Yamaha Grizzly Owner'S Manual Download Page 153

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8-63

WARNING

EWB02281

Do not smoke when checking the fuel system.
Fuel can ignite or explode, causing severe inju-
ry or property damage. Make sure there are no
open flames or sparks in the area, including pi-
lot lights from water heaters or furnaces.

UB4F11E0.book Page 63 Wednesday, July 4, 2018 6:36 PM

Summary of Contents for Grizzly

Page 1: ...DIC2342 This ATV should not be ridden by anyone under 16 years of age WARNING OWNER S MANUAL B4F F8199 11 LIT 11626 32 34 YFM70GPSK READ THIS MANUAL CAREFULLY It contains important safety information...

Page 2: ...reproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary service your vehicle in a well ventilated area and wear gloves or wash your hands frequently w...

Page 3: ...t also includes basic maintenance and inspection proce dures If you have any questions regarding the operation or maintenance of your ATV please consult a Yamaha dealer AN IMPORTANT SAFETY MESSAGE Rea...

Page 4: ...he figures shown in this manual This is the safety alert symbol It is used to alert you to potential per sonal injury hazards Obey all safety messages that follow this sym bol to avoid possible injury...

Page 5: ...and regulations in effect at the time of manufacture Please check your local riding laws and regulations before operating this ATV EBU17403 YFM70GPSK OWNER S MANUAL 2019 by Yamaha Motor Corporation U...

Page 6: ...andlebar switches 4 10 Throttle lever 4 15 Speed limiter 4 16 Front brake lever 4 16 Brake pedal and rear brake lever 4 17 Drive select lever 4 18 Fuel tank cap 4 18 Fuel 4 19 Seat 4 20 Storage compar...

Page 7: ...8 2 Periodic maintenance chart Emission control system 8 3 Periodic maintenance chart General maintenance and lubrication 8 5 Removing and installing panels 8 10 Checking the spark plug 8 18 Engine oi...

Page 8: ...light bulb 8 58 Adjusting a headlight beam 8 60 Brake tail light 8 61 Removing a wheel 8 61 Installing a wheel 8 62 Troubleshooting 8 62 Troubleshooting charts 8 64 CLEANING AND STORAGE 9 1 Cleaning 9...

Page 9: ...1 1 1 EBU17661 LOCATION OF THE WARNING AND SPECIFICATION LABELS 1 2 3 4 6 5 5 12 11 10 7 8 9 UB4F11E0 book Page 1 Wednesday July 4 2018 6 36 PM...

Page 10: ...carrying cargo improperly can change handling stability and braking performance and can lead to an accident Never exceed the maximum front cargo limit of 110 lbs 50 kg NEVER sit on the carrier Refer...

Page 11: ...R 5 0 psi 35 kPa Minimum FRONT 4 6 psi 32 kPa REAR 4 6 psi 32 kPa Never set tire pressure below minimum It could cause the tire to dislodge from the rim LOADING TRAILER TOWING Cargo or a trailer can a...

Page 12: ...hifting 2UD F151E 00 WARNING NEVER operate this ATV if you are under age 16 Operating this ATV if you are under the age of 16 increases your chance of severe injury or death 16 UNDER 1P0 F816L 01 4XE...

Page 13: ...plan submitted by YAMAHA and on file with the U S Consumer Product Safety Commission Certification of Compliance YAMAHA MOTOR CORPORATION U S A 6555 Katella Avenue Cypress California 90630 5101 U S A...

Page 14: ...rs old should never oper ate an ATV with engine size greater than 90 cc Never allow a child under age 16 to operate an ATV without adult supervision and never allow continued use of an ATV by a child...

Page 15: ...before attempting larger hills Always follow proper procedures for climbing hills as described in this manual Check the ter rain carefully before you start up any hill Never climb hills with excessiv...

Page 16: ...water or in water deeper than that recommended in this manual Remember that wet brakes may have reduced stopping ability Test your brakes after leaving water If necessary apply them several times to l...

Page 17: ...d ride gently back to camp or other known location where you can receive medical at tention If necessary contact your riding party or local authorities to let them know where you are and what has happ...

Page 18: ...ou are responsible for injuries re lated to changes in the vehicle Keep the following guidelines in mind as well as those found in the Loading section page 6 6 when mounting acces sories Never install...

Page 19: ...orly ventilated areas If you experi ence any symptoms of carbon monoxide poisoning leave the area immediately get fresh air and SEEK MEDICAL TREATMENT Do not run engine indoors Even if you try to vent...

