Yamaha M-Slaz TFX150 Owner'S Manual Download | Manualshive

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background image

Instrument an

d

control functions

4-10

4

TIP

The fuel tank cap cannot be installed
unless the key is in the lock. In addi-
tion, the key cannot be removed if the
cap is not properly installed and
locked.

WARNING

EWA11142

Make sure that the fuel tank cap is
properly installe

d

b

efore ri

d

in

g

.

Leakin

g

fuel is a fire hazar

d

.

EAU13213

Fuel

Make sure there is sufficient gasoline in
the tank.

WARNING

EWA10882

Gasoline an

d

g

asoline vapors are

extremely flamma

b

le. To avoi

d

fires

an

d

explosions an

d

to re

d

uce the

risk of injury when refuelin

g

, follow

these instructions.

1. Before refueling, turn off the en-

gine and be sure that no one is sit-
ting on the vehicle. Never refuel
while smoking, or while in the vi-
cinity of sparks, open flames, or
other sources of ignition such as
the pilot lights of water heaters
and clothes dryers.

2. Do not overfill the fuel tank. Stop

filling when the fuel reaches the
bottom of the filler tube. Because
fuel expands when it heats up,
heat from the engine or the sun
can cause fuel to spill out of the
fuel tank.

3. Wipe up any spilled fuel immedi-

ately.

NOTICE:

Imme

d

iately

wipe off spille

d

fuel with a clean,

d

ry, soft cloth, since fuel may

d

eteriorate painte

d

surfaces or

plastic parts.

[ECA10072]

4. Be sure to securely close the fuel

tank cap.

WARNING

EWA15152

Gasoline is poisonous an

d

can

cause injury or

d

eath. Han

d

le

g

aso-

line with care. Never siphon

g

asoline

b

y mouth. If you shoul

d

swallow

some

g

asoline or inhale a lot of

g

as-

oline vapor, or

g

et some

g

asoline in

your eyes, see your

d

octor imme

d

i-

1. Fuel tank filler tube
2. Maximum fuel level

1

2

ZAUE0019

UB48E1E0.book Page 10 Friday, July 14, 2017 3:09 PM

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Summary of Contents for M-Slaz TFX150

Page 1: ...DIC183 TFX150 OWNER S MANUAL Read this manual carefully before operating this vehicle B48 F8199 E1 English E ...

Page 2: ...EAU46091 Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold UB48E1E0 book Page 1 Friday July 14 2017 3 09 PM ...

Page 3: ... In addition the many tips given in this manual will help keep your motorcycle in the best possible condition If you have any further questions do not hesitate to contact your Yamaha dealer The Yamaha team wishes you many safe and pleasant rides So remember to put safety first Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most cur rent...

Page 4: ...ential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer WARNING ...

Page 5: ...2017 by Thai Yamaha Motor Co Ltd 1st edition July 2017 All rights reserved Any reprinting or unauthorized use without the written permission of Thai Yamaha Motor Co Ltd is expressly prohibited Printed in Thailand UB48E1E0 book Page 2 Friday July 14 2017 3 09 PM ...

Page 6: ...ontrol system 7 2 General maintenance and lubrication chart 7 3 Removing and installing panels 7 7 Checking the spark plug 7 9 Engine oil and oil filter element 7 11 Coolant 7 13 Cleaning the air filter element 7 15 Adjusting the engine idling speed 7 16 Adjusting the throttle grip free play 7 16 Valve clearance 7 17 Tires 7 17 Cast wheels 7 19 Adjusting the clutch lever free play 7 19 Checking th...

Page 7: ...Front wheel 7 33 Rear wheel 7 34 Troubleshooting 7 36 Troubleshooting charts 7 37 Motorcycle care and storage 8 1 Matte color caution 8 1 Care 8 1 Storage 8 3 Specifications 9 1 Consumer information 10 1 Identification numbers 10 1 Index 11 1 UB48E1E0 book Page 2 Friday July 14 2017 3 09 PM ...

Page 8: ...vehicle They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Yamaha dealer 1 2 3 UB48E1E0 book Page 1 Friday July 14 2017 3 09 PM ...

