A

Ignition fuse: 

10.0 A

Radiator fan fuse: 

10.0 A

Auxiliary DC connector fuse: 

10.0 A

Fuel injection system fuse: 

10.0 A

Backup fuse: 

10.0 A

Taillight fuse: 

10.0 A

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Summary of Contents for MORPHOUS CP250X 2007

Page 1: ...LIT 11626 21 35 1B7 28199 12 CP250X OWNER S MANUAL Downloaded from ManualsNet com search engine ...

Page 2: ...EAU10041 Downloaded from ManualsNet com search engine ...

Page 3: ...his scooter If you have any questions concerning the operation or maintenance of your scooter please consult a Yamaha dealer The design and manufacture of this Yamaha scooter fully comply with the emissions standards for clean air applicable at the date of manufacture Yamaha has met these standards without reducing the performance or economy of operation of the scooter To maintain these high stand...

Page 4: ...ELY BEFORE OPERATING THIS SCOOTER DO NOT ATTEMPT TO OPERATE THIS SCOOTER UN TIL YOU HAVE ATTAINED ADEQUATE KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES REGULAR INSPECTIONS AND CARE FUL MAINTENANCE ALONG WITH GOOD RIDING SKILLS WILL ENSURE THAT YOU SAFELY ENJOY THE CAPA BILITIES AND THE RELIABILITY OF THIS SCOOTER Product and ...

Page 5: ...poration U S A 1st edition June 2007 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed in Japan P N LIT 11626 21 35 AFFIX DEALER LABEL HERE Downloaded from ManualsNet com search engine ...

Page 6: ...al maintenance and lubrication chart 6 4 Removing and installing cowlings 6 8 Checking the spark plug 6 13 Canister 6 15 Engine oil and oil filter element 6 15 Final transmission oil 6 19 Coolant 6 20 Air filter element and check hoses and V belt case air filter element 6 21 Checking the throttle cable free play 6 24 Valve clearance 6 24 Tires 6 24 Cast wheels 6 26 Accessories and replacement part...

Page 7: ... 7 3 SPECIFICATIONS 8 1 CONSUMER INFORMATION 9 1 Identification numbers 9 1 Reporting safety defects 9 3 Scooter noise regulation 9 4 Maintenance record 9 5 YAMAHA MOTOR CORPORATION U S A STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY 9 7 YAMAHA EXTENDED SERVICE Y E S 9 9 Downloaded from ManualsNet com search engine ...

Page 8: ...self con spicuous appears to be very effec tive in reducing the chance of this type of accident Therefore Wear a brightly colored jacket Use extra caution when ap proaching and passing through intersections since intersec tions are the most likely places for scooter accidents to occur Ride where other motorists can see you Avoid riding in another motorist s blind spot Many accidents involve inexpe...

Page 9: ...tial shoes trousers gloves etc is ef fective in preventing or reducing abrasions or lacerations Never wear loose fitting clothes otherwise they could catch on the control levers or wheels and cause injury or an accident Never touch the engine or exhaust system during or after operation They become very hot and can cause burns Always wear protec tive clothing that covers your legs ankles and feet P...

Page 10: ...ully inspect the accessory before using it to make sure that it does not in any way reduce ground clearance or cornering clearance limit sus pension travel steering travel or control operation or obscure lights or reflectors Accessories fitted to the handle bar or the front fork area can create instability due to improper weight distribution or aerody namic changes If accessories are added to the ...

Page 11: ...uld swallow any gaso line inhale a lot of gasoline vapor or allow gasoline to get into your eyes see your doctor immediate ly If any gasoline spills on your skin or clothing immediately wash the affected area with soap and water and change your clothes EAU10371 Further safe riding points Be sure to signal clearly when making turns Braking can be extremely difficult on a wet road Avoid hard braking...

Page 12: ...ETY INFORMATION 1 5 1 and ankle so they do not flap and a bright colored jacket Do not carry too much luggage on the scooter An overloaded scoot er is unstable Downloaded from ManualsNet com search engine ...

Page 13: ...Y INFORMATION 1 6 1 EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle 1 2 4 7 9 5 3 6 8 10 Downloaded from ManualsNet com search engine ...

Page 14: ... WARNING BEFORE YOU OPERATE THIS VEHICLE READ THE OWNER S MANUAL AND ALL LABELS ALWAYS WEAR AN APPROVED MOTORCYCLE HELMET eye protection and protective clothing 5GK 2118K 00 3 4 3TB 24877 A0 LOAD LIMIT 3 kg 7 lbs 5 5FB 21668 01 WARNING Improper loading can cause loss of control Read owner s manual for proper loading 3JJ 28446 A1 6 Downloaded from ManualsNet com search engine ...

