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Yamaha GRIZZLY 550 2013, Owner'S Manual

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Yamaha GRIZZLY 550 2013 Owner'S Manual Download Page 114

8-30

8

5. Install the oil filler bolt and its gasket, and then

tighten the bolt to the specified torque.

To change the differential gear oil

1. Place the ATV on a level surface.
2. Place an oil pan under the differential gear

case to collect the used oil.

3. Remove the differential gear oil filler bolt, the

differential gear oil drain bolt and their gasket
to drain the oil from the differential gear case.

4. Install the drain bolt and its new gasket, and

then tighten the bolt to the specified torque.

5. Refill with the recommended differential gear

oil to the brim of the filler hole as shown.

NOTICE:

 Be sure no foreign material en-

ters the differential gear case.

 [ECB00411]

Tightening torque:

Differential gear oil filler bolt:

23 Nm (2.3 m·kgf, 17 ft·lbf)

1. Differential gear oil drain bolt

2. Gasket

Tightening torque:

Differential gear oil drain bolt:

9.8 Nm (0.98 m·kgf, 7.1 ft·lbf)

1

2

U2LB10E0.book  Page 30  Thursday, March 7, 2013  4:13 PM

Summary of Contents for GRIZZLY 550 2013

Page 1: ...d not be ridden by anyone under 16 years of age WARNING OWNER S MANUAL 2LB F8199 10 LIT 11626 27 22 YFM550DE YFM550DHE YFM550PE YFM550PHE READ THIS MANUAL CAREFULLY It contains important safety inform...

Page 2: ...EBU17092 Read this manual carefully before operating this vehicle This manual should stay with this ve hicle if it is sold U2LB10E0 book Page 1 Thursday March 7 2013 4 13 PM...

Page 3: ...t provides information about special tech niques and skills necessary to ride the ATV It also includes basic maintenance and inspection proce dures If you have any questions regarding the operation or...

Page 4: ...afety alert symbol It is used to alert you to potential per sonal injury hazards Obey all safety messages that follow this sym bol to avoid possible injury or death A WARNING indicates a hazardous sit...

Page 5: ...ns in effect at the time of manufacture Please check your local riding laws and regulations before operating this ATV EBU17402 YFM550DE YFM550DHE YFM550PE YFM550PHE OWNER S MANUAL 2013 by Yamaha Motor...

Page 6: ...5 Handlebar switches 4 7 Throttle lever 4 13 Speed limiter 4 13 Front brake lever 4 14 Brake pedal and rear brake lever 4 14 Drive select lever 4 15 Fuel tank cap 4 15 Fuel 4 16 Seat 4 18 Storage com...

Page 7: ...tool kit 8 2 Periodic maintenance chart for the emission control system 8 3 General maintenance and lubrication chart 8 5 Removing and installing panels 8 10 Removing the radiator grills 8 19 Checking...

Page 8: ...55 Battery 8 55 Replacing a fuse 8 59 Replacing a headlight bulb 8 61 Adjusting a headlight beam 8 63 Replacing the tail brake light bulb 8 63 Removing a wheel 8 64 Installing a wheel 8 65 Troublesho...

Page 9: ...1 1 1 EBU17660 LOCATION OF THE WARNING AND SPECIFICATION LABELS 1 2 3 4 6 7 10 9 8 11 12 5 5 U2LB10E0 book Page 1 Thursday March 7 2013 4 13 PM...

Page 10: ...carrying cargo improperly can change handling stability and braking performance and can lead to an accident Never exceed the maximum front cargo limit of 99 lbs 45 kg NEVER sit on the carrier Refer t...

Page 11: ...a trailer can affect stability and handling Read owner s manual before loading or towing When riding with cargo or towing a trailer Reduce speed and allow more room to stop Avoid hills and rough terr...

Page 12: ...ate this ATV if you are under age 16 Operating this ATV if you are under the age of 16 increases your chance of severe injury or death 16 UNDER 1P0 F816L 00 4XE F1568 00 8 9 U2LB10E0 book Page 4 Thurs...

Page 13: ...mitted by YAMAHA and on file with the U S Consumer Product Safety Commission Certification of Compliance YAMAHA MOTOR CORPORATION U S A 6555 Katella Avenue Cypress California 90630 5101 U S A 5ND F155...

