manualshive.com logo in svg

Yamaha Morphous CP250W, Owner'S Manual, Page: 44 / 106

Share
Download
Yamaha Morphous CP250W Owner'S Manual Download Page 44

PERIODIC MAINTENANCE AND MINOR REPAIR 

Owner’s tool kit 

EAU38280 

EWA10340 

6 

^ 

€S§^ 

1. Owner’s tool kit 

The owner’s tool kit is located inside the 
trunk. (See page 3-14.) 
The service information included in this 

manual and the tools provided in the 

owner’s tool kit are intended to assist 
you in the performance of preventive 

maintenance and minor repairs. How-
ever, additional tools such as a torque 

wrench may be necessary to perform 
certain maintenance work correctly. 

NOTE: 

If you do not have the tools or experi-

ence required for a particular job, have 
a Yamaha dealer perform it for you. 

A WARNING 

Modifications not approved by 

Yamaha may cause loss of perfor-

mance, excessive emissions, and 
render the vehicle unsafe for use. 
Consult a Yamaha dealer before at-

tempting any changes. 

6-2 

Summary of Contents for Morphous CP250W

Page 1: ...OWNER S MANUAL LIT 11626 20 30 CP250Wm 1B7 28199 11 ...

Page 2: ...EAU10041 AWARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm YAMAHA LIT CALIF 65 01 ...

Page 3: ...basic maintenance of this scooter If you have any questions concerning the operation or maintenance of your scooter please consult a Yamaha dealer The design and manufacture of this Yamaha scooter fully comply with the emissions standards for clean air applicable at the date of manufacture Yamaha has met these standards without reducing the performance or economy of operation of the scooter To mai...

Page 4: ...dures easier or clearer NOTE This manual should be considered a permanent part of this scooter and should remain with it even if the scooter is sub sequently sold Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most current product information available at the time of printing there may be minor discrepancies between your scooter and thi...

Page 5: ...CP250W OWNER S MANUAL 2006 by Yamaha Motor Corporation U S A 1st edition April 2006 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed in Japan P N LIT 11626 20 30 ...

Page 6: ...ntrol system 6 3 General maintenance and lubrication chart 6 4 Removing and installing cowlings 6 8 Checking the spark plug 6 13 Canister 6 15 Engine oil and oil filter element 6 15 Final transmission oil 6 19 Coolant 6 20 Air filter element and check hoses and V belt case air filter element 6 21 Checking the throttle cable free play 6 24 Valve clearance 6 24 Tires 6 24 Cast wheels 6 26 Accessorie...

Page 7: ...ECIFICATIONS 8 1 CONSUMER INFORMATION 9 1 Identification numbers 9 1 Reporting safety defects 9 3 Scooter noise regulation 9 4 Maintenance record 9 5 YAMAHA MOTOR CORPORATION U S A STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY 9 7 YAMAHA EXTENDED SERVICE Y E S 9 9 TABLE OF CONTENTS ...

Page 8: ... scooter Making yourself con spicuous appears to be very effec tive in reducing the chance of this type of accident Therefore Wear a brightly colored jacket Use extra caution when ap proaching and passing through intersections since intersec tions are the most likely places for scooter accidents to occur Ride where other motorists can see you Avoid riding in another motorist s blind spot 1 1 Many ...

Page 9: ... a jacket substantial shoes trousers gloves etc is ef fective in preventing or reducing abrasions or lacerations Never wear loose fitting clothes otherwise they could catch on the control levers or wheels and cause injury or an accident Never touch the engine or exhaust system during or after operation They become very hot and can cause burns Always wear protec tive clothing that covers your legs ...

Page 10: ... your scooter Carefully inspect the accessory before using it to make sure that it does not in any way reduce ground clearance or cornering clearance limit sus pension travel steering travel or control operation or obscure lights or reflectors Accessories fitted to the handle bar or the front fork area can create instability due to improper weight distribution or aerody namic changes If accessorie...

Page 11: ...ch fire If you should swallow any gaso line inhale a lot of gasoline vapor or allow gasoline to get into your eyes see your doctor immediate ly If any gasoline spills on your skin or clothing immediately wash the affected area with soap and water and change your clothes EAU10371 Further safe riding points Be sure to signal clearly when making turns Braking can be extremely difficult 1 on a wet roa...

Page 12: ...A SAFETY INFORMATION and ankle so they do not flap and a bright colored jacket Do not carry too much luggage on the scooter An overloaded scoot 1 er is unstable 1 5 ...

Page 13: ...A SAFETY INFORMATION Location of important labels Please read the following important labels carefully before operating this vehicle EAU10381 1 1 2 3 4 5 6 7 8 9 10 1 6 ...

