Yamaha GTS1000MZ User Manual Download Page 8

8

Manual GTS-1000MZ - EN - D09-GV09020-01  

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Advice: The hardness of the wood depends on the wood type, the time between pruning and chipping and how dry the branches are. 

The machine performs best if the branches are chipped right after pruning.

 

Check the torque of the blade bolts every two hours. If needed adjust the torque! (see chapter 7.5)

6.4. Stopping the machine

Make sure the machine is completely empty before stopping the engine. After feeding the last branch into the 

machine, let the machine turn for a couple of minutes. Then you can switch the machine off using the on/off 

switch.

  

Don’t hesitate to use the emergency button in case of unexpected situations.

6.5. Emergency stop button

The emergency stop button is located on the chassis on the side of the input (Fig 14). The button can be opera-

ted by foot or hand. Push the emergency stop button by pressing the button. The engine will stop immediately. 

To release the emergency stop button, turn the red button. Within half a turn, the button is released and it will be possible to start the 

machine again.

6.6. Deflector

The deflector guides the woodchips so they end up on a pre defined place. The angle of the deflector can be changed by the wingnut. 

  

Never stand in front of the output of a woodchipper when the engine is turning.

6.7. Blocking of the rotor

It is possible that the rotor blocks because the rotor was not empty before stopping the engine, or the emergency push button was pressed 

(leaving woodchips inside the rotor) or because the engine has stopped due to overloading the chipper with too many branches, etc.

To de-block the motor, follow these steps:

Put the on/off switch in the “off” position. Remove the input and output 

tubes. Remove the bracket from the bearing housing by loosening the 

two bolts. The black cover can now be removed (Fig.15.1). Use the 

supplied key and slide it over the shaft of the rotor (Fig.15.2). Twist the 

key up and down and remove the woodchips between the blades on 

the rotor and the counter blade.

  

Use a branch or a tool to remove the woodchips between the 

blades. Never use your hands. Be careful! The blades are very 

sharp and can cause serious injuries. Assemble the input as explained in chapter 4.2.1. Assemble the output as explained in 

chapter 4.2.2.

  

Always check the blades after a jam. Replace the blades immediately when damaged.  

Using damaged blades is very dangerous.

6.8. Blocking of output

When too much wet material is put into the input, it is possible that the output jams. 

To empty the output tube, follow these steps:

Put the on/off switch in the “off” position. Disassemble the output tube from the machine and remove all the material inside the output 

tube. Remove all the material on top of the rotor. Also remove the material inside the rotor to prevent the machine from blocking during 

start up.

  

Use a branch or a tool to remove the woodchips between the blades. Never use your hands. Be careful! The blades are very 

sharp and can cause serious injuries.

 

  Assemble the output as explained in chapter 4.2.2.

6.9 Moving the machine

The machine is equipped with a bumper. Put the machine in a van or on a trailer. Make sure the bumper is touching a vertical flat surf-

ace. Now use straps to tie down the machine. Use the chassis to attach the straps to the machine. Check that the machine can’t move. 

Never use the input or output tube to strap the machine down.

Fig. 14

Fig. 15.1

Fig. 15.2

Summary of Contents for GTS1000MZ

Page 1: ...MANUAL Users manual GTS1000MZ English Original instructions www vilagrancha com D09 GV09020 01 ...

Page 2: ......

Page 3: ...ly of the turnable output tube option 6 5 Controls 7 6 Instrucions for use 6 1 Preparation 7 6 2 Starting the machine 7 6 3 Chipping shredding 7 6 4 Stopping the machine 8 6 5 Emergency stop 8 6 6 Deflector 8 6 7 Blocking of the rotor 8 6 8 Output jammed 8 6 9 Moving the machine 8 7 Maintenance 7 1 Cleaning 9 7 2 Verification of the emergency stop button 9 7 3 Replacing and adjusting the belts 9 7...