Page 14: ...uld never oper ate an ATV with engine size greater than 90 cc Never allow a child under age 16 to operate an ATV without adult supervision and never allow continued use of an ATV by a child if he or s...

Page 15: ...bing hills as described in this manual Check the ter rain carefully before you start up any hill Never climb hills with excessively slippery or loose sur faces Shift your weight forward Never open the...

Page 16: ...r that wet brakes may have reduced stopping ability Test your brakes after leaving water If necessary apply them several times to let friction dry out the linings Always be sure there are no obstacles...

Page 17: ...d ride gently back to camp or other known location where you can receive medical atten tion If necessary contact your riding party or local authorities to let them know where you are and what has happ...

Page 18: ...others at greater risk of serious injury or death You are responsible for injuries related to changes in the vehicle Keep the following guide lines in mind as well as those provided under Loading whe...

Page 19: ...orly ventilated areas If you experi ence any symptoms of carbon monoxide poisoning leave the area immediately get fresh air and SEEK MEDICAL TREATMENT Do not run engine indoors Even if you try to vent...

Page 20: ...il dipstick 7 Oil filter cartridge 8 Coolant reservoir 5 1 Rear shock absorber assembly spring preload adjusting ring 2 Rear storage compartment and tool kit 3 Fuel tank cap cover 4 Front shock absorb...

Page 21: ...lever 2 Rear brake lever 3 Handlebar switches 4 Rear brake fluid reservoir 5 Multi function display 6 Front brake fluid reservoir 7 On Command four wheel drive differential gear lock switch 8 Front b...

Page 22: ...29911 Main switch The positions of the main switch are as follows on All electrical systems are supplied with power The headlights and taillight come on when the light switch is on and the engine can...

Page 23: ...This indicator light comes on when the transmis sion is in the reverse position EBU17970 Park indicator light This indicator light comes on when the transmis sion is in the park position 1 On Command...

Page 24: ...o access the radiator Start the engine after making sure that the warning light is out Continuous use while the warning light is on may cause damage to the engine EBU30480 Engine trouble warning light...

Page 25: ...r lock indicator and indicator light DIFF LOCK The On Command four wheel drive indicator comes on when the On Command four wheel drive switch is set to the 4WD position The On Command differential gea...

Page 26: ...A and TRIP B in the follow ing order ODO TRIP A TRIP B ODO To reset a tripmeter select it by pushing the SE LECT button and then push the RESET button for at least three seconds The tripmeters can be...

Page 27: ...ECT button and then release it to start the clock Fuel meter The fuel meter indicates the amount of fuel in the fuel tank The display segments of the fuel meter disappear from F full towards E empty a...

Page 28: ...n display indicates an error code the vehicle should be checked as soon as possible in order to avoid engine damage EBU18061 Handlebar switches EBU18080 Engine stop switch Set this switch to before st...

Page 29: ...attery may discharge to the point that the starter motor will not operate properly If this should happen remove the battery and recharge it See page 8 55 EBU18190 Override switch OVERRIDE Top speed is...

Page 30: ...nough turn for the speed you are trav eling EBU26606 On Command four wheel drive switch 2WD 4WD WARNING EWB00163 Always stop the ATV before changing from two wheel drive to four wheel drive and vice v...

Page 31: ...r lock switch 4WD LOCK WARNING EWB00131 Always stop the ATV before changing from four wheel drive to four wheel drive differen tial gear lock or vice versa The ATV handles differently in four wheel dr...

Page 32: ...differential gear when in four wheel drive Select the appropriate switch position according to the terrain and the conditions 4WD four wheel drive Power is supplied to the rear and front wheels LOCK f...

Page 33: ...the switch to the 4WD position TIP When the switch is set to LOCK or 4WD the differential gear lock indicator and indicator light will flash until the differential gear is completely locked or unlocke...

Page 34: ...he throttle le ver will increase the engine speed Regulate the speed of the ATV by varying the throttle position Because the throttle is spring loaded the ATV will decelerate and the engine will retur...

Page 35: ...peration You could lose control resulting in an accident EWB00241 3 Tighten the locknut EBU18391 Front brake lever The front brake lever is located on the right handle bar To apply the front brake pul...

Page 36: ...rating the drive select lever and driving in reverse section on page 6 2 for the drive select lever operation EBU27350 Fuel tank cap To remove the fuel tank cap Open the fuel tank cap cover and then r...