Page 20: ...gine oil dipstick 7 Oil filter cartridge 8 Coolant reservoir 5 1 2 3 4 6 7 8 1 Rear storage compartment 2 Fuel tank cap 3 Tool kit 4 Center storage compartment 5 Spark plug 6 Winch 7 Front shock absor...

Page 21: ...nch switch 5 Rear brake fluid reservoir 6 Multi function display 7 Front brake fluid reservoir 8 On Command 4WD switches 9 Throttle lever 10 Front brake lever 11 Front storage compartment 12 Main swit...

Page 22: ...f not avoided could result in death or serious injury EBU29913 Main switch on All electrical systems are supplied with power The engine can be started The key cannot be re moved off All electrical sys...

Page 23: ...EBU38080 Park indicator light This indicator light comes on when the transmis sion is in the park position EBU27982 High beam indicator light This indicator light comes on when the high beam of the he...

Page 24: ...ins on have a Yamaha deal er check the vehicle NOTICE ECB02040 The engine may overheat if the vehicle is overloaded If this happens reduce the load to specification After restarting make sure that the...

Page 25: ...too heavy i e excessive steering use when the ATV is traveling at a slow speed the power assist is reduced to protect the EPS motor from overheating EBU38100 Four wheel drive icon differential gear lo...

Page 26: ...edometer can be set to MPH or km h This also changes the odometer and trip meter units between miles and kilometers To change the display between MPH and km h turn the key to off then while holding th...

Page 27: ...reset at the last maintenance Push the SELECT button to switch between the odometer ODO the tripmeters TRIP A and TRIP B and the service tripmeter in the following order ODO TRIP A TRIP B ODO To rese...

Page 28: ...coolant temperature display in the following order CLOCK HOUR VOLT CLOCK To set the clock 1 Set the display to the clock 2 Push both the SELECT button and RE SET button for 2 seconds The hour digits...

Page 29: ...air the vehicle Coolant temperature display When the coolant is in the normal operating tem perature range the temperature is displayed When the coolant temperature rises the coolant temperature displ...

Page 30: ...4 0 L 1 06 US gal 0 88 Imp gal of fuel remains Refuel as soon as possible TIP If the electrical circuit for the fuel gauge is not working correctly all display segments will flash repeatedly Have a Y...

Page 31: ...on or flash and the display will indicate an error code If the display indicates an error code note the code number and have a Yamaha dealer check the vehicle NOTICE ECB00812 If the multi function dis...

Page 32: ...to turn on the left and right headlights low beams and the taillight Set the switch to to turn on the left and right head lights high beams the handlebar mounted light and the taillight Set the switch...

Page 33: ...g forward push and hold this switch to override the differential gear lock speed limiting function See page 4 13 Releas ing the switch restores the speed limiting function While the override switch is...

Page 34: ...el economy 4WD four wheel drive power is supplied to the front and rear wheels giving increased trac tion WARNING EWB00164 Always stop the ATV before changing from two wheel drive to four wheel drive...

Page 35: ...ice versa while mov ing may cause the ATV to handle differently un expectedly This could distract the operator and increase the risk of losing control and causing an accident To access the 4WD LOCK sw...

Page 36: ...ARNING EWB00141 Always ride at a slow speed when the ATV is in differential gear lock and allow extra time and distance for maneuvers All wheels turn at the same speed when the dif ferential gear is l...

Page 37: ...adjusting screw in direction b Do not turn the adjusting screw out more than 12 mm 0 47 in or the throttle cable could be damaged Always make sure the throttle lever free play is adjusted to 3 0 5 0 m...

Page 38: ...444 Brake pedal and rear brake lever The brake pedal is located on the right side of the ATV and the rear brake lever is located on the left handlebar To apply the rear brake push down on the brake pe...

Page 39: ...k cap by turning it counter clockwise WARNING EWB02522 Gasoline and gasoline vapors are extremely flammable To avoid fires and explosions and to reduce the risk of injury when refueling fol low these...

Page 40: ...ince fuel may deteriorate painted surfaces or plastic parts ECB00982 4 Turn the fuel tank cap fully clockwise to make sure it is securely closed EBU37972 Fuel Make sure there is sufficient gasoline in...

Page 41: ...is not recommended because it can cause damage to the fuel system or vehicle performance problems NOTICE ECB00071 Use only unleaded gasoline The use of leaded gasoline will cause severe damage to inte...