Page 15: ...U 24877 A0 LOAD LIMIT 2 kg 4 lbs 5RU 21686 00 3TB 24877 A0 LOAD LIMIT 3 kg 7 lbs 10 9 WARNING Improper loading can cause loss of control Read owner s manual for proper loading 3JJ 28446 A1 Downloaded from ManualsNet com search engine ...

Page 16: ...6 35 3 Fuse box page 6 35 4 Fuel tank cap page 3 8 5 Storage compartment C page 3 12 6 Storage compartment B page 3 12 7 Air filter element page 6 21 8 Owner s tool kit page 6 2 9 V belt case air filter element page 6 21 10 Centerstand page 6 32 11 Sidestand page 3 15 6 32 Downloaded from ManualsNet com search engine ...

Page 17: ...ht view 1 3 4 5 7 6 2 1 Trunk page 3 14 2 Helmet holder page 3 12 3 Grab bar page 5 2 4 Engine oil filler cap page 6 15 5 Battery page 6 34 6 Coolant reservoir page 6 20 7 Rider seat backrest page 3 11 Downloaded from ManualsNet com search engine ...

Page 18: ...3 7 2 Left handlebar switches page 3 6 3 Rear brake lock lever page 3 7 4 Multi function display page 3 3 5 Right handlebar switches page 3 6 6 Front brake lever page 3 7 7 Throttle grip page 6 24 8 Main switch steering lock page 3 1 9 Storage compartment A page 3 12 Downloaded from ManualsNet com search engine ...

Page 19: ...sidestand is moved down EAU10660 OFF All electrical systems are off The key can be removed EAU10680 LOCK The steering is locked and all electrical systems are off The key can be re moved To lock the steering 1 Turn the handlebars all the way to the left 2 Push the key in from the OFF po sition and then turn it to LOCK while still pushing it 3 Remove the key To unlock the steering Push the key in a...

Page 20: ...turning the key to ON If the warning light does not come on for a few seconds then go off have a Yamaha dealer check the electrical cir cuit CAUTION ECA10020 Do not operate the engine if it is overheated EAU11480 Engine trouble warning light This warning light comes on when an electrical circuit monitoring the engine is defective When this occurs have a Yamaha dealer check the self diagno sis syst...

Page 21: ...iagnosis device a clock an oil change indicator a V belt replacement indicator NOTE Be sure to turn the key to ON be fore using the SELECT and RE SET buttons When the key is turned to ON all of the display segments of the multi function display will appear one after the other and then disap pear in order to test the electrical circuit To switch the speedometer and odometer tripmeter displays be tw...

Page 22: ...pmeter select it by push ing the SELECT button until TRIP or F TRIP begins flashing TRIP or F TRIP will only flash for five seconds While TRIP or F TRIP is flashing push the RESET button for at least one second If you do not reset the fuel reserve tripmeter manually it will reset itself automatically and the display will return to the prior mode after refueling and traveling 5 km 3 mi NOTE The dis...

Page 23: ...t come on have a Yamaha dealer check the electrical circuit NOTE The oil change indicator may flash when the engine is revved with the scooter on the centerstand but this does not indicate a malfunction V belt replacement indicator V BELT This indicator flashes every 20000 km 12500 mi when the V belt needs to be replaced The electrical circuit of the indicator can be checked according to the follo...

Page 24: ...nter position EAU12500 Horn switch Press this switch to sound the horn EAU12660 Engine stop switch Set this switch to before starting the engine Set this switch to to stop the engine in case of an emergen cy such as when the vehicle overturns or when the throttle cable is stuck EAU12720 Start switch With the sidestand up push this switch while applying the front or rear brake to crank the engine w...

Page 25: ...ndle bar grip EAU12962 Rear brake lock lever This vehicle is equipped with a rear brake lock lever to prevent the rear wheel from moving while stopped at traffic signals railroad crossings etc To lock the rear wheel Push the rear brake lock lever to the left until it snaps into place To unlock the rear wheel Push the rear brake lock lever back to the original position NOTE Be sure to check that th...

Page 26: ...opped before mov ing the rear brake lock lever to the left EAU13162 Fuel tank cap To open the fuel tank cap 1 Open the lid by sliding the lever forward and then pull the lever up 2 Insert the key into the lock and turn it clockwise The lock will be re leased and the fuel tank cap can be removed To install the fuel tank cap 1 Align the match marks insert the fuel tank cap into the tank opening and ...