Page 37: ...ol low these instructions 1 Before refueling turn off the engine and be sure that no one is sitting on the vehicle Nev er refuel while smoking or while in the vicinity of sparks open flames or other s...

Page 38: ...by mouth If you should swallow some gasoline or inhale a lot of gasoline vapor or get some gasoline in your eyes see your doctor immediately If gasoline spills on your skin wash with soap and water If...

Page 39: ...containing methanol Gasohol containing ethanol can be used if the ethanol con tent does not exceed 10 E10 Gasohol contain ing methanol is not recommended by Yamaha because it can cause damage to the...

Page 40: ...must be stored wrap them in appropriate cushion material to prevent damaging the stor age compartments The front storage compartment is located at the front right side of the ATV To access the storag...

Page 41: ...ed under the seat See page 4 18 To access the storage com partment remove the storage compartment cover 1 Front storage compartment 1 Rear storage compartment cover 1 Rear storage compartment U2LB10E0...

Page 42: ...1 lb for the front storage compartment or 2 0 kg 4 lb for the rear storage compartment Do not exceed the maximum load of 220 0 kg 485 lb for the ATV TIP A drain plug is fitted at the bottom of each st...

Page 43: ...he shock absorber assemblies on the left and right side to the same setting Uneven adjustment can cause poor handling and loss of stability which could lead to an ac cident Adjust the spring preload a...

Page 44: ...maged or worn out shock absorber assembly yourself Take the shock absorber assembly to a Yamaha deal er for any service EBU19183 Auxiliary DC jack The auxiliary DC jack is located at the front right s...

Page 45: ...f accessories are used without the engine running or with the headlights turned on the battery will lose its charge and engine start ing may become difficult Do not use an automotive cigarette lighter...

Page 46: ...4 25 4 WARNING EWB00011 Indicates a hazardous situation which if not avoided could result in death or serious injury U2LB10E0 book Page 25 Thursday March 7 2013 4 13 PM...

Page 47: ...a Yamaha dealer Before using this vehicle check the following points ITEM ROUTINE PAGE Fuel Check fuel level in fuel tank and add recommended fuel if neces sary Check fuel line for leakage Correct if...

Page 48: ...rottle lever Make sure that operation is smooth Lubricate cable and lever hous ing if necessary Check lever free play and adjust if necessary 5 4 8 45 Control cables Make sure that operation is smooth...

Page 49: ...ary See page 8 31 TIP The coolant level must be checked on a cold en gine since the level varies with engine tempera ture EBU29082 Front and rear brakes Brake levers and brake pedal Check that there i...

Page 50: ...ust open smoothly and spring back to the idle position when released Have a Yamaha dealer correct if necessary EBU19814 Tires Check tire pressure regularly to make sure it is at the recommended specif...

Page 51: ...the tire groove decreases to 3 mm 0 12 in due to wear replace the tire Recommended tire pressure Front 35 0 kPa 0 350 kgf cm 5 0 psi Rear 30 0 kPa 0 300 kgf cm 4 4 psi Minimum tire pressure Front 32...

Page 52: ...tires and rims The tires and rims that came with your ATV were designed to match the performance capabilities and to provide the best combination of handling braking and comfort Other tires rims size...

Page 53: ...5 7 5 EBU19850 Instruments lights and switches Check that all instruments lights and switches are working properly Correct if necessary U2LB10E0 book Page 7 Thursday March 7 2013 4 13 PM...

Page 54: ...or the first time 1 Turn the key to on and the engine stop switch to The following warning lights should come on for a few seconds then go off Coolant temperature warning light Engine trouble warning...

Page 55: ...switch then push it again Pause a few seconds before the next attempt Each cranking should be as short as possible to preserve battery energy Do not crank the engine more than 10 seconds on each attem...

Page 56: ...eople or ob stacles behind you When it is safe to proceed go slowly 1 Bring the ATV to a complete stop 2 Apply the brake pedal The drive select lever cannot be shifted into or from reverse or park wit...

Page 57: ...en in hours For ATVs not equipped with an odometer or hour meter follow the figures given in hours There is never a more important period in the life of your engine than the first 320 km 200 mi or 20...