Page 14: ...ET eye protection and protective clothing 5GK 2118K 00 4 LOAD LIMIT 3 kg 7 lbs 5 6 TIRE INFORMATION Cold tire normal pressure should be set as follows Up to 90kg 198 lbs load FRONT 200 kPa 2 00 kgf cm2 29 psi REAR 225 kPa 2 25 kgf cm2 33 psi 90kg 198 lbs maximum load FRONT 200 kPa 2 00 kgf cm2 29 psi REAR 250 kPa 2 50 kgf cm2 36 psi 5FB 21668 01 A WARNING Improper loading can cause loss of control...

Page 15: ... 8 EMISSION HOSE ROUTING FUEL TANK THROTTLE BODY ATMOSPHERE CANISTER 5RU 21686 00 9 LOAD LIMIT 3 kg 7 lbs 10 A WARNING Improper loading can cause loss of control Read owner s manual for proper loading 3JJ 28446 A1 1 5RU 24877 A0 3TB 24877 A0 1 8 ...

Page 16: ...35 3 Fuse box page 6 35 4 Fuel tank cap page 3 8 5 Storage compartment C page 3 12 6 Storage compartment B page 3 12 7 Air filter element page 6 21 8 Owner s tool kit page 6 2 9 V belt case air filter element page 6 21 10 Centerstand page 6 32 11 Sidestand page 3 15 6 32 2 1 ...

Page 17: ...IPTION Right view EAU10420 1 Trunk page 3 14 2 Helmet holder page 3 12 3 Grab bar page 5 2 4 Engine oil filler cap page 6 15 5 Battery page 6 34 6 Coolant reservoir page 6 20 7 Rider backrest page 3 11 2 2 2 ...

Page 18: ... 3 7 2 Left handlebar switches page 3 6 3 Rear brake lock lever page 3 7 4 Multi function display page 3 3 5 Right handlebar switches page 3 6 6 Front brake lever page 3 7 7 Throttle grip page 6 24 8 Main switch steering lock page 3 1 9 Storage compartment A page 3 12 2 3 ...

Page 19: ...ights come on automatically when the engine is started and stay on until the key is turned to OFF or the EAU10660 OFF All electrical systems are off The key can be removed EAU10680 LOCK The steering is locked and all electrical systems are off The key can be re moved To lock the steering 1 Turn the handlebars all the way to the left 2 Push the key in from the OFF po sition and then turn it to LOCK...

Page 20: ...gine overheats When this occurs stop the engine immediately and allow the engine to cool The electrical circuit of the warning light can be checked by turning the key to ON If the warning light does not come on for a few seconds then go off have a Yamaha dealer check the electrical cir cuit CAUTION on for a few seconds then go off have a Yamaha dealer check the electrical circuit ECA10020 Do not o...

Page 21: ...owing a speedometer which shows the riding speed a tachometer which shows engine speed a fuel meter an odometer which shows the to tal distance traveled two tripmeters which show the distance traveled since they were last set to zero a fuel reserve tripmeter which shows the distance traveled since NOTE Be sure to turn the key to ON be fore using the SELECT and RE SET buttons When the key is turned...

Page 22: ...s The display cannot be changed back to F TRIP after pushing the RESET button Clock mode To set the clock 1 Push the SELECT button and 1 Fuel reserve tripmeter To reset a tripmeter select it by push ing the SELECT button until TRIP or F TRIP begins flashing TRIP or F TRIP will only flash for five seconds While TRIP or F TRIP is flashing push the RESET button for at least one second If you do not r...

Page 23: ...dicator does not come on have a Yamaha dealer check the electrical circuit NOTE The oil change indicator may flash when the engine is revved with the scooter on the centerstand but this does not indicate a malfunction V belt replacement indicator V BELT This indicator flashes every 20000 km 12500 mi when the V belt needs to be replaced The electrical circuit of the indicator can be checked accordi...

Page 24: ...eturns to the center position To cancel the turn signal lights push the switch in after it has re turned to the center position EAU12500 Horn switch K Press this switch to sound the horn EAU12660 Engine stop switch O Set this switch to O before starting the engine Set this switch to 3 to stop the engine in case of an emergen cy such as when the vehicle overturns or when the throttle cable is stuck...

Page 25: ...ated on the left handlebar grip To apply the rear brake pull this lever toward the handle bar grip 1 Rear brake lock lever This vehicle is equipped with a rear brake lock lever to prevent the rear wheel from moving while stopped at traffic signals railroad crossings etc To lock the rear wheel Push the rear brake lock lever to the left until it snaps into place To unlock the rear wheel Push the rea...

Page 26: ...ock lever to the left while the vehicle is mov ing otherwise loss of control or an accident may result Make sure that the vehicle is stopped before mov ing the rear brake lock lever to the left 1 Fuel tank cap To install the fuel tank cap 1 Align the match marks insert the fuel tank cap into the tank opening and then push down on the cap 1 Lid 2 Opening lever 2 Insert the key into the lock and tur...