Page 9: ...Location of important labels 1 2 1 1 B48 F1568 00 2 3 100kPa 1bar kPa psi kPa psi 225 33 250 36 225 33 250 36 B48 F1668 00 UB48E1E0 book Page 2 Friday July 14 2017 3 09 PM ...

Page 10: ...you Safe Riding Perform the pre operation checks each time you use the vehicle to make sure it is in safe operating condition Failure to inspect or maintain the vehi cle properly increases the possibility of an accident or equipment damage See page 5 1 for a list of pre operation checks This motorcycle is designed to carry the operator and a passen ger The failure of motorists to detect and recogn...

Page 11: ...to main tain control of the motorcycle The passenger should always hold onto the operator the seat strap or grab bar if equipped with both hands and keep both feet on the passenger footrests Never carry a passenger unless he or she can firmly place both feet on the passenger footrests Never ride under the influence of alcohol or other drugs This motorcycle is designed for on road use only It is no...

Page 12: ...ycle is changed To avoid the possibility of an accident use extreme caution when adding cargo or accessories to your motorcycle Use extra care when riding a motorcycle that has added cargo or accessories Here along with the information about accessories below are some general guidelines to follow if loading cargo to your motorcycle The total weight of the operator pas senger accessories and cargo ...

Page 13: ... change any of the vehicle s design or operation characteristics can put you and others at greater risk of serious injury or death You are responsible for injuries related to changes in the vehicle Keep the following guidelines in mind as well as those provided under Load ing when mounting accessories Never install accessories or carry cargo that would impair the per formance of your motorcycle Ca...

Page 14: ...e the motorcycle with tie downs or suitable straps that are attached to solid parts of the mo torcycle such as the frame or up per front fork triple clamp and not for example to rubber mounted handlebars or turn signals or parts that could break Choose the location for the straps carefully so the straps will not rub against painted surfaces during transport The suspension should be com pressed som...

Page 15: ...ority of fatalities from motorcycle or scooter accidents are the result of head injuries The use of a safety hel met is the single most critical factor in the prevention or reduction of head in juries Always select an approved motorcy cle helmet Pay attention to the following when choosing a motorcycle helmet The helmet must meet the safety standard TIS The helmet size must match the size of the r...

Page 16: ...information 2 7 2 Full type use only for riding at low to mid range speeds Full face type use for riding at mid range to high speeds ZAUU0004 ZAUU0005 ZAUU0006 UB48E1E0 book Page 7 Friday July 14 2017 3 09 PM ...

Page 17: ...1 Headlight page 7 31 2 Auxiliary light page 7 31 3 Fuel tank cap page 4 9 4 Air filter page 7 15 5 Battery page 7 29 6 Fuse page 7 30 7 Owner s tool kit page 7 1 8 Shift pedal page 4 8 9 Sidestand page 4 14 UB48E1E0 book Page 1 Friday July 14 2017 3 09 PM ...

Page 18: ...ge 7 32 2 Tail brake light page 7 32 3 Front brake fluid reservoir page 7 21 4 Front turn signal light page 7 32 5 Engine oil filter element page 7 11 6 Dipstick page 7 11 7 Rear brake fluid reservoir page 7 21 8 Brake pedal page 4 9 UB48E1E0 book Page 2 Friday July 14 2017 3 09 PM ...

Page 19: ... 1 Clutch lever page 4 8 2 Left handlebar switches page 4 7 3 Multi function meter unit page 4 4 4 Main switch steering lock page 4 1 5 Right handlebar switches page 4 7 6 Throttle grip page 7 16 7 Brake lever page 4 9 UB48E1E0 book Page 3 Friday July 14 2017 3 09 PM ...

Page 20: ...n the key is turned to ON The fuel pump can be heard when the key is turned to ON EAU10662 OFF All electrical systems are off The key can be removed WARNING EWA10062 Never turn the key to OFF or LOCK while the vehicle is moving Otherwise the electrical systems will be switched off which may result in loss of control or an accident EAU43143 LOCK The steering is locked and all electrical systems are...