Page 4: ...eed intake opening See that the machine stands horizontal and check the tire pressure regularly minimum 1 5 bar maximum 1 9 bar The engine should only be run outdoors or in well ventilated spaces The smoke from the exhaust is very toxic and prolonged inhalation can be fatal The fuel tank must be filled using a funnel Fig 1 always in the open air or in a well ventilated space with the engine switch...

Page 5: ...e ORIGINAL spare parts which are safe and guaranteed replacements 2 4 Warranty The warranty will be granted in accordance with the text on the last page of this instruction manual 3 General description The GTS1000MZ is a woodchipper intended to shred all kinds of fresh cut wood with a diameter of maximum 8 cm It is also possible to shred roots but the roots need to be cleaned from sand earth rocks...

Page 6: ...Make sure the hinges are on the bottom facing the machine Fig 6 Lift the hopper and hold it above the rotor housing Slide the hinges in the holes on the rotor housing Tilt the hopper to the front until it touches the rotor housing Fig 7 Use the 2 long allen bolts M8x25 2 spring washers and two rings to fix the hopper to the rotor housing Tighten firmly Fig 8 Advice Put the spring washers over the ...

Page 7: ...utton is not active see chapter 6 5 Verify the position of the deflector see chapter 6 6 Put the on off switch in the on position not applicable for electric start machines Pull the starter rope depending 3 to 6 times to start the engine When the engine is running push the choke handle back to the normal position If you leave the choke handle open too long you will drawn the engine Let the engine ...

Page 8: ...de block the motor follow these steps Put the on off switch in the off position Remove the input and output tubes Remove the bracket from the bearing housing by loosening the two bolts The black cover can now be removed Fig 15 1 Use the supplied key and slide it over the shaft of the rotor Fig 15 2 Twist the key up and down and remove the woodchips between the blades on the rotor and the counter b...

Page 9: ... the distance between blades and counterblade because the rotor can turn freely Tension the belts by moving the engine block away from the rotor and once the correct belt tension is found block the engine position by screwing tight the 4 bolts to the chassis Once you have got the right tension check that the pulleys are aligned You can check this by holding a bar against the pulleys Fig 16 5 You h...

Page 10: ...en the bolts Don t forget to block the rotor be fore using tools Tighten the bolts with a torque wrench up to 80Nm for the cutting blades Fig 19 After installing the blades check the gap between the blades and the counter blade Fig 20 The gap should not be smaller than 0 5mm and not bigger than 1 00mm The best way to check the gap is when the counter blade is in the middle of the grinded surface o...

Page 11: ...ngine Yamaha MZ300 Starter Recoil Displacement 296 cc Power 10 hp 7 46 kW Fuel Unleaded Fuel tank capacity 5 8 l Oil sensor Yes Max diameter branches 80 mm Input Input height 105 cm Input dimensions 25 x 25 cm Output Output height 138 cm Output direction Side Deflector 90 adjustable Emergency stop Yes Diameter wheels 40 cm Wheels On ball bearings Blades 2 1 counterblade Dimensions l x w x h 125 x ...

Page 12: ...e jams during use The engine will not start turn because the rotor is jammed The diameter of the branch is too big There are unacceptable mate rials such as stones or metal in the input tube Shut off the engine and remove the key from the start switch Remove the cap from the rotor axle Turn the rotor a few degrees counter clock wise by means of the de blocking tool Block the rotor by blocking this...

Page 13: ... and the corresponding labour but not the costs of transport The purchase invoice is also the warranty certificate and so the serial number must be mentioned on the invoice 4 Exceptions The warranty is invalidated when the operating and maintenance instructions which are provided with the machine have not been followed when an inproper use has been made when not original spare parts have been used...

Page 14: ...000 14 EC of the European Parliament and of the Council of 8 May 2000 on the approximation of the laws of the Member States relating to the noise emission in the environ ment by equipment for use outdoors That the following harmonized standards have been used EN 12100 Safety of Machinery EN 13683 A2 Garden Equipment expect part 5 2 2 5 2 3 1 EN 13525 Forestry Machinery only part 4 3 4 4 5 1 EN 112...

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Page 16: ...www vilagrancha com ...

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