Page 27: ...overfill the fuel tank oth erwise it may overflow when the fuel warms up and expands Avoid spilling fuel on the hot en gine ECA10070 CAUTION Use only unleaded gasoline The use of leaded gasoline will cause severe damage to internal engine parts such as the valves and piston rings as well as to the exhaust system Your Yamaha engine has been de signed to use regular unleaded gaso line with a pump oc...

Page 28: ...exhaust system is hot after op eration Make sure that the exhaust system has cooled down before do ing any maintenance work To open the seat 1 Place the scooter on the center stand 2 Insert the key into the main switch and then turn it counterclockwise to OPEN ECA10700 CAUTION The following precautions must be observed to prevent a fire hazard or other damages Use only unleaded gasoline The use of...

Page 29: ... place 2 Remove the key from the main switch if the scooter will be left un attended NOTE Make sure that the seat is properly se cured before riding 1 Rider backrest Adjust the backrest as follows 1 Open the seat See page 3 10 2 Remove the backrest bolts 1 Rider backrest 2 Bolt 3 Slide the backrest forward or back ward to the desired position 4 Install and securely tighten the backrest bolts 5 Clo...

Page 30: ...ride with a helmet attached to the helmet holder since the helmet may hit objects causing loss of con trol and possibly an accident Storage compartments EAU38131 Storage compartment A To open the storage compartment when it is locked insert the key in the lock turn it counterclockwise and then To release the helmet from the hel met holder Open the seat remove the helmet holding cable from the helm...

Page 31: ...1 Storage compartment light switch NOTE The storage compartment light will automatically turn off when the seat is closed even if the light switch is set to the position The storage compartment light switch is located under the seat Set this switch to to turn on the storage compartment light Set the switch to to turn off the storage compartment light Do not leave your scooter unat tended with the ...

Page 32: ...stic bag Do not keep anything valuable or breakable in the storage com partments 4 lb Storage compartment B 2 kg 4 lb Storage compartment C 3 kg 7 lb Trunk A WARNING EAU38151 EWA14230 Improper loading or overloading can Maximum load for the vehicle cause loss of control and possibly 190 kg 419 lb an accident or personal injury See page 6 24 for important loading and tire pressure information Alway...

Page 33: ...e ignition circuit cut off system 3 EWA10240 Push both sides of the lid down so that both latches snap into place A WARNING The vehicle must not be ridden with the sidestand down or if the side stand cannot be properly moved up or does not stay up otherwise the sidestand could contact the ground and distract the operator resulting in a possible loss of control Yamaha s ignition circuit cut off ECA...

Page 34: ...ing when the side stand is up but neither brake is ap plied 3 It prevents starting when either brake is applied but the sidestand is still down It cuts the running engine when the sidestand is moved down Periodically check the operation of the ignition circuit cut off system according to the following procedure EWA10250 A WARNING If a malfunction is noted have a Yamaha dealer check the system be f...

Page 35: ...l off 6 Move the sidestand up 7 Keep the front or rear brake applied 8 Push the start switch Does the engine start The brake switch may be defective The scooter should not be ridden until checked by a Yamaha dealer The brake switch may be defective The scooter should not be ridden until checked by a Yamaha dealer The brake switch may be defective The scooter should not be ridden until checked by a...

Page 36: ...ld have serious consequences Therefore it is very important in addition to a thorough visual inspec tion to check the following points before each ride NOTE Pre operation checks should be made each time the vehicle is used Such an inspection can be accomplished in a very short time and the added safety it assures is more than worth the time involved EWA11150 A WARNING If any item in the Pre operat...

Page 37: ...ration If soft or spongy have Yamaha dealer bleed hydraulic system Check brake pads for wear Replace if necessary Check fluid level in reservoir If necessary add recommended brake fluid to specified level Check hydraulic system for leakage 6 27 6 29 Rear brake Check operation If soft or spongy have Yamaha dealer bleed hydraulic system Check brake pads for wear Replace if necessary Check fluid leve...

Page 38: ...ng points if necessary 6 31 Centerstand sidestand Make sure that operation is smooth Lubricate pivots if necessary 6 32 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened Tighten if necessary Instruments lights signals and switches Check operation Correct if necessary Sidestand switch Check operation of ignition circuit cut off system If system is defective have Yama...

Page 39: ...ible to pre serve the battery Do not crank the en gine more than 10 seconds on any one attempt Starting the engine CAUTION EAU34460 ECA10250 See page 5 3 for engine break in in structions prior to operating the ve hicle for the first time In order for the ignition circuit cut off system to enable starting the side stand must be up A WARNING ECA11040 EWA10290 CAUTION For maximum engine life never a...