Page 27: ...eteriorate painted surfac es or plastic parts EAU36080 CAUTION ECA11400 Use only unleaded gasoline The use of leaded gasoline will cause severe damage to internal engine parts such as the valves and piston rings as well as to the exhaust system Your Yamaha engine has been de signed to use regular unleaded gaso line with a pump octane number R M 2 of 86 or higher or a research octane number of 91 o...

Page 28: ...er op eration Make sure that the exhaust system has cooled down before do ing any maintenance work CAUTION ECA10700 The following precautions must be observed to prevent a fire hazard or other damages Use only unleaded gasoline The use of leaded gasoline will cause unrepairable damage to the catalytic converter Never park the vehicle near pos sible fire hazards such as grass or other materials tha...

Page 29: ...rly se cured before riding EAU38120 Adjusting the rider backrest The rider backrest can be adjusted to the two different positions shown Adjust the backrest as follows 1 Open the seat See page 3 10 2 Remove the backrest bolts 3 Slide the backrest forward or back ward to the desired position 4 Install and securely tighten the backrest bolts 5 Close the seat 1 Rider backrest 1 1 Rider backrest 2 Bol...

Page 30: ...the helmet may hit objects causing loss of con trol and possibly an accident To release the helmet from the hel met holder Open the seat remove the helmet holding cable from the helmet holder and the helmet and then close the seat EAU38131 Storage compartments Storage compartment A To open the storage compartment when it is locked insert the key in the lock turn it counterclockwise and then slide ...

Page 31: ...Set this switch to to turn on the storage compartment light Set the switch to to turn off the storage compartment light NOTE The storage compartment light will automatically turn off when the seat is closed even if the light switch is set to the position Do not leave your scooter unat tended with the seat open CAUTION ECA15280 Do not leave the seat open for an ex tended period of time with the sto...

Page 32: ...g Do not keep anything valuable or breakable in the storage com partments WARNING EWA14220 Do not exceed the following loading limits Storage compartment A 2 kg 4 lb Storage compartment B 2 kg 4 lb Storage compartment C 3 kg 7 lb Maximum load for the vehicle 190 kg 419 lb EAU38151 Trunk WARNING EWA14230 Improper loading or overloading can cause loss of control and possibly an accident or personal ...

Page 33: ...circuit cut off system which cuts the ignition in certain situations See further down for an explanation of the ignition circuit cut off system WARNING EWA10240 The vehicle must not be ridden with the sidestand down or if the side stand cannot be properly moved up or does not stay up otherwise the sidestand could contact the ground and distract the operator resulting in a possible loss of control ...

Page 34: ...en the side stand is up but neither brake is ap plied It prevents starting when either brake is applied but the sidestand is still down It cuts the running engine when the sidestand is moved down Periodically check the operation of the ignition circuit cut off system according to the following procedure WARNING EWA10250 If a malfunction is noted have a Yamaha dealer check the system be fore riding...

Page 35: ... the engine start With the engine still running 9 Move the sidestand down Does the engine stall The system is OK The scooter can be ridden This check is most reliable if performed with a warmed up engine The sidestand switch may be defective The scooter should not be ridden until checked by a Yamaha dealer The brake switch may be defective The scooter should not be ridden until checked by a Yamaha...

Page 36: ...rious consequences Therefore it is very important in addition to a thorough visual inspec tion to check the following points before each ride NOTE Pre operation checks should be made each time the vehicle is used Such an inspection can be accomplished in a very short time and the added safety it assures is more than worth the time involved WARNING EWA11150 If any item in the Pre operation check li...

Page 37: ... soft or spongy have Yamaha dealer bleed hydraulic system Check brake pads for wear Replace if necessary Check fluid level in reservoir If necessary add recommended brake fluid to specified level Check hydraulic system for leakage 6 27 6 29 Rear brake Check operation If soft or spongy have Yamaha dealer bleed hydraulic system Check brake pads for wear Replace if necessary Check fluid level in rese...

Page 38: ... Centerstand sidestand Make sure that operation is smooth Lubricate pivots if necessary 6 32 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened Tighten if necessary Instruments lights signals and switches Check operation Correct if necessary Sidestand switch Check operation of ignition circuit cut off system If system is defective have Yamaha dealer check vehicle 3 1...

Page 39: ...ing the ve hicle for the first time In order for the ignition circuit cut off system to enable starting the side stand must be up WARNING EWA10290 Before starting the engine check the function of the igni tion circuit cut off system ac cording to the procedure described on page 3 16 Never ride with the sidestand down 1 Turn the key to ON and make sure that the engine stop switch is set to 2 Close ...

Page 40: ... on 4 Check for oncoming traffic and then slowly turn the throttle grip on the right in order to take off 5 Switch the turn signal off EAU16780 Acceleration and deceleration The speed can be adjusted by opening and closing the throttle To increase the speed turn the throttle grip in direction a To reduce the speed turn the throt tle grip in direction b EAU16792 Braking 1 Close the throttle complet...