Page 42: ...0831 Do not store metal or sharply edged objects like tools in the storage compartments If they must be stored wrap them in appropriate cushion material to prevent damaging the stor age compartments T...

Page 43: ...ocated in front of the seat To access the storage compart ment open the storage compartment lid 1 Front storage compartment 1 Center storage compartment lid 1 Center storage compartment 1 1 UB4F11E0 b...

Page 44: ...t they will not get wet When washing the ATV be careful not to let any water enter the stor age compartments Do not exceed the load limit of 0 5 kg 1 lb for the front storage compartment 4 0 kg 9 lb f...

Page 45: ...water collects in a storage compartment remove the drain plug drain the water and then install the drain plug 1 Front storage compartment drain plug 1 Center storage compartment drain plug 1 Rear stor...

Page 46: ...orber assemblies on the left and right side to the same setting Uneven adjustment can cause poor handling and loss of stability which could lead to an ac cident Adjust the spring preload as follows Tu...

Page 47: ...1 Special wrench Front spring preload setting Minimum soft 1 Standard 2 Maximum hard 5 Rear spring preload setting Minimum soft 1 Standard 2 Maximum hard 5 UB4F11E0 book Page 26 Wednesday July 4 2018...

Page 48: ...ay from fairlead when winding the winch rope NOTICE ECBM0051 Prolonged winching can overheat the winch motor and can drain the vehicle s battery even when the engine is idling Allow the winch mo tor t...

Page 49: ...on of accessories that require more than the stated capacity at any one time This may overload the circuit and cause the fuse to blow 1 Trailer hitch receiver 1 1 Auxiliary DC jack cap 2 Auxiliary DC...

Page 50: ...sert the accessory power plug into the jack 6 Turn the accessory on TIP When inserting or removing the accessory pow er plug turn the accessory off When the auxiliary DC jack is not being used cover i...

Page 51: ...a Yamaha dealer Before using this vehicle check the following points ITEM ROUTINE PAGE Fuel Check fuel level in fuel tank and add recommended fuel if neces sary Check fuel line for leakage Correct if...

Page 52: ...rottle lever Make sure that operation is smooth Lubricate cable and lever housing if necessary Check lever free play and adjust if necessary 5 4 8 42 Control cables Make sure that operation is smooth...

Page 53: ...d coolant as necessary See page 8 29 TIP The coolant level must be checked on a cold en gine since the level varies with engine tempera ture EBU29083 Front and rear brakes Brake levers and brake pedal...

Page 54: ...the throttle lever It must open smoothly and spring back to the idle position when released Have a Yamaha dealer correct if necessary EBU19818 Tires Check tire pressure regularly to make sure it is at...

Page 55: ...ire wear If the tire is damaged or the tire tread depth de creases to 3 mm 0 12 in or less replace the tire Recommended tire pressure Front 35 0 kPa 0 350 kgf cm 5 0 psi Rear 35 0 kPa 0 350 kgf cm 5 0...

Page 56: ...to match the performance capabilities and to provide the best combination of handling braking and comfort Other tires rims sizes and combinations may not be appropriate EBU19841 Chassis fasteners Mak...

Page 57: ...le starting one of the following conditions must be met The drive select lever is in the neutral or park po sition The rear brake lever or brake pedal is applied TIP It is recommended to shift into ne...

Page 58: ...art switch Wait a few seconds before the next cranking at tempt to allow battery voltage to restore Do not crank the engine more than 10 seconds on any single attempt NOTICE ECB00164 For maximum engin...

Page 59: ...le or ob stacles behind you When it is safe to proceed go slowly 1 Bring the ATV to a complete stop 2 Apply the brake pedal 3 Shift from neutral to reverse or from reverse to park and vice versa by mo...

Page 60: ...r the first 240 km 150 mi or 20 hours During this period the various parts in the engine wear and polish themselves to the cor rect operating clearances Avoid prolonged full throttle operation or any...

Page 61: ...pplying the brakes 2 Stop the engine 3 With the brake pedal applied shift the drive select lever to the park position EBU20911 Accessories and loading EBU20922 Genuine Yamaha Accessories Choosing acce...

Page 62: ...hile you are riding could affect your ability to control the ATV Do not mount an accessory where it could inter fere with your ability to control the ATV Exam ples include but are not limited to a hea...

Page 63: ...d can cause an accident Make sure the load does not interfere with con trols or your ability to see where you are going Ride more slowly than you would without a load The more weight you carry the slo...