Page 40: ...ever with your left hand and holding the grab bar with your right hand push the scooter off the centerstand 1 Grab bar 2 Sit astride the seat and then ad just the rear view mirrors 3 Switch the turn signal on 4 Check for oncoming traffic and then slowly turn the throttle grip on the right in order to take off 5 Switch the turn signal off Front The speed can be adjusted by opening and closing the t...

Page 41: ... Engine break in EAU16841 There is never a more important period in the life of your engine than the period between 0 and 1600 km 1000 mi For this reason you should read the follow ing material carefully Since the engine is brand new do not put an excessive load on it for the first 1600 km 1000 mi The various parts in the engine wear and polish themselves to the correct operating clearances During...

Page 42: ...10 CAUTION ECA11650 Keep the engine speed below 9000 r min If any engine trouble should oc cur during the engine break in period immediately have a Yamaha dealer check the vehi cle Since the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them Do not park on a slope or on soft ground otherwise the vehicle may overturn CAUTION ECA...

Page 43: ...10320 If you are not familiar with mainte nance work have a Yamaha dealer do it for you OF YOUR VEHICLE IS IMPORTANT IN ORDER TO ENJOY LONG PLEA SURABLE SERVICE ESPECIALLY IMPORTANT ARE THE MAINTE NANCE SERVICES RELATED TO EMISSIONS CONTROL THESE CONTROLS NOT ONLY FUNCTION TO ENSURE CLEANER AIR BUT ARE ALSO VITAL TO PROPER EN GINE OPERATION AND MAXIMUM PERFORMANCE IN THE FOLLOW ING PERIODIC MAINTE...

Page 44: ...the performance of preventive maintenance and minor repairs How ever additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly NOTE If you do not have the tools or experi ence required for a particular job have a Yamaha dealer perform it for you A WARNING Modifications not approved by Yamaha may cause loss of perfor mance excessive emissions and render...

Page 45: ...n Replace every 10000 mi 16000 km or 18 months Spark plug Replace Check and adjust valve clear ance when engine is cold 3 Valve clearance Every 26600 mi 42000 km Check breather hose for cracks or damage Replace if necessary 4 Crankcase breather system 5 Fuel injection Check engine idle speed Check control system for dam age Replace if necessary Evaporative emis 6 sion control system For California...

Page 46: ...belt case air filter element V V V V V Clean V V V V V Check operation fluid level and for fluid leakage Replace brake pads if neces sary 3 Front brake V V V V V V Check operation fluid level and for fluid leakage Replace brake pads if neces sary 4 Rear brake V V V V V V Check for cracks or damage Replace 5 Brake hoses Check operation Adjust V V V 7 7 Every 4 years Rear brake lock V V V V V V Chec...

Page 47: ...tely repack with lith ium soap based grease Every 12000 mi 19000 km Check all chassis fitting and fasteners Correct if necessary 6 11 Chassis fasteners Apply lithium soap based grease all purpose grease lightly V V V V V 12 Front and rear brake lever pivot V V V V V Check operation Apply lithium soap based grease all purpose grease lightly 13 Centerstand and sidestand pivots Check operation and re...

Page 48: ...0 km 19 Cooling system V V V V V Final transmission oil Check vehicle for oil leakage Change Every 3 years 20 21 V belt Replace V V V When the V belt replacement indicator flashes every 12500 mi 20000 km Front and rear brake switches 22 Check operation V V V V V V Check operation and free play Adjust the throttle cable free play if necessary Lubricate the throttle grip housing and cable 23 Throttl...

Page 49: ...aulic brake service After disassembling the brake master cylinders and calipers always change the fluid Regularly check the brake fluid levels and fill the reservoirs as required Every two years replace the internal components of the brake master cylinders and calipers and change the brake fluid Replace the brake hoses every four years and if cracked or damaged 6 7 ...

Page 50: ... jobs described in this chapter Refer to this section each time a cowl ing needs to be removed and installed 1 Cowling A 2 Cowling B EAU38191 1 Cowling C 2 Cowling D 3 Cowling E 4 Cowling F 1 Cowling G 2 Cowling H 3 Cowling I Cowling A To remove the cowling 1 Remove the bolts 1 Bolt 2 Slide the cowling slightly forward and then pull it upward as shown 6 8 ...

Page 51: ...nstall the bolts 1 Screw 2 Windshield 2 Pull the front of the cowling slightly upward as shown and then pull it off 1 Bolt 1 Cowling B To install the cowling 1 Place the cowling in the original position and then push the front of the cowling downward 2 Install the windshield by installing the screws Cowlings F and H To remove one of the cowlings 1 Remove the corresponding floor board mat 6 6 9 ...