Page 21: ...into the keyhole shutter receptacle as shown and then turn the key to the right to open the keyhole shutter To close the keyhole shutter Insert the keyhole shutter key into the keyhole shutter receptacle as shown and then turn the key to the left to close the keyhole shutter 1 Main switch steering lock key 2 Keyhole shutter key 1 2 UB48E1E0 book Page 2 Friday July 14 2017 3 09 PM ...

Page 22: ... dealer check the electrical circuit NOTICE ECA10022 Do not continue to operate the en gine if it is overheating TIP For radiator fan equipped vehi cles the radiator fan s automati cally switch on or off according to the coolant temperature in the ra diator If the engine overheats see page 7 38 for further instructions EAUE0261 Engine trouble warning light This warning light comes on or flashes if...

Page 23: ...U73134 Multi function meter unit WARNING EWA12423 Be sure to stop the vehicle before making any setting changes to the multi function meter unit Changing settings while riding can distract the operator and increase the risk of an accident The multi function meter unit is equipped with the following speedometer tachometer odometer two tripmeters clock fuel meter backlight setting mode TIP Be sure t...

Page 24: ... TRIP 2 backlight setting ODO To reset a tripmeter push the SE LECT switch for two seconds while that tripmeter is displayed TIP The odometer will lock at 999999 and cannot be reset The tripmeters will reset and con tinue counting after 9999 9 is reached Backlight setting mode To enter the backlight setting mode the vehicle must be stopped First push the SELECT switch to change the odometer and tr...

Page 25: ... 5 Push the SELECT switch for two seconds to start the clock TIP If you do not push the SELECT switch for 90 seconds the clock will not be set and will return to the prior time Fuelmeter The fuel meter indicates the amount of fuel in the fuel tank The display seg ments of the fuel meter disappear from F full towards E empty as the fuel level decreases When the last segment and fuel level warning i...

Page 26: ... signal a right hand turn push this switch to To signal a left hand turn push this switch to When released the switch returns to the cen ter position To cancel the turn signal lights push the switch in after it has re turned to the center position EAU12501 Horn switch Press this switch to sound the horn 1 Pass switch PASS 2 Dimmer switch 3 Turn signal switch 4 Horn switch 1 Start Engine stop switc...

Page 27: ... of the handlebar To disengage the clutch pull the lever toward the handlebar grip To engage the clutch release the lever The lever should be pulled rapidly and released slowly for smooth clutch operation The clutch lever is equipped with a clutch switch which is part of the start ing circuit cut off system See page 4 14 EAU12872 Shift pedal The shift pedal is located on the left side of the motor...

Page 28: ...1481 Fuel tank cap To remove the fuel tank cap 1 Open the fuel tank cap lock cover 2 Insert the key into the lock and turn it 1 4 turn clockwise The lock will be released and the fuel tank cap can be removed To install the fuel tank cap 1 Push the fuel tank cap into posi tion with the key inserted in the lock 2 Turn the key counterclockwise to the original position and then re move it 3 Close the ...

Page 29: ...rks open flames or other sources of ignition such as the pilot lights of water heaters and clothes dryers 2 Do not overfill the fuel tank Stop filling when the fuel reaches the bottom of the filler tube Because fuel expands when it heats up heat from the engine or the sun can cause fuel to spill out of the fuel tank 3 Wipe up any spilled fuel immedi ately NOTICE Immediately wipe off spilled fuel w...

Page 30: ...ot after op eration To prevent a fire hazard or burns Do not park the vehicle near possible fire hazards such as grass or other materials that easily burn Park the vehicle in a place where pedestrians or children are not likely to touch the hot exhaust system Make sure that the exhaust sys tem has cooled down before doing any maintenance work Do not allow the engine to idle more than a few minutes...

Page 31: ...as shown and then push the front of the seat down to lock it in place 2 Remove the key Rider seat To remove the rider seat 1 Remove the passenger seat See page 4 12 2 Remove the rider seat bolts then lift the rear of the seat and pull it backward To install the rider seat 1 Insert the projection on the front of the rider seat into the seat holder as shown and then place the seat in the original po...