Page 64: ...lls and rough terrain Choose terrain carefully Added weight affects the stability and handling of the ATV WARNING EWB00012 Indicates a hazardous situation which if not avoided could result in death or...

Page 65: ...7 1 7 EBU21133 RIDING YOUR ATV UB4F11E0 book Page 1 Wednesday July 4 2018 6 36 PM...

Page 66: ...Manual com pletely and understand the operation of the con trols Pay particular attention to the safety information on pages 2 1 2 6 Also read all warn ing and notice labels on your ATV RIDE WITH CARE...

Page 67: ...aracteristics Take the time to learn the basic techniques well before attempting more difficult maneuvers Become fa miliar with this ATV at slow speeds first even if you are an experienced operator No...

Page 68: ...n as needed during operation It is not for carry ing passengers WARNING Never carry a passenger Carrying a passenger on this ATV greatly reduces your ability to balance and control this ATV You could...

Page 69: ...ed motorcycle helmet increases your chances of a severe head injury or death in the event of an accident EWB01412 Wear eye protection when operating your ATV to reduce the risk of a serious accident o...

Page 70: ...age 5 1 Always follow the inspection and mainte nance procedures and schedules described in the Owner s Manual WARNING Failure to inspect the ATV before riding it or failure to maintain it properly in...

Page 71: ...ot interfere with your control or ability to see where you are going Tie down cargo in the trailer securely Make sure cargo in the trailer cannot move around A shifting load can cause an accident Redu...

Page 72: ...uld cause you to lose your balance and fall off of the ATV If you remove a foot from a footboard your foot or leg may come into con tact with the rear wheels which could injure you or cause an acciden...

Page 73: ...nstalla tion or use of accessories or other modification All parts and accessories added to this ATV should be genuine Yamaha or equivalent components designed for use on this ATV and should be in sta...

Page 74: ...t The muffler and other engine parts become ex tremely hot during operation and remain hot after the engine has stopped To reduce the risk of fire during operation or after leaving the ATV do not let...

Page 75: ...ks driveways parking lots and streets EWB01512 Do not ride on any public road street or highway Riding on public roads can result in collisions with other vehicles In many states it is illegal to oper...

Page 76: ...not operate on rough slippery or loose terrain until you have learned and practiced the skills nec essary to control the ATV on such terrain Always be especially cautious on these kinds of terrain WAR...

Page 77: ...should practice control of the throttle brakes shifting procedures and turning techniques in this area before trying more difficult terrain Shift to park position and follow the instruction on page 6...

Page 78: ...ur skills or the conditions ATV could go out of control causing a collision or overturn To achieve maximum traction while riding off road the two rear wheels turn together at the same speed Therefore...

Page 79: ...rform it at higher speeds or in tighter curves Improper riding procedures such as abrupt throt tle changes excessive braking incorrect body movements or too much speed for the sharpness of the turn ma...

Page 80: ...y slippery or loose surfaces Shift your weight forward Never open the throttle suddenly The ATV could flip over backwards Never go over the top of any hill at high speed An obstacle a sharp drop or an...

Page 81: ...boards and leaning forward over the handlebars When ever possible ride straight up hills Slow down when you reach the crest of the hill if you cannot see clearly what is on the other side there could...

Page 82: ...ide Dismount on uphill side or to a side if pointed straight uphill Turn the ATV around and remount following the procedure described in the Owner s Manual WARNING Stalling rolling backwards or improp...

Page 83: ...nd the hill Use caution while descending a hill with loose or slippery surfaces Braking ability and traction may be adversely affected by these surfaces Improper braking may also cause a loss of tract...

Page 84: ...quires you to properly position your weight to maintain proper balance Be sure that you have learned the basic riding skills on flat ground before attempting to cross a sloping surface Avoid slopes wi...

Page 85: ...TV water deeper than the depth specified in your Owner s Man ual as tires may float increasing the risk of an overturn The ATV can be used to cross slow moving shal low water of up to a maximum of 35...

Page 86: ...ing your ATV in water be sure to drain the trapped water by removing the check hose at the bottom of the air filter case Also remove the drain plugs from the storage compartments and the V belt case t...

Page 87: ...s large rocks or fallen trees When you go over obstacles always follow proper procedures as described in the Owner s Manual Riding over rough terrain should be done with caution Look out for obstacles...

Page 88: ...slowly and be very cautious in order to re duce the chance of skidding or sliding out of control Care should be used when riding on loose or slip pery surfaces since the ATV may slide If unex pected a...