Page 52: ...2 Quick fastener 1 Cowling F 1 Floorboard mat 2 Remove the screws and the quick fasteners 1 Cowling H 1 Screw 2 Quick fastener To install the cowling 3 Pull the cowling down slightly and 1 Insert the tabs on the cowling into then pull it outward as shown the slots as shown 6 10 ...

Page 53: ...3 Place the floorboard mat in the original position 1 Bolt 2 Screw 3 Cowling C 3 Pull the cowling outward and then slide it forward as shown To install the cowling 1 Place the cowling in the original position and then install the screws and bolts 2 Install cowling F Cowling E To remove the cowling Remove the screws and the quick fas teners and then pull the cowling off 6 6 11 ...

Page 54: ...1 2 Remove cowling E 3 To remove cowling D first remove cowling F To remove cowling G first remove cowling H 4 Open the trunk See page 3 14 5 Remove the screws and the quick fasteners 6 Pull the cowling slightly forward and then pull it outward as shown Left 1 Screw 2 Quick fastener Right To install the cowling 1 Place the cowling in the original position and then install the screws and the quick ...

Page 55: ...y to check Since heat and deposits will cause any spark plug to slowly erode the spark plug should be removed and checked in accordance with the periodic mainte nance and lubrication chart In addition the condition of the spark plug can re veal the condition of the engine To remove the spark plug 1 Remove storage compartment B See page 6 21 2 Pull back the storage compart ment mat as shown 3 Remov...

Page 56: ...Tightening torque Spark plug 12 5 Nm 1 25 m kgf 9 ft lbf 1 NOTE If a torque wrench is not available when installing a spark plug a good estimate of the correct torque is 1 4 1 2 turn past finger tight However the spark plug should be tightened to the speci fied torque as soon as possible 4 Install the spark plug cap NOTE Make sure the spark plug wire is fas tened in the clamp as shown If the spark...

Page 57: ...ath er is not blocked and if necessary clean it EAU38211 Engine oil and oil filter element The engine oil level should be checked before each ride In addition the oil must be changed and the oil filter ele ment replaced at the intervals specified in the periodic maintenance and lubri cation chart and when the oil change in dicator comes on To check the engine oil level 1 Place the vehicle on the c...

Page 58: ...ankcase 1 Right floorboard mat 2 Engine oil filler cap cover 4 Remove the oil filler cap as shown with the spark plug wrench includ ed in the owner s tool kit 1 Engine oil filler cap 2 Dipstick 3 Maximum level mark 4 Minimum level mark 5 Spark plug wrench 5 Wipe the dipstick clean insert it back into the oil filler hole without screwing it in and then remove it again to check the oil level NOTE Th...

Page 59: ...ilter element is not being replaced 1 Oil filter element cover 2 O ring 3 Compression spring 4 Oil filter element CAUTION ECA12910 When removing the oil filter element cover the compression spring will 6 5 Remove the oil filter element cover by removing the bolts fall out Take care not to lose the compression spring 7 Install the compression spring and oil filter element cover by installing the bo...

Page 60: ...NG II or higher Be sure no foreign material en ters the crankcase 1 OIL CHANGE button 3 Release the OIL CHANGE but ton and the oil change indicator will go off NOTE If the engine oil is changed before the 9 Add the specified amount of the recommended engine oil and then install and tighten the oil filler cap 10 Start the engine and then let it idle oil change indicator comes on i e be 11 for sever...

Page 61: ...several minutes and then stop the engine 2 Place the scooter on the center stand 3 Place an oil pan under the final transmission case to collect the used oil 4 Remove the oil filler cap and drain bolt to drain the oil from the final transmission case 1 Final transmission oil filler cap 2 Final transmission oil drain bolt 5 Install the final transmission oil drain bolt and then tighten it to the sp...

Page 62: ... 1 Place the vehicle on a level sur face and hold it in an upright posi tion NOTE The coolant level must be checked on a cold engine since the level varies with engine temperature Make sure that the vehicle is posi tioned straight up when checking the coolant level A slight tilt to the side can result in a false reading 1 Maximum level mark 2 Minimum level mark 3 If the coolant is at or below the ...

Page 63: ...l mark 0 25 L 0 26 US qt 0 22 Imp qt CAUTION ECA10471 If coolant is not available use distilled water or soft tap water instead Do not use hard water or salt water since it is harmful to the engine If water has been used instead of coolant replace it with cool ant as soon as possible other wise the cooling system will not be protected against frost and corrosion If water has been added to the The ...

Page 64: ... in its original position and then install the bolts 9 Close the seat To clean the air filter check hoses 1 Remove cowling D See page 6 8 2 Check the hoses at the bottom of the air filter case for accumulated dirt or water i i 0k4V 1 i 3 S o V CAUTION ECA10480 1 Screw 2 Air filter case cover 5 Remove the screw and then pull the air filter element out Make sure that the air filter ele ment is prope...