Page 32: ...he passenger seat See page 4 12 2 Attach the helmet to the helmet holder and then securely install the passenger seat WARNING Never ride with a helmet at tached to the helmet holder since the helmet may hit ob jects causing loss of control and possibly an accident EWA10162 To release the helmet from the hel met holder Remove the passenger seat remove the helmet from the helmet holder and then inst...

Page 33: ...the sidestand could contact the ground and distract the operator resulting in a possible loss of control EAU15393 Starting circuit cut off system The starting circuit cut off system comprising the clutch switch and the neutral switch prevents starting when the transmission is in gear and the clutch lever is not pulled Periodically check the operation of the starting circuit cut off system accord i...

Page 34: ...hould not be ridden until checked by a Yamaha dealer 5 Turn the engine off 6 Shift the transmission into gear 7 Keep the clutch lever pulled 8 Push the start switch Does the engine start The clutch switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer NO YES The system is OK The motorcycle can be ridden YES NO If a malfunction is noted have a Yama...

Page 35: ...aha dealer Before using this vehicle check the following points ITEM CHECKS PAGE Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage 4 10 Engine oil Check oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 7 11 Coolant Check coolant level in reservoir If necessary add recommended coolant to specified level Check cool...

Page 36: ...ip free play and lubricate ca ble end and grip housing 7 16 7 25 Control cables Make sure that operation is smooth Lubricate cable ends if necessary 7 25 Drive chain Check chain slack Adjust if necessary Check chain condition Lubricate if necessary 7 23 7 24 Wheels and tires Check for damage Check tire condition and tread depth Check air pressure Correct if necessary 7 17 7 19 Brake and shift peda...

Page 37: ...Chassis fasteners Make sure that all nuts bolts and screws are properly tightened Tighten if necessary Instruments lights signals and switches Check operation Correct if necessary ITEM CHECKS PAGE UB48E1E0 book Page 3 Friday July 14 2017 3 09 PM ...

Page 38: ... starting circuit cut off system to enable starting one of the following conditions must be met The transmission is in the neutral position The transmission is in gear with the clutch lever pulled See page 4 14 for more informa tion 1 Turn the key to and make sure that the engine stop switch is set to The engine trouble warning light should come on for a few sec onds then go off NOTICE If the warn...

Page 39: ...l lustration TIP To shift the transmission into the neu tral position press the shift pedal down repeatedly until it reaches the end of its travel and then slightly raise it NOTICE ECA10261 Even with the transmission in the neutral position do not coast for long periods of time with the engine off and do not tow the motorcycle for long dis tances The transmission is properly lubricated only when t...

Page 40: ...erial carefully Since the engine is brand new do not put an excessive load on it for the first 1600 km 1000 mi The various parts in the engine wear and polish themselves to the correct operating clearances During this period prolonged full throt tle operation or any condition that might result in engine overheating must be avoided EAU17104 0 1000 km 0 600 mi Avoid prolonged operation above 5000 r ...

Page 41: ...nd exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned Do not park on a slope or on soft ground otherwise the vehicle may overturn increasing the risk of a fuel leak and fire Do not park near grass or other flammable materials which might catch fire UB48E1E0 book Page 4 Friday July 14 2017 3 09 PM ...

Page 42: ...e engine when performing maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while ser vicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death See page 2 3 for more in formation about carbon monox ide WARNING EWA15461 Brake dis...

Page 43: ...system NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING whichever comes first ANNUAL CHECK 1000 km or 2 months 4000 km or 6 months 8000 km or 10 months 12000 km or 14 months 16000 km or 18 months 1 Fuel line Check fuel hoses for cracks or damage 2 Fuel filter Check condition Replace if necessary Every 12000 km 7500 mi 3 Spark plug Check condition Clean and regap Replace Every 8000 km 5000 mi 4 Va...