Page 41: ...ngine break in There is never a more important period in the life of your engine than the period between 0 and 1600 km 1000 mi For this reason you should read the follow ing material carefully Since the engine is brand new do not put an excessive load on it for the first 1600 km 1000 mi The various parts in the engine wear and polish themselves to the correct operating clearances During this perio...

Page 42: ...n period immediately have a Yamaha dealer check the vehi cle EAU17212 Parking When parking stop the engine and then remove the key from the main switch WARNING EWA10310 Since the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them Do not park on a slope or on soft ground otherwise the vehicle may overturn CAUTION ECA10380 Never ...

Page 43: ...nly If this scooter is operated in abnormally dusty mud dy or wet conditions the air filter el ement should be cleaned or replaced more frequently otherwise rapid engine wear may result Con sult a Yamaha dealer for proper maintenance intervals EAU17301 PERIODIC MAINTENANCE PROPER PERIODIC MAINTENANCE OF YOUR VEHICLE IS IMPORTANT IN ORDER TO ENJOY LONG PLEA SURABLE SERVICE ESPECIALLY IMPORTANT ARE ...

Page 44: ...e and minor repairs How ever additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly NOTE If you do not have the tools or experi ence required for a particular job have a Yamaha dealer perform it for you WARNING EWA10340 Modifications not approved by Yamaha may cause loss of perfor mance excessive emissions and render the vehicle unsafe for use Consu...

Page 45: ...line Check fuel hoses for cracks or damage Replace if necessary 2 Spark plug Check condition Adjust gap and clean Replace every 10000 mi 16000 km or 18 months Replace 3 Valve clearance Check and adjust valve clear ance when engine is cold Every 26600 mi 42000 km 4 Crankcase breather system Check breather hose for cracks or damage Replace if necessary 5 Fuel injection Check engine idle speed 6 Evap...

Page 46: ...for dam age Replace if necessary 2 V belt case air filter element Clean 3 Front brake Check operation fluid level and for fluid leakage Replace brake pads if neces sary 4 Rear brake Check operation fluid level and for fluid leakage Replace brake pads if neces sary 5 Brake hoses Check for cracks or damage Replace Every 4 years 6 Rear brake lock Check operation Adjust 7 Wheels Check runout and for d...

Page 47: ...ivot shaft Apply silicone grease lightly 14 Centerstand and sidestand pivots Check operation Apply lithium soap based grease all purpose grease lightly 15 Sidestand switch Check operation and replace if necessary 16 Front fork Check operation and for oil leakage Replace if necessary 17 Shock absorber assemblies Check operation and for oil leakage Replace if necessary No ITEM ROUTINE INITIAL ODOMET...

Page 48: ...evel and vehi cle for coolant leakage Change Every 3 years 21 Final transmission oil Check vehicle for oil leakage Change 22 V belt Replace When the V belt replacement indicator flashes every 12500 mi 20000 km 23 Front and rear brake switches Check operation 24 Throttle grip hous ing and cable Check operation and free play Adjust the throttle cable free play if necessary Lubricate the throttle gri...

Page 49: ...e service After disassembling the brake master cylinders and calipers always change the fluid Regularly check the brake fluid levels and fill the reservoirs as required Every two years replace the internal components of the brake master cylinders and calipers and change the brake fluid Replace the brake hoses every four years and if cracked or damaged Downloaded from ManualsNet com search engine ...

Page 50: ...his chapter Refer to this section each time a cowl ing needs to be removed and installed EAU38192 Cowling A To remove the cowling 1 Remove the bolts 2 Slide the cowling slightly forward and then pull it upward as shown 1 Cowling A 2 Cowling B 1 2 1 Cowling C 2 Cowling D 3 Cowling E 4 Cowling F 1 Cowling G 2 Cowling H 3 Cowling I 3 2 1 4 1 2 3 1 Bolt 1 Downloaded from ManualsNet com search engine ...

Page 51: ...Pull the front of the cowling slightly upward as shown and then pull it off To install the cowling 1 Place the cowling in the original position and then push the front of the cowling downward 2 Install the windshield by installing the screws Cowlings F and H To remove one of the cowlings 1 Remove the corresponding floor board mat 1 Cowling A 1 Bolt 1 1 Screw 2 Windshield 1 2 1 Cowling B 1 Download...

Page 52: ...l the cowling down slightly and then pull it outward as shown To install the cowling 1 Insert the projections on the cowl ing into the slots as shown 1 Floorboard mat 1 Floorboard mat 1 1 1 Screw 2 Quick fastener 1 Screw 2 Quick fastener 1 2 2 1 2 2 1 Cowling F 1 Cowling H 1 1 Downloaded from ManualsNet com search engine ...