Page 58: ...engine and shift the drive select lever into the park position EBU29900 Parking on a slope WARNING EWB00860 Avoid parking on hills or other inclines Park ing on a hill or other incline could cause the...

Page 59: ...aftermarket products similar in design and quality to genuine Yamaha Accesso ries recognize that some aftermarket accessories or modifications are not suitable because of poten tial safety hazards to...

Page 60: ...railer can change the stability and han dling of an ATV You must use common sense and good judgment when carrying cargo or towing a trailer Keep the following points in mind Never exceed the weight li...

Page 61: ...es not interfere with con trols or your ability to see where you are going Ride more slowly than you would without a load The more weight you carry the slower you should go Although conditions vary it...

Page 62: ...7 1 7 EBU21132 RIDING YOUR ATV U2LB10E0 book Page 1 Thursday March 7 2013 4 13 PM...

Page 63: ...ave read this Owner s Manual completely and un derstand the operation of the controls Pay partic ular attention to the safety information on pages 2 1 2 6 Also read all warning and notice labels on yo...

Page 64: ...rator Not recommended for children under 16 years of age WARNING EWB01390 A child under 16 should never operate an ATV with engine size greater than 90 cc Use by chil dren of ATVs that are not recomme...

Page 65: ...Operating without an ap proved motorcycle helmet increases your chances of a severe head injury or death in the event of an accident EWB01411 Wear eye protection when operating your ATV to reduce the...

Page 66: ...ch time you use it to make sure the ATV is in safe operating condition Perform the pre operation checks listed on page 5 1 Always follow the inspection and maintenance procedures and schedules describ...

Page 67: ...tered side to side and as low as possible Be sure cargo is se cured a loose load could change handling unexpectedly Make sure the load does not interfere with your control or ability to see where you...

Page 68: ...l off of the ATV If you remove a foot from a footboard your foot or leg may come into contact with the rear wheels which could injure you or cause an accident EWB01471 Avoid wheelies and jumping WARNI...

Page 69: ...he engine area could catch fire Do not operate idle or park the ATV in dry grass or other dry ground cov er Keep the engine area free of dry grass brush or other combustible material Someone touching...

Page 70: ...seriously af fect handling and control of the ATV and may cause the ATV to go out of control Always avoid paved surfaces including sidewalks driveways parking lots and streets EWB01511 Do not ride on...

Page 71: ...bumps or holes Go slowly and be extra care ful when operating on unfamiliar terrain Al ways be alert to changing terrain conditions when operating the ATV EWB01531 Do not operate on rough slippery or...

Page 72: ...h WARNING You could collide with another vehicle if operating in off road ar eas where you cannot easily be seen Mount a caution flag on the ATV to make you more vis ible Watch carefully for other veh...

Page 73: ...ase the throt tle and apply the brakes smoothly and evenly Im proper use of the brakes can cause the tires to lose traction reducing control and increasing the possi bility of an accident NOTICE ECB00...

Page 74: ...your weight over the front wheels by moving forward on the seat Once you have learned this technique you should be able to perform it at higher speeds or in tighter curves Improper riding procedures...

Page 75: ...ddenly The ATV could flip over backwards Never go over the top of any hill at high speed An obstacle a sharp drop or another vehicle or person could be on the other side of the hill Never attempt to t...

Page 76: ...climbing a hill and you find that you have not properly judged your ability to make it to the top you should turn the ATV around while you still have forward motion provided you have the room to do so...

Page 77: ...on extremely steep hills than on level surfaces or small hills Shift your weight backward and to the up side of the hill Never go down a hill at high speed Avoid going down a hill at an angle that wou...

Page 78: ...her the front or rear brake be cause the wheels on the uphill side could come off the ground Apply both the front and rear brakes gradually Whenever possible ride your ATV straight down hill Avoid sha...

Page 79: ...may be necessary to correct the steering when riding on loose surfaces by pointing the front wheels slightly uphill When riding on slopes be sure not to make sharp turns either up or down hill If you...

Page 80: ...TV with out verifying that you have regained proper braking ability WARNING Wet brakes may have re duced stopping ability which could cause loss of control EWB02621 After riding your ATV in water be s...

Page 81: ...7 20 7 1 Air filter case check hose 1 Air filter case check hose 1 Storage compartment drain plug 1 Storage compartment drain plug U2LB10E0 book Page 20 Thursday March 7 2013 4 13 PM...