Page 44: ...Clutch Check operation Adjust 4 Front brake Check operation fluid level and vehicle for fluid leakage Replace brake pads Whenever worn to the limit 5 Rear brake Check operation fluid level and vehicle for fluid leakage Replace brake pads Whenever worn to the limit 6 Brake hose Check for cracks or damage Check for correct routing and clamping Replace Every 4 years 7 Brake fluid Change Every 2 years...

Page 45: ... bearing play and steering for roughness Lubricate with lithium soap based grease Every 24000 km 15000 mi 14 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened 15 Brake lever pivot shaft Lubricate with silicone grease 16 Brake pedal pivot shaft Lubricate with silicone grease 17 Clutch lever pivot shaft Lubricate with silicone grease 18 Shift pedal pivot shaft Lubrica...

Page 46: ...level and vehicle for coolant leakage Change coolant Every 3 years 25 Front and rear brake switches Check operation 26 Moving parts and cables Lubricate 27 Throttle grip Check operation Check throttle grip free play and adjust if necessary Lubricate cable and grip housing 28 Lights signals and switches Check operation Adjust headlight beam NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING whicheve...

Page 47: ... or dusty areas Hydraulic brake service Regularly check and if necessary correct the brake fluid level Every two years replace the internal components of the brake master cylinder and caliper and change the brake fluid Replace the brake hoses every four years and if cracked or damaged UB48E1E0 book Page 6 Friday July 14 2017 3 09 PM ...

Page 48: ... panel needs to be removed and installed EAU73160 Panel A To remove the panel Remove the bolts and the quick fas tener screws and then take the panel off To install the panel Place the panel in the original position and then install the bolts and the quick fastener screws 1 Panel A 2 Panel B 2 1 1 Panel C 2 Panel D 1 2 1 Panel A 2 Bolt 3 Quick fastener screw 2 1 2 2 3 UB48E1E0 book Page 7 Friday J...

Page 49: ...n the original po sition and then install the bolts 2 Install panel A Panel C To remove the panel 1 Remove the seats See page 4 12 2 Remove the screws and then take the panel off To install the panel 1 Place the panel in the original po sition and then install the screws 2 Install the seats 1 Panel B 2 Bolt 2 2 1 1 Panel C 2 Screw 2 1 UB48E1E0 book Page 8 Friday July 14 2017 3 09 PM ...

Page 50: ...s easy to check Since heat and deposits will cause any spark plug to slowly erode the spark plug should be removed and checked in accordance with the periodic main tenance and lubrication chart In addi tion the condition of the spark plug can reveal the condition of the engine To remove the spark plug 1 Remove panel B See page 7 7 2 Remove the spark plug cap 3 Remove the spark plug as shown with t...

Page 51: ...essary adjust the gap to specifi cation To install the spark plug 1 Clean the surface of the spark plug gasket and its mating sur face and then wipe off any grime from the spark plug threads 2 Install the spark plug with the spark plug wrench and then tight en it to the specified torque TIP If a torque wrench is not available when installing a spark plug a good estimate of the correct torque is 1 ...

Page 52: ...u know that the en gine oil level is sufficient ECA10012 TIP The engine oil should be between the minimum and maximum level marks 4 If the engine oil is below the mini mum level mark add sufficient oil of the recommended type to raise it to the correct level 5 Install and tighten the oil filler cap To change the engine oil with or without oil filter element replace ment 1 Start the engine warm it ...

Page 53: ...engine oil strainer com pression spring O ring and the engine oil drain bolt and then tighten it to the specified torque NOTICE Before installing the engine oil drain bolt do not for get to install the O ring com pression spring and oil strainer in position ECA10422 1 Engine oil drain bolt 2 O ring 3 Compression spring 4 Strainer 5 Oil pan 2 3 4 5 1 ZAUE0672 1 Bolt 2 Oil filter element cover 1 Oil...

Page 54: ...l and correct it if necessary EAU20071 Coolant The coolant level should be checked before each ride In addition the cool ant must be changed at the intervals specified in the periodic maintenance and lubrication chart EAU3908A To check the coolant level 1 Place the vehicle on a level sur face and hold it in an upright posi tion TIP The coolant level must be checked on a cold engine since the level...