Page 53: ...ws and bolts 3 Pull the cowling outward and then slide it forward as shown To install the cowling 1 Place the cowling in the original position and then install the screws and bolts 2 Install cowling F Cowling E To remove the cowling Remove the screws and the quick fas teners and then pull the cowling off 1 Projection 1 Projection 1 1 1 1 1 1 Bolt 2 Screw 3 Cowling C 3 1 2 1 Bolt Downloaded from Ma...

Page 54: ...cowling F To remove cowling G first remove cowling H 4 Open the trunk See page 3 14 5 Remove the screws and the quick fasteners 6 Pull the cowling slightly forward and then pull it outward as shown Left Right To install the cowling 1 Place the cowling in the original position and then install the screws and the quick fasteners 1 Quick fastener 2 Screw 1 2 1 Screw 2 Quick fastener 1 Screw 2 Quick f...

Page 55: ...sits will cause any spark plug to slowly erode the spark plug should be removed and checked in accordance with the periodic mainte nance and lubrication chart In addition the condition of the spark plug can re veal the condition of the engine To remove the spark plug 1 Remove storage compartment B See page 6 21 2 Pull back the storage compart ment mat as shown 3 Remove the bolts and then pull stor...

Page 56: ...h a wire thickness gauge and if nec essary adjust the gap to specifica tion 2 Clean the surface of the spark plug gasket and its mating surface and then wipe off any grime from the spark plug threads 3 Install the spark plug with the spark plug wrench and then tight en it to the specified torque NOTE If a torque wrench is not available when installing a spark plug a good estimate of the correct to...

Page 57: ...il filter element The engine oil level should be checked before each ride In addition the oil must be changed and the oil filter ele ment replaced at the intervals specified in the periodic maintenance and lubri cation chart and when the oil change in dicator comes on To check the engine oil level 1 Place the vehicle on the center stand NOTE Make sure that the vehicle is positioned straight up whe...

Page 58: ...hole and then tighten the oil filler cap with the spark plug wrench 8 Install the engine oil filler cap cover by placing it in its original position 9 Place the floorboard mat in the original position To change the engine oil with or without oil filter element replace ment 1 Start the engine warm it up for several minutes and then turn it off 2 Place an oil pan under the engine to collect the used...

Page 59: ...and O rings CAUTION ECA12910 When removing the oil filter element cover the compression spring will fall out Take care not to lose the compression spring 7 Install the compression spring and oil filter element cover by installing the bolts then tightening them to the specified torque 1 Engine oil drain bolt 2 Washer 2 1 1 Bolt 2 Oil filter element cover 2 1 1 Oil filter element cover 2 O ring 3 Co...

Page 60: ...for oil leakage If oil is leaking im mediately turn the engine off and check for the cause 11 Reset the oil change indicator ac cording to the following procedure To reset the oil change indicator 1 Turn the key to ON 2 Hold the OIL CHANGE button pushed for at least three seconds 3 Release the OIL CHANGE but ton and the oil change indicator will go off NOTE If the engine oil is changed before the ...

Page 61: ...on chart 1 Start the engine warm up the final transmission oil by riding the scooter for several minutes and then stop the engine 2 Place the scooter on the center stand 3 Place an oil pan under the final transmission case to collect the used oil 4 Remove the oil filler cap and drain bolt to drain the oil from the final transmission case 5 Install the final transmission oil drain bolt and then tig...

Page 62: ... vehicle on a level sur face and hold it in an upright posi tion NOTE The coolant level must be checked on a cold engine since the level varies with engine temperature Make sure that the vehicle is posi tioned straight up when checking the coolant level A slight tilt to the side can result in a false reading 2 Check the coolant level in the cool ant reservoir NOTE The coolant should be between the...

Page 63: ... NOTE The radiator fan is automatically switched on or off according to the coolant temperature in the radia tor If the engine overheats see page 6 42 for further instructions EAU38111 Air filter element and check hoses and V belt case air filter element The air filter element and the V belt case air filter element should be ser viced at the intervals specified in the periodic maintenance and lubr...

Page 64: ... sure that the air filter ele ment is properly seated in the air filter case The engine should never be op erated without the air filter ele ment installed otherwise the piston s and or cylinder s may become excessively worn To clean the air filter check hoses 1 Remove cowling D See page 6 8 2 Check the hoses at the bottom of the air filter case for accumulated dirt or water 3 If dirt or water is ...