Page 82: ...he ATV may re sult SLIDING AND SKIDDING WARNING EWB01662 Skidding or sliding improperly may cause you to lose control of this ATV You may also re gain traction unexpectedly which may cause the ATV to...

Page 83: ...time skill at con trolled sliding can be developed The terrain should be chosen carefully before attempting such maneuvers since both stability and control are re duced Bear in mind that sliding maneu...

Page 84: ...physically turn the ATV around If the ATV starts to slip backwards DO NOT USE THE REAR BRAKE IF THE ATV IS IN 2WD the ATV may tip over on top of you Dismount the ATV on the uphill side See page 7 13...

Page 85: ...n off the engine when performing mainte nance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electri cal parts that can cause shocks or fires...

Page 86: ...and the tools provided in the owner s tool kit are in tended to assist you in the performance of preven tive maintenance and minor repairs However additional tools such as a torque wrench may be neces...

Page 87: ...ools data and technical skills NO ITEM CHECK OR MAINTENANCE JOB INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 320 200 1300 800 2500 1600 2500 1600 5000 3200 hours 20 80 160 160 320 1 Fue...

Page 88: ...Clean NO ITEM CHECK OR MAINTENANCE JOB INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 320 200 1300 800 2500 1600 2500 1600 5000 3200 hours 20 80 160 160 320 U2LB10E0 book Page 4 Thursday...

Page 89: ...th an asterisk should be performed by a Yamaha dealer as they require special tools data and technical skills NO ITEM CHECK OR MAINTENANCE JOB INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km...

Page 90: ...nd replace if nec essary 7 Tires Check tread depth and for damage and replace if necessary Check air pressure and balance and correct if necessary 8 Wheel hub bearings Check for looseness or damage an...

Page 91: ...Check toe in and adjust if necessary 16 Engine mount Check for cracks or other damage and replace if necessary 17 Axle boots Check for cracks or other damage and replace if necessary 18 Engine oil Cha...

Page 92: ...ace if neces sary 25 Throttle lever Check operation Check throttle lever free play and adjust if neces sary Lubricate cable and lever housing 26 Front and rear brake switches Check operation and corre...

Page 93: ...full throttle Hydraulic brake service Regularly check and if necessary correct the brake fluid level Every two years replace the internal components of the brake master cylinders and calipers and chan...

Page 94: ...need to be removed to perform some of the maintenance jobs described in this chapter Refer to this section each time a panel needs to be removed and installed EBU27387 Panel A To remove the panel Pull...

Page 95: ...lace the panel in the original position Panel B To remove the panel 1 Remove panel A 2 Remove the front carrier by removing the bolts 1 Panel A 1 Carrier bolt under the fenders U2LB10E0 book Page 11 T...

Page 96: ...upward to remove it To install the panel 1 Place the panel in the original position and then install the quick fasteners 1 Front carrier 2 Carrier bolt upper 1 Carrier bolt lower 1 Panel B 2 Quick fa...

Page 97: ...screws and then pull the panel upward to remove it To install the panel 1 Place the panel in the original position and then install the quick fastener screws Tightening torques Carrier bolt upper 34...

Page 98: ...A and C 2 Remove the quick fastener screw and bolt and then pull the panel upward to remove it TIP To ease removal of panel D shift the drive select lever into the reverse position 1 Panel D 2 Quick...

Page 99: ...a panel 1 Place the panel in the original position and then install the bolt and quick fastener screw 2 Install panels A and C 1 Panel E 2 Quick fastener screw 1 Bolt U2LB10E0 book Page 15 Thursday Ma...

Page 100: ...ll the panel downward while pushing the projection To install a panel 1 Place the panel in the original position 1 Panel F 2 Footboard nut 3 Footboard bolt 4 Panel bolt 5 Projection 1 Panel G 2 Footbo...

Page 101: ...H To remove the panel 1 Remove the seat See page 4 18 2 Remove the rear carrier by removing the bolts Tightening torques Panel bolt 4 0 Nm 0 40 m kgf 2 9 ft lbf Footboard nut 4 0 Nm 0 40 m kgf 2 9 ft...

Page 102: ...n the areas shown To install the panel 1 Place the panel in the original position and then install the quick fasteners 1 Rear carrier 2 Carrier bolt upper 1 Carrier bolt lower 1 Panel H 2 Quick fasten...