Page 55: ...s soon as possible other wise the cooling system will not be protected against frost and corrosion If water has been added to the coolant have a Yamaha dealer check the anti freeze content of the coolant as soon as possible otherwise the effectiveness of the coolant will be reduced ECA10473 5 Install the panel EAU33032 Changing the coolant The coolant must be changed at the in tervals specified in...

Page 56: ...then blow the remaining dirt out with compressed air as shown If the air filter element is damaged replace it 6 Insert the air filter element into the air filter case NOTICE Make sure that the air filter element is properly seated in the air filter case The engine should never be operated without the air filter element installed otherwise the piston s and or cylinder s may become excessively worn ...

Page 57: ...on b TIP If the specified idling speed cannot be obtained as described above have a Yamaha dealer make the adjustment EAU21376 Adjusting the throttle grip free play The throttle grip free play should mea sure 3 0 5 0 mm 0 12 0 20 in at the inner edge of the throttle grip Periodi cally check the throttle grip free play and if necessary adjust it as follows TIP The engine idling speed must be cor re...

Page 58: ... depends on a relatively small area of road contact Therefore it is essential to maintain the tires in good condition at all times and replace them at the appropriate time with the speci fied tires Tire air pressure The tire air pressure should be checked and if necessary adjusted before each ride WARNING EWA10504 Operation of this vehicle with im proper tire pressure may cause se vere injury or d...

Page 59: ... who has the necessary professional knowl edge and experience to do so Ride at moderate speeds after changing a tire since the tire surface must first be broken in for it to develop its optimal characteristics Tire information This model is equipped with tubeless tires and rubber tire air valves Tires age even if they have not been used or have only been used occasion ally Cracking of the tread an...

Page 60: ... a Yamaha dealer replace the wheel Do not attempt even the smallest repair to the wheel A de formed or cracked wheel must be replaced The wheel should be balanced whenever either the tire or wheel has been changed or replaced An unbalanced wheel can result in poor performance adverse han dling characteristics and a short ened tire life EAU22047 Adjusting the clutch lever free play Measure the clut...

Page 61: ... turn the adjusting nut in di rection b 7 Tighten the locknut at the crank case 8 Tighten the locknut at the clutch lever and then slide the rubber cover to its original position EAU22393 Checking the front and rear brake pads The front and rear brake pads must be checked for wear at the intervals spec ified in the periodic maintenance and lubrication chart EAU22432 Front brake pads Each front bra...

Page 62: ... set EAU22582 Checking the brake fluid level Before riding check that the brake fluid is above the minimum level mark Check the brake fluid level with the top of the reservoir level Replenish the brake fluid if necessary Front brake Rear brake WARNING EWA15991 Improper maintenance can result in loss of braking ability Observe these precautions Insufficient brake fluid may al low air to enter the b...

Page 63: ...arts Always clean up spilled fluid immediately As the brake pads wear it is normal for the brake fluid level to gradually go down A low brake fluid level may indi cate worn brake pads and or brake system leakage therefore be sure to check the brake pads for wear and the brake system for leakage If the brake fluid level goes down suddenly have a Yamaha dealer check the cause before further riding E...

Page 64: ...t a Yamaha dealer before ad justing the drive chain slack 1 Loosen the axle nut and the lock nut on each side of the swingarm 2 To tighten the drive chain turn the drive chain slack adjusting bolt on each side of the swingarm in di rection a To loosen the drive chain turn the adjusting bolt on each side of the swingarm in di rection b and then push the rear wheel forward NOTICE Improp er drive cha...

Page 65: ...t otherwise it will quickly wear out especially when riding in dusty or wet areas Service the drive chain as follows NOTICE ECA10584 The drive chain must be lubricated after washing the motorcycle riding in the rain or riding in wet areas 1 Clean the drive chain with soap water to remove the accumulated dust mud and then dry off 2 Apply the cleaning spray on all the links and plates of chain then ...