Page 65: ...ir filter element 4 Lightly tap the V belt case air filter element to remove most of the dust and dirt and then blow out the dirt with compressed air as shown G zJPfife 5 Check the V belt case air filter ele ment for damage and replace it if necessary 6 Install the V belt case air filter ele ment by installing the screws 7 Install the V belt air filter case cov er by installing the screws CAUTION ...

Page 66: ...rance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart EAU36131 Tires To maximize the performance durabil ity and safe operation of your vehicle note the following points regarding the specified tires Tire air pressure The tire air pressure should be checked and if necessary adjusted before each ride A WARNING EWA10500 The tire air pr...

Page 67: ... loading of your vehicle is im portant for several characteristics of your vehicle such as handling braking performance and safety Do not carry loosely packed items that can shift Securely pack your heavi est items close to the center of the vehicle and distribute the weight evenly from side to side Properly check the condition and pressure of your tires NEVER OVERLOAD YOUR VEHICLE Make sure that ...

Page 68: ... The wheel rims should be checked for cracks bends warpage or damage before each ride If any damage is found have a Yamaha dealer replace the wheel Do not attempt even the smallest repair to 1 2 1 Valve stem nut 2 Valve stem locknut the wheel A deformed or cracked wheel must be replaced The wheel should be balanced whenever either the tire or wheel has been changed or replaced An unbalanced wheel ...

Page 69: ...s are designed and test ed to be compatible with your vehi cle Please consider Genuine Yamaha Parts and Accessories be fore making a purchase Use of non Yamaha approved accessories or replacement parts may cause loss of handling stability and riding safety Since Yamaha cannot con trol the quality of accessories or parts manufactured by other compa nies Yamaha cannot be held liable for any conseque...

Page 70: ...rection a To decrease the rear brake lock lever cable length turn the adjusting nut in direction b EWA10650 A WARNING If proper adjustment cannot be ob tained as described have a Yamaha dealer make this adjustment 3 Install the cowling 1 Adjusting nut 2 Rear brake lock lever cable length Rear brake lock lever cable adjust ment may be required if the rear brake lock lever does not hold proper ly Wh...

Page 71: ...he brake pad wear with out having to disassemble the brake To check the brake pad wear check the wear indicator grooves If a brake pad has worn to the point that the wear indicator grooves have almost disap peared have a Yamaha dealer replace the brake pads as a set EAU22580 Checking the brake fluid level Front brake EAU34210 Rear brake pads Have a Yamaha dealer check each rear brake pad for damag...

Page 72: ... in a harmful chemical reaction and lead to poor braking performance Be careful that water does not en ter the brake fluid reservoir when refilling Water will significantly lower the boiling point of the fluid and may result in vapor lock Brake fluid may deteriorate paint ed surfaces or plastic parts Al ways clean up spilled fluid immediately As the brake pads wear it is nor mal for the brake flui...

Page 73: ...ing of ca bles may result in internal rusting and cause interference with cable movement Replace damaged ca bles as soon as possible to prevent unsafe conditions Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride In addi tion the cable should be lubricated at the intervals specified in the periodic maintenance chart EAU23170 L...

Page 74: ...thium soap based grease all pur pose grease The operation of the centerstand and sidestand should be checked before each ride and the pivots and met al to metal contact surfaces should be lubricated if necessary To check the condition A WARNING EWA10750 Securely support the vehicle so that there is no danger of it falling over Check the inner tubes for scratches damage and excessive oil leakage To...

Page 75: ...n the pe riodic maintenance and lubrication chart 1 Place a stand under the engine to raise the front wheel off the ground A WARNING EWA10750 fork does not operate smoothly Securely support the vehicle so that have a Yamaha dealer check or re there is no danger of it falling over pair it r 7 _ 2 Hold the lower ends of the front 6 fork legs and try to move them for ward and backward If any free pla...

Page 76: ...gen gas Therefore keep sparks flames cigarettes etc away from the battery and pro vide sufficient ventilation when charging it in an enclosed space KEEP THIS AND ALL BATTER IES OUT OF THE REACH OF CHILDREN 1 Battery The battery is located behind cowling A See page 6 8 This model is equipped with a sealed type MF battery which does not require any maintenance There is no need to check the electroly...

Page 77: ...ler charge your battery Replacing the fuses EAU37401 ECA10630 Always keep the battery charged Storing a discharged battery can cause permanent battery damage To charge a sealed type MF battery a special constant volt age battery charger is required Using a conventional battery charger will damage the battery If you do not have access to a sealed type MF battery charg 1 Fuse box 2 Main fuse The mai...