Page 89: ...Position your weight over the front wheels for better control See page 7 14 If your ATV begins to tip while turning Lean more into the turn to regain balance If necessary gradually let off the throttl...

Page 90: ...on the uphill side See page 7 20 If your ATV encounters shallow water Ride slowly and carefully through slow moving water watching for obstacles Be sure to let wa ter drain from the ATV and CHECK YOUR...

Page 91: ...urn off the engine when performing mainte nance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electri cal parts that can cause shocks or fir...

Page 92: ...uded in this manual and the tools provided in the tool kit are intended to assist you in the performance of preventive maintenance and minor repairs However additional tools such as a torque wrench ar...

Page 93: ...TEM CHECK OR MAINTENANCE JOB INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 240 150 1300 800 2500 1600 2500 1600 5000 3200 hours 20 80 160 160 320 1 Fuel line Check fuel hoses for cracks...

Page 94: ...ed valve and hose for damage Replace any damaged parts if necessary NO ITEM CHECK OR MAINTENANCE JOB INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 240 150 1300 800 2500 1600 2500 1600 50...

Page 95: ...d be performed by a Yamaha dealer as they require special tools data and technical skills NO ITEM CHECK OR MAINTENANCE JOB INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 240 150 1300 800...

Page 96: ...nd replace if nec essary 7 Tires Check tread depth and for damage and replace if necessary Check air pressure and balance and correct if necessary 8 Wheel hub bearings Check for looseness or damage an...

Page 97: ...Check toe in and adjust if necessary 16 Engine mount Check for cracks or other damage and replace if necessary 17 Axle boots Check for cracks or other damage and replace if necessary 18 Engine oil Cha...

Page 98: ...years 23 Moving parts and cables Lubricate 24 Throttle lever Check operation Check throttle lever free play and adjust if neces sary Lubricate cable and lever housing 25 Front and rear brake switches...

Page 99: ...orrect the brake fluid level Every two years replace the internal components of the brake master cylinders and calipers and change the brake fluid Replace the brake hoses every four years and if crack...

Page 100: ...shown need to be removed to perform some of the maintenance jobs described in this chapter Refer to this section each time a panel needs to be removed and installed EBU34720 Panel A To remove the pane...

Page 101: ...he panel in the original position Panel B To remove the panel 1 Remove panel A 2 Remove the front carrier by removing the bolts 1 Panel A 1 1 Front carrier 2 Carrier bolt upper 1 2 2 UB4F11E0 book Pag...

Page 102: ...the panel upward to remove it To install the panel 1 Place the panel in the original position and then install the quick fasteners 1 Carrier bolt under the fenders 2 Carrier bolt lower 1 2 2 1 1 Pane...

Page 103: ...ove the seat See page 4 20 2 Remove panel A 3 Remove the hoses from panel C 4 Remove the quick fasteners and bolts Tightening torques Carrier bolt upper 34 N m 3 4 kgf m 25 lb ft Carrier bolt lower 34...

Page 104: ...l the panel upward to remove it TIP To ease removal of panel C shift the drive select lever into the reverse position To install the panel 1 Place the panel in the original position 1 Bolt 2 Quick fas...

Page 105: ...erly connected and routed and are not pinched 3 Install panel A 4 Install the seat Panels D and E To remove a panel 1 Remove panels A and C 2 Remove the bolt and then pull the panel up ward to remove...

Page 106: ...on and then install the bolt 2 Install panels A and C Panels F and G To remove a panel 1 Remove the panel bolts footboard bolt and footboard nut 1 Panel F 2 Footboard nut 3 Footboard bolt 4 Panel bolt...

Page 107: ...n To install a panel 1 Place the panel in the original position 2 Install the bolts and nut and then tighten them to the specified torques 1 Panel G 2 Footboard nut 3 Footboard bolt 4 Panel bolt 5 Pro...

Page 108: ...and lubri cation chart In addition the condition of the spark plug can reveal the condition of the engine To remove the spark plug 1 Remove panels A C and E See page 8 10 2 Remove the spark plug cap...

Page 109: ...rly Do not attempt to diagnose such problems yourself In stead have a Yamaha dealer check the vehicle 2 Check the spark plug for electrode erosion and excessive carbon or other deposits and replace it...

Page 110: ...p 4 Install the panels EBU2746C Engine oil and oil filter cartridge The engine oil level should be checked before each ride In addition the oil must be changed and the oil filter cartridge replaced at...