Page 65: ... dust and dirt and then blow out the dirt with compressed air as shown 5 Check the V belt case air filter ele ment for damage and replace it if necessary 6 Install the V belt case air filter ele ment by installing the screws 7 Install the V belt air filter case cov er by installing the screws CAUTION ECA12940 Make sure that the V belt filter ele ment is properly seated in its case 8 Install the co...

Page 66: ... intervals specified in the periodic maintenance and lubrication chart EAU36131 Tires To maximize the performance durabil ity and safe operation of your vehicle note the following points regarding the specified tires Tire air pressure The tire air pressure should be checked and if necessary adjusted before each ride WARNING EWA10500 The tire air pressure must be checked and adjusted on cold tires ...

Page 67: ... if the tire has a nail or glass fragments in it or if the sidewall is cracked have a Yamaha dealer replace the tire immediately NOTE The tire tread depth limits may differ from country to country Always comply with the local regulations Tire information This model is equipped with tubeless tires WARNING EWA10590 Operating the scooter with exces sively worn tires decrease riding stability and can ...

Page 68: ...the wheel Do not attempt even the smallest repair to the wheel A deformed or cracked wheel must be replaced The wheel should be balanced whenever either the tire or wheel has been changed or replaced An unbalanced wheel can result in poor performance adverse han dling characteristics and a short ened tire life Ride at moderate speeds after changing a tire since the tire sur face must first be brok...

Page 69: ...cessories are designed and test ed to be compatible with your vehi cle Please consider Genuine Yamaha Parts and Accessories be fore making a purchase Use of non Yamaha approved accessories or replacement parts may cause loss of handling stability and riding safety Since Yamaha cannot con trol the quality of accessories or parts manufactured by other compa nies Yamaha cannot be held liable for any ...

Page 70: ...ustment may be required if the rear brake lock lever does not hold properly When the rear brake lock lever is not in use the rear brake lock lever cable length should measure 45 mm to 47 mm 1 77 in to 1 85 in at the rear brake caliper Periodically check the rear brake lock lever cable length and if necessary adjust it as follows 1 Remove cowling G See page 6 8 2 To increase the rear brake lock le ...

Page 71: ...le the brake To check the brake pad wear check the wear indicator grooves If a brake pad has worn to the point that the wear indicator grooves have almost disap peared have a Yamaha dealer replace the brake pads as a set EAU34210 Rear brake pads Have a Yamaha dealer check each rear brake pad for damage and mea sure the lining thickness and if neces sary replace them as a set EAU22580 Checking the ...

Page 72: ... to poor braking performance Be careful that water does not en ter the brake fluid reservoir when refilling Water will significantly lower the boiling point of the fluid and may result in vapor lock Brake fluid may deteriorate paint ed surfaces or plastic parts Al ways clean up spilled fluid immediately As the brake pads wear it is nor mal for the brake fluid level to grad ually go down However if...

Page 73: ...e movement Replace damaged ca bles as soon as possible to prevent unsafe conditions EAU23111 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride In addi tion the cable should be lubricated at the intervals specified in the periodic maintenance chart EAU23172 Lubricating the front and rear brake levers The pivoting points of the...

Page 74: ... operation of the front fork must be checked as follows at the intervals specified in the periodic main tenance and lubrication chart To check the condition WARNING EWA10750 Securely support the vehicle so that there is no danger of it falling over Check the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level sur face and hold it in an u...

Page 75: ...he steering must be checked as fol lows at the intervals specified in the pe riodic maintenance and lubrication chart 1 Place a stand under the engine to raise the front wheel off the ground WARNING EWA10750 Securely support the vehicle so that there is no danger of it falling over 2 Hold the lower ends of the front fork legs and try to move them for ward and backward If any free play can be felt ...

Page 76: ...s severe burns Avoid any contact with skin eyes or clothing and al ways shield your eyes when working near batteries In case of contact administer the fol lowing FIRST AID EXTERNAL Flush with plenty of water INTERNAL Drink large quan tities of water or milk and im mediately call a physician EYES Flush with water for 15 minutes and seek prompt medical attention Batteries produce explosive hy drogen...

Page 77: ...y charged Storing a discharged battery can cause permanent battery damage To charge a sealed type MF battery a special constant volt age battery charger is required Using a conventional battery charger will damage the battery If you do not have access to a sealed type MF battery charg er have a Yamaha dealer charge your battery EAU37401 Replacing the fuses The main fuse and the fuse box which cont...