Page 103: ...move the quick fastener pull the radiator grill outward at the top and then pull it upward To install a radiator grill Place the radiator grill in its original position and then install the quick fast...

Page 104: ...dition the condition of the spark plug can reveal the condition of the engine To remove the spark plug 1 Remove the spark plug cap 2 Remove the spark plug as shown with the spark plug wrench included...

Page 105: ...essary 3 Measure the spark plug gap with a wire thick ness gauge and if necessary adjust the gap to specification To install the spark plug 1 Clean the surface of the spark plug gasket and its mating...

Page 106: ...replaced at the intervals spec ified in the periodic maintenance and lubrication chart To check the engine oil level 1 Place the ATV on a level surface 2 Check the engine oil level on a cold engine TI...

Page 107: ...he minimum level mark add sufficient oil of the recom mended type to raise it to the correct level NOTICE Be sure the engine oil is at the correct level otherwise engine damage may result ECB00851 7 I...

Page 108: ...n bolt and its gasket to drain the oil from the crankcase TIP Skip steps 5 9 if the oil filter cartridge is not being replaced 5 Remove panel F See page 8 10 6 Remove the oil filter cartridge with an...

Page 109: ...orque with a torque wrench 9 Install panel F 10 Install the engine oil drain bolt and its new gasket and then tighten the bolt to the speci fied torque 1 O ring 1 Torque wrench Tightening torque Oil f...

Page 110: ...oil leakage If oil is leaking immediately turn the engine off and check for the cause 13 Turn the engine off wait at least ten minutes and then check the oil level and correct it if necessary 14 Inst...

Page 111: ...o raise it to the correct level 4 Check the gaskets for damage and replace them if necessary 5 Install the oil level check bolt the oil filler bolt and their gasket and then tighten the bolts to the s...

Page 112: ...n bolt and its new gasket and then tighten the bolt to the specified torque 5 Refill with the recommended final gear oil to the brim of the check hole as shown NOTICE Be sure no foreign material enter...

Page 113: ...at the in tervals specified in the periodic maintenance and lubrication chart To check the differential gear oil level 1 Place the ATV on a level surface 2 Remove the differential gear oil filler bolt...

Page 114: ...e oil from the differential gear case 4 Install the drain bolt and its new gasket and then tighten the bolt to the specified torque 5 Refill with the recommended differential gear oil to the brim of t...

Page 115: ...riodic maintenance and lubrication chart EBU27126 To check the coolant level 1 Place the ATV on a level surface TIP The coolant level must be checked on a cold en gine since the level varies with engi...

Page 116: ...he engine If water has been used instead of coolant re place it with coolant as soon as possible otherwise the cooling system will not be protected against frost and corrosion If water has been added...

Page 117: ...wn out under pressure Always place a thick rag over the cap when opening Allow any remaining pressure to escape before completely removing the cap 1 Place the ATV on a level surface 2 Remove panel D S...

Page 118: ...move the coolant reservoir cap 8 Disconnect the coolant reservoir hose on the coolant reservoir side and then drain the cool ant from the coolant reservoir 1 Coolant drain bolt 2 Gasket 1 Trough 1 2 1...

Page 119: ...soft water may be used for refilling Do not use hard water or salt water since they are harmful to the engine ECB00991 14 Loosen the water pump air bleed bolt without removing it to allow all of the...

Page 120: ...clamp screw and then remove the V belt cooling duct 18 Loosen the cylinder head air bleed bolt with out removing it to allow all of the air to escape from the air bleed bolt hole 1 Water pump air blee...

Page 121: ...s cooled add sufficient coolant until it reaches the top of the radiator and then install the ra diator cap 24 Start the engine and then check for coolant leakage TIP If any leakage is found have a Ya...

Page 122: ...ls 1 Footboard nut 2 Footboard bolt A 3 Footboard bolt B 3 1 2 1 Tightening torques Footboard nut 4 0 Nm 0 40 m kgf 2 9 ft lbf Footboard bolt A 4 0 Nm 0 40 m kgf 2 9 ft lbf Footboard bolt B 7 Nm 0 7 m...

Page 123: ...y areas TIP There are two check hoses at the bottom of the air filter case which are located behind panels D and E See page 8 10 for an explanation on removing the panels Check the hoses periodically...