Page 111: ...e between the minimum and maximum level marks 6 If the engine oil is at or below the minimum level mark add sufficient oil of the recom mended type to raise it to the correct level NOTICE Be sure the...

Page 112: ...it off 3 Remove the access cover by turning it coun terclockwise 4 Place an oil pan under the engine to collect the used oil 5 Remove the dipstick and then remove the engine oil drain bolt and its gas...

Page 113: ...g of the new oil filter cartridge TIP Make sure that the O ring is properly seated 9 Install the new oil filter cartridge with an oil fil ter wrench and then tighten it to the specified torque with a...

Page 114: ...nce the engine oil also lubricates the clutch do not mix any chemical additives Do not use oils with a diesel specification of CD or oils of a higher quality than specified In addition do not use oils...

Page 115: ...repair the ATV In ad dition the final gear oil level must be checked and the oil changed as follows at the intervals speci fied in the periodic maintenance and lubrication chart To check the final gea...

Page 116: ...3 Remove the final gear oil filler bolt the final gear oil level check bolt the final gear oil drain bolt and their gasket to drain the oil from the final gear case 4 Install the drain bolt and its ne...

Page 117: ...ear oil The differential gear case must be checked for oil leakage before each ride If any leakage is found have a Yamaha dealer check and repair the ATV In addition the differential gear oil level mu...

Page 118: ...e oil filler bolt and its gasket and then tighten the bolt to the specified torque To change the differential gear oil 1 Park the ATV on a level surface 2 Place an oil pan under the differential gear...

Page 119: ...torque 8 Check the differential gear case for oil leak age If oil is leaking check for the cause EBU23472 Coolant The coolant level should be checked regularly In addition the coolant must be changed...

Page 120: ...o the en gine EBU34201 To check the coolant level 1 Park the ATV on a level surface TIP The coolant level must be checked on a cold en gine since the level varies with engine tempera ture 2 Check the...

Page 121: ...f coolant replace it with coolant as soon as possible otherwise the cooling system will not be protected against frost and corrosion If water has been added to the coolant have a Yamaha dealer check t...

Page 122: ...pressure Always place a thick rag over the cap when opening Allow any remaining pressure to escape before completely removing the cap 1 Park the ATV on a level surface 2 Remove panels A B C and D See...

Page 123: ...remove the coolant drain bolt and its gasket Use a trough or a similar object as shown to prevent coolant from spilling on the engine guard 1 Radiator cap 1 1 Coolant drain bolt 2 Gasket 1 Trough 1 2...

Page 124: ...gas ket and then tighten the bolt to the specified torque 11 Connect the coolant reservoir hose 12 Pour the recommended coolant into the radi ator until it is full 13 Pour the recommended coolant int...

Page 125: ...to es cape from the air bleed bolt hole 19 When coolant begins to flow out of the bolt hole tighten the cylinder head air bleed bolt to the specified torque 20 Start the engine and let it idle for ten...

Page 126: ...24 Start the engine and then check for coolant leakage TIP If any leakage is found have a Yamaha dealer check the cooling system 25 Install the V belt cooling duct and then tight en the clamp screw 2...

Page 127: ...ly wet or dusty areas TIP There is a check hose at the bottom of the air filter case If dust or water collects in this hose empty the hose and clean the air filter element and air fil ter case 1 Park...

Page 128: ...olders 4 Pull the air filter element out of the air filter case 5 Pull off the air filter element lock plate and then remove the sponge material from the air filter element frame 1 Air filter case cov...

Page 129: ...ply Yamaha foam air filter oil or other qual ity foam air filter oil to the sponge material TIP The sponge material should be wet but not drip ping 10 Pull the sponge material over the air filter ele...

Page 130: ...nd the rubber joint man ifold fittings for an air tight seal Tighten all fittings securely to avoid the possibility of unfiltered air entering the engine EBU28905 Cleaning the spark arrester Be sure t...

Page 131: ...bolt holes 6 Install the bolts and tighten to the specified torque EBU23932 V belt case drain plug After riding in water deep enough to allow it to en ter the V belt case remove the V belt case drain...

Page 132: ...esulting in improper air fuel mixture and or engine noise To prevent this from occurring the valve clearance must be adjusted by a Yamaha dealer at the inter vals specified in the periodic maintenance...