Page 66: ...ossible to prevent unsafe conditions EWA10712 EAUE1191 Checking and lubricating the throttle grip and cable end The operation of the throttle grip should be checked before each ride In addition the cable end should be lubri cated by a Yamaha dealer at the inter vals specified in the periodic maintenance chart The throttle cable is equipped with a rubber cover Make sure that the cover is securely i...

Page 67: ...pedal pivots should be lu bricated if necessary Brake pedal Shift pedal EAU23144 Checking and lubricating the brake and clutch levers The operation of the brake and clutch levers should be checked before each ride and the lever pivots should be lu bricated if necessary Brake lever Clutch lever Recommended lubricant Lithium soap based grease UB48E1E0 book Page 26 Friday July 14 2017 3 09 PM ...

Page 68: ...aler check or repair it Otherwise the sidestand could contact the ground and distract the operator re sulting in a possible loss of control EAUM2701 Lubricating the swingarm piv ots The swingarm pivots must be lubricat ed at the intervals specified in the peri odic maintenance and lubrication chart Recommended lubricants Brake lever Silicone grease Clutch lever Lithium soap based grease Recommende...

Page 69: ...al times to check if the front fork compresses and re bounds smoothly NOTICE ECA10591 If any damage is found or the front fork does not operate smoothly have a Yamaha dealer check or re pair it EAU23285 Checking the steering Worn or loose steering bearings may cause danger Therefore the operation of the steering must be checked as fol lows at the intervals specified in the periodic maintenance and...

Page 70: ...ways shield your eyes when working near batteries In case of contact administer the fol lowing FIRST AID EXTERNAL Flush with plenty of water INTERNAL Drink large quan tities of water or milk and im mediately call a physician EYES Flush with water for 15 minutes and seek prompt medical attention Batteries produce explosive hy drogen gas Therefore keep sparks flames cigarettes etc away from the batt...

Page 71: ...on NOTICE When install ing the battery be sure the key is turned to OFF then connect the positive lead before con necting the negative lead ECA16841 4 After installation make sure that the battery leads are properly con nected to the battery terminals NOTICE ECA16531 Always keep the battery charged Storing a discharged battery can cause permanent battery damage EAUE1423 Replacing the fuse The fuse...

Page 72: ...50 Headlight This model is equipped with an LED type headlight If a headlight does not come on have a Yamaha dealer check its electrical circuit NOTICE ECA16581 Do not affix any type of tinted film or stickers to the headlight lens EAU54502 Auxiliary lights This model is equipped with LED type auxiliary lights If an auxiliary light does not come on have a Yamaha dealer check it Specified fuse 15 0...

Page 73: ...is model is not equipped with a centerstand follow these precautions when removing the front and rear wheel or performing other mainte nance requiring the motorcycle to stand upright Check that the motorcy cle is in a stable and level position be fore starting any maintenance A strong wooden box can be placed un der the engine for added stability To service the front wheel 1 Stabilize the rear of ...

Page 74: ...t the front wheel off the ground according to the procedure in the previous section Supporting the motorcycle 3 Remove the brake hose holder by removing the bolt 4 Remove the brake caliper by re moving the bolts 5 Remove the front wheel axle nut 6 Pull the wheel axle out and then remove the wheel NOTICE Do not apply the brake after the brake calipers have been re moved otherwise the brake pads wil...

Page 75: ...cified torques 7 Push down hard on the handlebar several times to check for proper fork operation EAU25081 Rear wheel EAUN0590 To remove the rear wheel WARNING EWA10822 To avoid injury securely support the vehicle so there is no danger of it falling over 1 Remove the drive chain guard by removing the bolts along with the collar 2 Remove the footrest plate by re moving the bolts 3 Remove the drive ...

Page 76: ...hain 10 While supporting the brake caliper bracket pull the wheel axle out along with the washer and chain puller and then remove the wheel NOTICE Do not apply the brake after the wheel and brake disc have been removed otherwise the brake pads will be forced shut ECA11073 To install the rear wheel 1 Install the wheel and the brake cal iper bracket by inserting the wheel axle along with the washer ...

Page 77: ...quick and easy procedures for checking these vital systems your self However should your motorcycle require any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are often inferior have a shorter service life an...