Page 78: ...use 2 Spare main fuse 1 2 1 Ignition fuse 2 Signaling system fuse 3 Headlight fuse 4 Backup fuse for odometer and clock 5 Fuel injection system fuse 6 Spare fuse 7 Radiator fan fuse 8 Auxiliary DC connector fuse 9 Taillight fuse 1 6 7 2 3 4 5 8 9 Specified fuses Main fuse 30 0 A Headlight fuse 15 0 A Signaling system fuse 10 0 A Ignition fuse 10 0 A Radiator fan fuse 10 0 A Auxiliary DC connector ...

Page 79: ...coupler NOTE There is one coupler for the low beam headlight There are two couplers for the high beam headlight 4 Unhook the headlight bulb holder and then remove the defective bulb WARNING EWA10790 Headlight bulbs get very hot There fore keep flammable products away from a lit headlight bulb and do not touch the bulb until it has cooled 1 Headlight bulb cover 1 1 Headlight coupler low beam 1 Head...

Page 80: ...fingerprints on the headlight bulb using a cloth moistened with al cohol or thinner 6 Connect the coupler if replacing the low beam headlight or connect both couplers if replacing the high beam headlight 7 Install the headlight bulb cover by turning it clockwise 8 Install the cowling 9 Have a Yamaha dealer adjust the headlight beam if necessary EAU24180 Tail brake light This model is equipped with...

Page 81: ...he coupler shown and then remove the multi function display unit by pulling it out 6 Remove the screws and then pull the panel off as shown 7 Remove the front turn signal light unit by removing the screws 8 Remove the socket together with the bulb by turning it counter 1 Bolt 2 Washer 3 Well nut 3 2 1 1 2 3 1 Rubber cover 1 Coupler 2 Multi function display unit 1 2 1 1 Screw 2 Panel 1 Front turn s...

Page 82: ...er cover in the origi nal position 15 Place the multi function display unit in the original position and then install the washers bolts and well nuts 16 Install the cowlings EAU34260 Replacing a rear turn signal light bulb 1 Place the scooter on the center stand 2 Remove cowling D for replacing the left turn signal light bulb or cowling G for replacing the right turn signal light bulb See page 6 8...

Page 83: ...rouble may occur dur ing operation Any problem in the fuel compression or ignition systems for example can cause poor starting and loss of power The following troubleshooting charts represent quick and easy procedures for checking these vital systems your self However should your scooter re quire any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience an...

Page 84: ...s compression There is no compression Check the ignition Have a Yamaha dealer check the vehicle Remove the spark plug and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug Have a Yamaha dealer check the vehicle The engine does not start Have a Yamaha dealer check the vehicle The engine does not start Check the battery Operate the ele...

Page 85: ...d has stopped press down on the cap while turning it counterclockwise and then remove the cap NOTE If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommended coolant as soon as possible Wait until the engine has cooled Check the coolant level in the reservoir and radiator The coolant level is OK The coolant level is low Check the cooling sy...

Page 86: ...e muffler outlet with a plastic bag after the engine has cooled down 2 Make sure that all caps and covers as well as all electrical couplers and connectors including the spark plug cap are tightly in stalled 3 Remove extremely stubborn dirt like oil burnt onto the crankcase with a degreasing agent and a brush but never apply such prod ucts onto seals gaskets and wheel axles Always rinse the dirt a...

Page 87: ...s before cleaning After riding in the rain near the sea or on salt sprayed roads Since sea salt or salt sprayed on the roads during winter are extremely cor rosive in combination with water carry out the following steps after each ride in the rain near the sea or on salt sprayed roads NOTE Salt sprayed on roads in the winter may remain well into spring 1 Clean the scooter with cold water and a mil...

Page 88: ...y will wear away the paint NOTE Consult a Yamaha dealer for advice on what products to use EAU36560 Storage Short term Always store your scooter in a cool dry place and if necessary protect it against dust with a porous cover CAUTION ECA10820 Storing the scooter in a poorly ventilated room or covering it with a tarp while it is still wet will allow water and humidity to seep in and cause rust To p...

Page 89: ...arking make sure to ground the spark plug electrodes while turning the engine over 4 Lubricate all control cables and the pivoting points of all levers and pedals as well as of the sidestand centerstand 5 Check and if necessary correct the tire air pressure and then lift the scooter so that both of its wheels are off the ground Alterna tively turn the wheels a little every month in order to preven...

Page 90: ...70 L 1 80 US qt 1 50 Imp qt Final transmission oil Type SAE10W30 type SE motor oil Quantity 0 25 L 0 26 US qt 0 22 Imp qt Cooling system Coolant reservoir capacity up to the maxi mum level mark 0 25 L 0 26 US qt 0 22 Imp qt Radiator capacity including all routes 1 57 L 1 66 US qt 1 38 Imp qt Air filter Air filter element Oil coated paper element Fuel Recommended fuel Unleaded gasoline only Fuel ta...