Page 133: ...r groove which allows you to check the brake pad wear without having to disassemble the brake If a brake pad has worn to the point that the wear in dicator groove has almost disappeared have a Yamaha...

Page 134: ...ICE ECB01161 Brake fluid may damage painted surfaces or plastic parts Always clean up spilled fluid im mediately As the brake pads wear it is normal for the brake fluid level to gradually go down A lo...

Page 135: ...Refill with the same type of brake fluid Add ing a brake fluid other than DOT 4 may result in a harmful chemical reaction Be careful that water does not enter the brake fluid reservoir when refilling...

Page 136: ...e play Front brake Rear brake There should be no free play at the brake lever end If there is free play have a Yamaha dealer in spect the brake system 1 No brake lever free play 1 No brake lever free...

Page 137: ...or wear 1 Remove panel G See page 8 10 2 Loosen the locknut 3 Turn the brake pedal free play adjusting nut in direction a to increase the free play and in direction b to decrease it 4 Tighten the lock...

Page 138: ...d brake pedal do not move EBU24231 Axle boots The axle boots must be checked for damage at the intervals specified in the periodic maintenance and lubrication chart Check the axle boots for tears or d...

Page 139: ...operation of controls and lead to an accident or injury Always make sure all control cables work smoothly before you begin riding in cold weather If the control cables are frozen or do not work smooth...

Page 140: ...al The operation of the brake pedal should be checked before each ride and the pedal pivot should be lubricated if necessary TIP To access the brake pedal pivot remove panel G See page 8 10 Recommende...

Page 141: ...25023 Checking the stabilizer bushes The stabilizer bushes must be checked for cracks or damage at the intervals specified in the periodic maintenance and lubrication chart Have a Yamaha dealer replac...

Page 142: ...use a grease gun EBU2904F Battery This model is equipped with a 12 volt VRLA valve regulated lead acid battery There is no need to check the electrolyte or add distilled wa ter However the battery le...

Page 143: ...e EXTERNAL Flush with water INTERNAL Drink large quantities of water or milk Follow with milk of magnesia beaten egg or vegetable oil Call a physician immediately EYES Flush with water for 15 minutes...

Page 144: ...lead ECB01002 5 Pull the battery out of its compartment NOTICE ECB00622 Never attempt to open the battery or remove the battery cell seals as this would permanent ly damage the battery To charge the b...

Page 145: ...battery in a discharged state for an extended period of time will cause permanent battery damage Do not store the battery in an excessively cold or warm place below freezing or above 30 C 90 F To inst...

Page 146: ...BU30524 Replacing a fuse Tightening torques Carrier bolt upper 34 N m 3 4 kgf m 25 lb ft Carrier bolt lower 34 N m 3 4 kgf m 25 lb ft Carrier bolt under the fenders 7 N m 0 7 kgf m 5 2 lb ft 1 Fuse bo...

Page 147: ...fuse and then install a new fuse of the specified amperage WARNING Always use a fuse of the spec ified rating and never use a substitute ob ject in place of the proper fuse An improper fuse or a subs...

Page 148: ...alf of each lamp will illuminate When the headlights are set to high beam both halves of each lamp will illuminate Handlebar mounted light If the handlebar mounted light bulb burns out re place it wit...

Page 149: ...the glass part of the bulb Oil from your fingers or other contamination will adversely affect the transparency of the glass luminosity of the bulb and bulb life Thoroughly clean off any dirt and fin g...

Page 150: ...e quick fasteners 9 Adjust the handlebar mounted light beam if necessary EBU25553 Adjusting a headlight beam NOTICE ECB00691 It is advisable to have a Yamaha dealer make this adjustment To raise a hea...

Page 151: ...U25653 Removing a wheel 1 Park the ATV on a level surface 2 Loosen the wheel nuts 3 Elevate the ATV and place a suitable stand under the frame 4 Remove the nuts from the wheel 5 Remove the wheel 1 Han...

Page 152: ...power The following troubleshooting charts represent quick and easy procedures for checking these vi tal systems yourself However should your ATV require any repair take it to a Yamaha dealer whose s...

Page 153: ...the fuel system Fuel can ignite or explode causing severe inju ry or property damage Make sure there are no open flames or sparks in the area including pi lot lights from water heaters or furnaces UB...

Page 154: ...the spark plug and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug Have a Yamaha dealer check the ATV The engine does not start Chec...

Page 155: ...nded coolant as soon as possible The engine will tend to overheat if the radiator is caked with mud or if the ATV is overloaded Wait until the engine has cooled Check the coolant level in the reservoi...