Page 124: ...e the sponge material and the air filter mesh from the air filter case 5 Clean the mesh with solvent and then wipe the solvent off 1 Air filter case cover holder 2 Air filter case cover 1 Sponge mater...

Page 125: ...he sponge material should be wet but not drip ping 10 Install the mesh and the sponge material into the air filter case NOTICE Make sure that the air filter element is properly seated in the air filte...

Page 126: ...let of the air filter case for obstructions Check the air filter case rubber joint to the throttle body and the rubber joint mani fold fittings for an air tight seal Tighten all fittings securely to a...

Page 127: ...e tailpipe housing 4 Check the gasket for damage and replace it if necessary 5 Install the gasket and then insert the tailpipe into the muffler and align the bolt holes 6 Install the bolts and tighten...

Page 128: ...rging the spark arrester otherwise it could cause injury to the eyes burns carbon monox ide poisoning possibly leading to death and start a fire Always let the exhaust system cool prior to touching ex...

Page 129: ...2 0 20 in as shown Periodically check the throttle lever free play and if necessary adjust it as follows 1 Slide the rubber cover back 2 Loosen the locknut 3 To increase the throttle lever free play t...

Page 130: ...lacement of brake components requires pro fessional knowledge Brake service should be per formed by a Yamaha dealer WARNING EWB02571 Operating with improperly serviced or adjust ed brakes could lead t...

Page 131: ...the brake fluid is above the minimum level mark Check the brake fluid lev el with the top of the reservoir level Replenish the brake fluid if necessary Front brake 1 Wear indicator groove 1 Wear indic...

Page 132: ...that water does not enter the brake fluid reservoir when refilling Water will significantly lower the boiling point of the fluid and may result in vapor lock NOTICE ECB01160 Brake fluid may damage pa...

Page 133: ...d or leaking Oil seals Replace every two years Brake hoses Replace every four years EBU27772 Checking the front and rear brake lever free play The front and rear brake lever free play must be checked...

Page 134: ...rear brake Before adjusting the brake pedal free play check the rear brake pads for wear The brake pedal free play should measure 1 0 6 0 mm 0 04 0 24 in as shown If the free play is in correct adjust...

Page 135: ...orrect free play cannot be obtained have a Yamaha dealer adjust it TIP When adjusting the rear brake pedal free play Be sure not to step on the brake pedal Make sure the rear brake lever and brake ped...

Page 136: ...and lubricating the cables The operation and the condition of all control ca bles should be checked before each ride and the cables and cable ends should be lubricated if nec essary If a cable is dam...

Page 137: ...fore you begin riding in cold weather If the control cables are frozen or do not work smoothly you could be unable to control the ATV which could lead to an acci dent or collision EBU24912 Checking an...

Page 138: ...at the intervals specified in the periodic maintenance and lubrication chart If there is play in a wheel hub or if a wheel does not turn smoothly have a Yamaha dealer check the wheel hub bear ings EB...

Page 139: ...the periodic maintenance and lubrication chart TIP For parts equipped with a grease nipple use a grease gun EBU2904C Battery The battery is located under panel A See page 8 10 This model is equipped w...

Page 140: ...physician immediately EYES Flush with water for 15 minutes and get prompt medical attention Batteries produce explosive gases Keep sparks flame cigarettes or other sources of ig nition away Ventilate...

Page 141: ...emoving the bat tery the main switch must be off and the negative lead must be disconnected be fore the positive lead ECB01001 5 Pull the battery out of its compartment 1 Front carrier 2 Carrier bolt...

Page 142: ...dry place If the battery will be stored for more than two months check it at least once a month and fully charge it if necessary NOTICE ECB00940 Always keep the battery charged Storing a dis charged...

Page 143: ...ng a fuse Tightening torques Carrier bolt upper 34 Nm 3 4 m kgf 25 ft lbf Carrier bolt lower 34 Nm 3 4 m kgf 25 ft lbf Carrier bolt under the fenders 7 Nm 0 7 m kgf 5 1 ft lbf 1 Fuse box 2 Main fuse 3...

Page 144: ...eplacing a fuse 2 Remove the blown fuse and then install a new fuse of the specified amperage WARNING Always use a fuse of the spec ified rating and never use a substitute ob ject in place of the prop...