Page 91: ...l type Cast wheel Rim size 13M C x MT3 50 Rear wheel Wheel type Cast wheel Rim size 13M C x MT3 50 Front brake Type Single disc brake Operation Right hand operation Recommended fluid DOT 4 Rear brake Type Single disc brake Operation Left hand operation Recommended fluid DOT 4 Front suspension Type Telescopic fork Spring shock absorber type Coil spring oil damper Wheel travel 100 0 mm 3 94 in Rear ...

Page 92: ... beam indicator light LED Turn signal indicator light LED Coolant temperature warning light LED Engine trouble warning light LED Fuses Main fuse 30 0 A Headlight fuse 15 0 A Taillight fuse 10 0 A Signaling system fuse 10 0 A Ignition fuse 10 0 A Radiator fan fuse 10 0 A Fuel injection system fuse 10 0 A Auxiliary DC connector fuse 10 0 A Backup fuse 10 0 A Downloaded from ManualsNet com search eng...

Page 93: ...BER MODEL LABEL INFORMATION EAU26381 Key identification number The key identification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key EAU26410 Vehicle identification number The vehicle identification number is stamped into the frame NOTE The vehicle identification number is used to identify your vehicle and may be used to...

Page 94: ...he model label is affixed to the frame under the seat See page 3 10 Record the information on this label in the space provided This information will be needed when ordering spare parts from a Yamaha dealer 1 Model label 1 Downloaded from ManualsNet com search engine ...

Page 95: ...stigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Yamaha Motor Corporation U S A To contact NHTSA you may call the Vehicle Safety Hotline toll free at 1 888 327 4236 TTY 1 800 424 9153 go to http www safercar gov or write to Administrator NHTSA...

Page 96: ... new ve hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with the following systems i e modification remo...

Page 97: ...w is printed only as a reminder that maintenance work is required It is not acceptable proof of maintenance work Maintenance interval Date of service Mileage Servicing dealer name and address Remarks 600 mi 1000 km or 1 month 4000 mi 6000 km or 6 months 7000 mi 11000 km or 12 months 10000 mi 16000 km or 18 months 13000 mi 21000 km or 24 months 16000 mi 26000 km or 30 months 19000 mi 31000 km or 36...

Page 98: ...5 6 7 8 9 25000 mi 41000 km or 48 months 28000 mi 46000 km or 54 months 31000 mi 51000 km or 60 months Maintenance interval Date of service Mileage Servicing dealer name and address Remarks Downloaded from ManualsNet com search engine ...

Page 99: ...stered for warranty by an authorized Yamaha motorcycle dealer In order for this warranty to remain in effect this inspection and registration must take place within ten 10 days after transfer An inspection and registration fee will be charged for this service EMISSION CONTROL SYSTEM WARRANTY Yamaha Motor Corporation U S A also warrants to the ultimate purchaser and each subsequent purchaser of eac...

Page 100: ...uest at any later date Each Yamaha motorcycle dealer is held responsible for his setup service and warranty repair work Is the warranty transferable to second owners Yes The remainder of the existing warranty can be transferred upon request The unit has to be inspected and re registered by an authorized Yamaha motorcycle dealer for the policy to remain effective CUSTOMER SERVICE If your machine re...

Page 101: ...for covered repairs There s no deductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is included at no extra cost TRIP gives you up to 150 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service replacement vehicle rental emergen...

Page 102: ...factory backed protection even after your Yamaha Limited Warranty expires A special note If visiting your dealer isn t convenient contact Yamaha with your Primary ID number your frame number We ll be happy to help you get the Y E S coverage you need Yamaha Service Marketing P O Box 6555 Cypress CA 90630 1 866 YES EXTD 1 866 937 3983 Downloaded from ManualsNet com search engine ...

Page 103: ...cuit cut off system 3 16 Indicator and warning lights 3 2 K Key identification number 9 1 L Labels location of 1 6 License plate light 6 41 M Main switch steering lock 3 1 Maintenance and lubrication periodic 6 4 Maintenance emission control system 6 3 Maintenance periodic 6 1 Maintenance record 9 5 Matte color caution 7 1 Model label 9 2 Multi function display 3 3 N Noise regulation 9 4 P Parking...

Page 104: ...INDEX Vehicle identification number 9 1 W Warranty extended 9 9 Warranty limited 9 7 Wheel bearings checking 6 34 Wheels 6 26 Downloaded from ManualsNet com search engine ...

Page 105: ...Downloaded from ManualsNet com search engine ...

Page 106: ...PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO LTD PRINTED IN JAPAN 2007 7 0 4 1 E Downloaded from ManualsNet com search engine ...

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