Page 78: ...the vehicle Have a Yamaha dealer check the vehicle Remove the spark plug and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug Have a Yamaha dealer check the vehicle The engine does not start Check the compression Operate the electric starter 2 Battery The engine turns over quickly The engine turns over slowly The battery is good Dry...

Page 79: ... hiss ing sound has stopped press down on the cap while turning it counterclockwise and then remove the cap TIP If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommended cool ant as soon as possible Wait until the engine has cooled Check the coolant level in the reservoir and radiator The coolant level is OK The coolant level is low Check ...

Page 80: ...outlet with a plastic bag after the engine has cooled down 2 Make sure that all caps and cov ers as well as all electrical cou plers and connectors including the spark plug cap are tightly in stalled 3 Remove extremely stubborn dirt like oil burnt onto the crankcase with a degreasing agent and a brush but never apply such prod ucts onto seals gaskets sprock ets the drive chain and wheel axles Alwa...

Page 81: ...n water Use a toothbrush or bottlebrush for hard to reach areas Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning Use the special sponge which is located under the tool kit to clean the muffler and to remove any discoloration from it After riding in the rain near the sea or on salt sprayed roads Since sea salt or salt spra...

Page 82: ...ax to any rubber and plastic parts but treat them with a suitable care product Avoid using abrasive polishing compounds as they will wear away the paint TIP Consult a Yamaha dealer for ad vice on what products to use Washing rainy weather or humid climates can cause the headlight lens to fog Turning the headlight on for a short period of time will help remove the moisture from the lens EAU43204 St...

Page 83: ...he engine over EWA10952 e Remove the spark plug cap from the spark plug and then install the spark plug and the spark plug cap 4 Lubricate all control cables and the pivoting points of all levers and pedals as well as of the side stand centerstand 5 Check and if necessary correct the tire air pressure and then lift the motorcycle so that both of its wheels are off the ground Alterna tively turn th...

Page 84: ...element replacement 1 00 L 1 06 US qt 0 88 Imp qt Coolant quantity Coolant reservoir up to the maximum level mark 0 25 L 0 26 US qt 0 22 Imp qt Radiator including all routes 0 52 L 0 55 US qt 0 46 Imp qt Air filter Air filter element Dry element Fuel Recommended fuel Gasohol E10 Fuel tank capacity 10 2 L 2 69 US gal 2 24 Imp gal Spark plug s Manufacturer model NGK CR9E Spark plug gap 0 7 0 8 mm 0 ...

Page 85: ...e Type Single disc brake Operation Right foot operation Specified brake fluid DOT 3 or 4 Front suspension Type Telescopic fork Spring shock absorber type Coil spring oil damper Wheel travel 130 mm 5 1 in Rear suspension Type Swingarm link suspension Spring shock absorber type Coil spring oil damper Wheel travel 105 mm 4 1 in Electrical system System voltage 12 V Ignition system TCI Charging system...

Page 86: ...BER EAU26401 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided TIP The vehicle identification number is used to identify your motorcycle and may be used to register your motorcy cle with the licensing authority in your area EAU26442 Engine serial number The engine serial number is stamped into the crankc...

Page 87: ...cation numbers 10 1 Indicator lights and warning lights 4 3 K Keyhole shutter 4 2 L Labels location 1 1 M Main switch steering lock 4 1 Maintenance and lubrication periodic 7 3 Maintenance emission control system 7 2 Matte color caution 8 1 Multi function meter unit 4 4 N Neutral indicator light 4 3 P Panels removing and installing 7 7 Parking 6 4 Part locations 3 1 Pass switch 4 7 S Safe riding p...

Page 88: ...Index 11 2 11 W Wheel bearings checking 7 29 Wheel front 7 33 Wheel rear 7 34 Wheels 7 19 UB48E1E0 book Page 2 Friday July 14 2017 3 09 PM ...

Page 89: ...UB48E1E0 book Page 3 Friday July 14 2017 3 09 PM ...

Page 90: ...PRINTED IN THAILAND 2017 07 E DIC183 ...

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