Page 78: ... Main fuse 30 0 A Headlight fuse 15 0 A Signaling system fuse 10 0 A Ignition fuse 10 0 A Radiator fan fuse 10 0 A Auxiliary DC connector fuse 10 0 A Fuel injection system fuse 10 0 A Backup fuse 10 0 A Taillight fuse 10 0 A ECA10640 CAUTION Do not use a fuse of a higher amper age rating than recommended to avoid causing extensive damage to the electrical system and possibly a fire 3 Turn the key ...

Page 79: ...1 X2rj 1 V 1 Headlight bulb holder 1 Headlight bulb cover 3 Disconnect the headlight coupler NOTE 1 Headlight coupler high beam 1 Headlight bulb holder There is one coupler for the low beam headlight There are two couplers for the high beam headlight 4 Unhook the headlight bulb holder and then remove the defective bulb EWA10790 A WARNING Headlight bulbs get very hot There fore keep flammable produ...

Page 80: ... it with the bulb holder ECA10660 CAUTION Do not touch the glass part of the headlight bulb to keep it free from oil otherwise the transparency of the glass the luminosity of the bulb and the bulb life will be adversely af fected Thoroughly clean off any dirt and fingerprints on the headlight bulb using a cloth moistened with al cohol or thinner This model is equipped with an LED type of tail brak...

Page 81: ...4 Pull the rubber cover off as shown 1 Rubber cover 5 Disconnect the coupler shown and then remove the multi function display unit by pulling it out 1 Screw 2 Panel 7 Remove the front turn signal light unit by removing the screws 6 1 Coupler 2 Multi function display unit 6 Remove the screws and then pull the panel off as shown 6 39 1 Front turn signal light unit 2 Screw 8 Remove the socket togethe...

Page 82: ... Connect the coupler and then place the rubber cover in the origi nal position 15 Place the multi function display unit in the original position and then install the washers bolts and well nuts 16 Install the cowlings EAU34260 Replacing a rear turn signal light bulb 1 Place the scooter on the center stand 2 Remove cowling D for replacing the left turn signal light bulb or cowling G for replacing t...

Page 83: ...actory trouble may occur dur ing operation Any problem in the fuel compression or ignition systems for example can cause poor starting and loss of power The following troubleshooting charts represent quick and easy procedures for checking these vital systems your self However should your scooter re quire any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools exper...

Page 84: ...et Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug Operate the electric starter Remove the spark plug and check the electrodes Wet Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug Operate the electric starter Remove the spark plug and check the electrodes V Remove the spark plug and check the electrodes Dry Have a Yamaha dealer c...

Page 85: ...e to escape When the hissing sound has stopped press down on the cap while turning it counterclockwise and then remove the cap Wait until the engine has cooled Check the coolant level in the reservoir and radiator The coolant level is low Check the cooling system for leakage There is leakage Have a Yamaha dealer check and repair the cooling system There is no leakage Add coolant See NOTE The coola...

Page 86: ...ve dirt do not leave the cleaner on the af fected area any longer than in structed Also thoroughly rinse the area off with water immedi ately dry it and then apply a cor rosion protection spray Improper cleaning can damage windshields cowlings panels and other plastic parts Use only a soft clean cloth or sponge with mild detergent and water to clean plastic Do not use any harsh chemical products o...

Page 87: ...of stain less steel exhaust systems can be removed through polishing 3 To prevent corrosion it is recom mended to apply a corrosion pro tection spray on all metal including chrome and nickel plat ed surfaces 4 Use spray oil as a universal clean er to remove any remaining dirt 5 Touch up minor paint damage caused by stones etc 6 Wax all painted surfaces 7 Let the scooter dry completely be fore stor...

Page 88: ...a teaspoonful of engine oil into the spark plug bore c Install the spark plug cap onto Long term Before storing your scooter for several months 1 Follow all the instructions in the Care section of this chapter 2 Fill up the fuel tank and add fuel stabilizer if available to prevent the fuel tank from rusting and the the spark plug and then place the spark plug on the cylinder head so that the elect...

Page 89: ... month in order to prevent the tires from becoming degraded in one spot 6 Cover the muffler outlet with a plastic bag to prevent moisture from entering it 7 Remove the battery and fully charge it Store it in a cool dry place and charge it once a month Do not store the battery in an ex cessively cold or warm place less than 0 C 30 F or more than 30 C 90 F For more in formation on storing the batter...

Page 90: ...e or higher Engine oil quantity Without oil filter element replacement 1 50 L 1 59 US qt 1 32 Imp qt With oil filter element replacement 1 70 L 1 80 US qt 1 50 Imp qt Final transmission oil Type SAE10W30 type SE motor oil Quantity 0 25 L 0 26 US qt 0 22 Imp qt Cooling system Coolant reservoir capacity up to the maxi mum level mark 0 25 L 0 26 US qt 0 22 Imp qt Radiator capacity including all route...