Page 156: ...n dry out the linings EWB02312 NOTICE Excessive wa ter pressure may cause water seepage and deterioration of wheel bearings brakes transmission seals and electrical devices Many expensive repair bills...

Page 157: ...e following steps to protect the en gine from internal corrosion a Remove the spark plug cap and spark plug b Pour a teaspoonful of engine oil into the spark plug bore c Install the spark plug cap ont...

Page 158: ...9 3 9 8 Remove the battery and fully charge it See page 8 52 UB4F11E0 book Page 3 Wednesday July 4 2018 6 36 PM...

Page 159: ...g 780 lb Loading Maximum loading limit 240 0 kg 530 lb Total weight of rider cargo accessories and tongue Engine Combustion cycle 4 stroke Cooling system Liquid cooled Valve train SOHC Number of cylin...

Page 160: ...0 19 Imp qt Coolant quantity Radiator including all routes 1 99 L 2 10 US qt 1 75 Imp qt Coolant reservoir up to the maximum level mark 0 24 L 0 25 US qt 0 21 Imp qt Air filter Air filter element Wet...

Page 161: ...MAXXIS MU01 Rear tire Size AT27 x 10 14 Manufacturer model MAXXIS MU01 Tire air pressure measured on cold tires Vehicle load 0 0 240 0 kg 0 530 lb Recommended Front 35 0 kPa 0 350 kgf cm 5 0 psi Rear...

Page 162: ...V 18 0 Ah Lights Headlight LED Handlebar mounted light T15H 35 0 W 36 5 W Brake tail light LED Meter lighting LED Neutral indicator light LED High beam indicator light LED Reverse indicator light LED...

Page 163: ...g system fuse 10 0 A Ignition fuse 10 0 A Auxiliary DC jack fuse 10 0 A Fuel injection system fuse 15 0 A Four wheel drive motor fuse 10 0 A Radiator fan motor fuse 20 0 A EPS fuse 40 0 A UB4F11E0 boo...

Page 164: ...ence in case the ATV is stolen KEY IDENTIFICATION NUMBER VEHICLE IDENTIFICATION NUMBER MODEL LABEL INFORMATION EBU26021 Key identification number The key identification number is stamped into the key...

Page 165: ...be need ed when ordering spare parts from a Yamaha dealer EBU29663 Vehicle Emission Control Information label The Vehicle Emission Control Information label is affixed at the location in the illustra...

Page 166: ...11 3 11 1 Vehicle Emission Control Information label 1 UB4F11E0 book Page 3 Wednesday July 4 2018 6 36 PM...

Page 167: ...ose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inope...

Page 168: ...he maintenance work is required It is not acceptable proof of maintenance work MAINTENANCE INTERVAL DATE OF SERVICE MILEAGE SERVICING DEALER NAME AND ADDRESS REMARKS month km mi hours 1 240 150 20 3 1...

Page 169: ...make the machine available at that time for inspection and repairs at such dealer s place of business 2 EMISSION CONTROL SYSTEM WARRANTY Yamaha Motor Corporation U S A also warrants to the ultimate p...

Page 170: ...upon your request at any later date 3 Each Yamaha ATV dealer is held responsible for his setup service and war ranty repair work Q Is the warranty transferable to second owners A Yes The remainder of...

Page 171: ...to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is included at no extra cost TRIP gives...

Page 172: ...st 90 days after you buy your Yamaha See your dealer today A special note If visiting your dealer isn t convenient contact Yamaha with your VIN number vehicle identification number We ll be happy to h...

Page 173: ...emperature warning light 4 3 D Differential gear oil 5 3 8 27 Drive select lever 4 18 Drive select lever and driving in reverse 6 2 E Engine break in 6 4 Engine oil 5 3 Engine oil and oil filter cartr...

Page 174: ...y information 2 1 Seat 4 20 Shock absorber assemblies adjusting the front and rear 4 25 Spark arrester cleaning 8 40 Spark plug checking 8 18 Specifications 10 1 Speed limiter 4 16 Stabilizer bushes c...

Page 175: ...right right out of the box Yamalube Take care of your Yamaha with legendary Yamalube oils lubricants and care products They re formulated and approved by the toughest judges we know the Yamaha engine...

Page 176: ...trol Improper ATV use can result in SEVERE INJURY or DEATH NEVER operate without proper training or instruction at speeds too fast for your skills or the conditions on public roads a collision can occ...

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