Page 91: ...50 kPa 36 psi 2 50 kgf cm2 Front wheel Wheel type Cast wheel Rim size 13M C x MT3 50 Rear wheel Wheel type Cast wheel Rim size 13M C x MT3 50 Front brake Type Single disc brake Operation Right hand operation Recommended fluid DOT 4 Rear brake Type Single disc brake Operation Left hand operation Recommended fluid DOT 4 Front suspension Type Telescopic fork Spring shock absorber type Coil spring oil...

Page 92: ... 27 W 8 0 W x 2 10 0 A Rear turn signal light 12 V 21 0 W x 2 License plate light 12 V 5 0 W x 1 Meter lighting LED High beam indicator light LED Turn signal indicator light LED Coolant temperature warning light LED Engine trouble warning light LED Fuses Main fuse 30 0 A Headlight fuse 15 0 A Taillight fuse 10 0 A Signaling system fuse 10 0 A Ignition fuse 10 0 A Radiator fan fuse 10 0 A 8 3 ...

Page 93: ...0 Key identification number Vehicle identification number VEHICLE IDENTIFICATION NUMBER MODEL LABEL INFORMATION 1 1 Key identification number The key identification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key 1 Vehicle identification number The vehicle identification number is stamped into the frame NOTE The vehicle i...

Page 94: ...EAU26540 9 1 Model label The model label is affixed to the frame under the seat See page 3 10 Record the information on this label in the space provided This information will be needed when ordering spare parts from a Yamaha dealer 9 2 ...

Page 95: ...n an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Yamaha Motor Corporation U S A To contact NHTSA you may call the Vehicle Safety Hotline toll free at 1 888 327 4236 TTY 1 800 424 9153 go to http www safercar gov or write to Administra...

Page 96: ...into any new ve hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with the following systems i e modificat...

Page 97: ...hart below is printed only as a reminder that maintenance work is required It is not acceptable proof of maintenance work Maintenance interval Date of service Mileage Servicing dealer name and address Remarks 600 mi 1000 km or 1 month 4000 mi 6000 km or 6 months 7000 mi 11000 km or 12 months 10000 mi 16000 km or 18 months 13000 mi 21000 km or 24 months 16000 mi 26000 km or 30 months 19000 mi 31000...

Page 98: ...NSUMER INFORMATION 9 Maintenance interval Date of service Mileage Servicing dealer name and address Remarks 25000 mi 41000 km or 48 months 28000 mi 46000 km or 54 months 31000 mi 51000 km or 60 months 9 6 ...

Page 99: ...nd registered for warranty by an authorized Yamaha motorcycle dealer In order for this warranty to remain in effect this inspection and registration must take place within ten 10 days after transfer An inspection and registration fee will be charged for this service EMISSIONS CONTROL SYSTEM WARRANTY Yamaha Motor Corporation U S A also warrants to the ultimate purchaser and each subsequent purchase...

Page 100: ...time of sale and upon your request at any later date 3 Each Yamaha Motorcycle dealer is held responsible for his setup service and warranty repair work Q Is the warranty transferable to second owners A Yes The remainder of the existing warranty can be transferred upon request The unit has to be inspected and re registered by an authorized Yamaha Motorcycle dealer for the policy to remain effective...

Page 101: ...There s no deductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs CONSUMER INFORMATION EAU26750 In addition Travel and Recreation Interruption Protection TRIP is included at no extra cost TRIP gives you up to 150 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service replacement vehicle rent...

Page 102: ...ve strong factory backed protection even after your Yamaha Limited Warranty expires A special note If visiting your dealer isn t convenient contact Yamaha with your Primary ID number your frame number We ll be happy to help you get the YE S coverage you need Yamaha Service Marketing P O Box 6555 Cypress CA 90630 1 866 YES EXTD 1 866 937 3983 9 10 ...

Page 103: ...ification numbers 9 1 Ignition circuit cut off system 3 16 Indicator and warning lights 3 2 K Key identification number 9 1 L Labels location of 1 6 License plate light 6 41 M Main switch steering lock 3 1 Maintenance and lubrication periodic 6 4 Maintenance emission control system 6 3 Maintenance periodic 6 1 Maintenance record 9 5 Model label 9 2 Multi function display 3 3 N Noise regulation 9 4...

Page 104: ...INDEX Vehicle identification number 9 1 W Warranty extended 9 9 Warranty limited 9 7 Wheel bearings checking 6 34 Wheels 6 26 ...

Page 105: ......

Page 106: ...UR INVESTMENT Use Genuine YAMAHA Parts And Accessories See your Authorized YAMAHA Dealer for a Genuine YAMAHA Service Manual PRINTED ON RECYCLED PAPER YAMAHA YAMAHA MOTOR CO LTD PRINTED IN JAPAN 2006 5 0 6x2 Q E ...

Reviews:

No comments