Page 145: ...ollows 1 Remove the cover at the rear of the headlight by pulling it off 2 Remove the headlight bulb cover Specified fuses Main fuse 40 0 A Headlight fuse 10 0 A Ignition fuse 10 0 A Four wheel drive...

Page 146: ...rt of the head light bulb to keep it free from oil otherwise the transparency of the glass the luminos ity of the bulb and the bulb life will be ad versely affected Thoroughly clean off any dirt and f...

Page 147: ...a dealer make this adjustment To raise a headlight beam turn the headlight beam adjusting screw in direction a To lower a headlight beam turn the adjusting screw in direction b EBU25642 Replacing the...

Page 148: ...lb holder together with the bulb by turning it clockwise 6 Install the panel EBU25651 Removing a wheel 1 Place the ATV on a level surface 2 Loosen the wheel nuts 3 Elevate the ATV and place a suitable...

Page 149: ...eel Tapered nuts are used for both the front and rear wheels Install the nuts with their tapered side to wards the wheel 3 Lower the ATV to the ground 4 Tighten the wheel nuts to the specified torques...

Page 150: ...y repair take it to a Yamaha dealer whose skilled technicians have the necessary tools expe rience and know how to service the ATV properly Use only genuine Yamaha replacement parts Im itation parts m...

Page 151: ...the spark plug and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug Have a Yamaha dealer check the ATV The engine does not start Chec...

Page 152: ...can be temporarily used instead provided that it is changed to the rec ommended coolant as soon as possible Wait until the engine has cooled Check the coolant level in the reservoir and radiator The c...

Page 153: ...dry out the linings EWB02311 NOTICE Excessive water pressure may cause water seepage and deteriora tion of wheel bearings brakes transmis sion seals and electrical devices Many expensive repair bills...

Page 154: ...he spark plug cap and spark plug b Pour a teaspoonful of engine oil into the spark plug bore c Install the spark plug cap onto the spark plug and then place the spark plug on the cylinder head so that...

Page 155: ...it Store it in a cool dry place and charge it once a month Do not store the battery in an exces sively cold or warm place less than 0 C 30 F or more than 30 C 90 F For more in formation on storing the...

Page 156: ...4 stroke SOHC Cylinder arrangement Single cylinder Displacement 558 cm Bore stroke 92 0 84 0 mm 3 62 3 31 in Compression ratio 9 30 1 Starting system Electric starter Lubrication system Wet sump Engi...

Page 157: ...US qt 1 75 Imp qt Air filter Air filter element Wet element Fuel Recommended fuel Unleaded gasoline only Fuel tank capacity 20 0 L 5 28 US gal 4 40 Imp gal Fuel reserve amount 4 5 L 1 19 US gal 0 99 I...

Page 158: ...ssure measured on cold tires Recommended Front 35 0 kPa 0 350 kgf cm 5 0 psi Rear 30 0 kPa 0 300 kgf cm 4 4 psi Minimum Front 32 0 kPa 0 320 kgf cm 4 6 psi Rear 27 0 kPa 0 270 kgf cm 4 0 psi Front whe...

Page 159: ...oltage wattage quantity Headlight 12 V 35 0 35 0 W 2 Tail brake light 12 V 5 0 21 0 W 1 Meter lighting EL Electroluminescent Neutral indicator light LED Reverse indicator light LED Coolant temperature...

Page 160: ...A YFM550PHE 40 0 A Headlight fuse 10 0 A Signaling system fuse 5 0 A Ignition fuse 10 0 A Auxiliary DC jack fuse 10 0 A Four wheel drive motor fuse 10 0 A Radiator fan fuse 20 0 A U2LB10E0 book Page 5...

Page 161: ...erence in case the ATV is stolen KEY IDENTIFICATION NUMBER VEHICLE IDENTIFICATION NUMBER MODEL LABEL INFORMATION EBU26020 Key identification number The key identification number is stamped into the ke...

Page 162: ...be need ed when ordering spare parts from a Yamaha deal er EBU29662 Vehicle Emission Control Information label The Vehicle Emission Control Information label is affixed at the location in the illustr...

Page 163: ...11 3 11 1 Vehicle Emission Control Information label 1 U2LB10E0 book Page 3 Thursday March 7 2013 4 13 PM...

Page 164: ...ose of noise control prior to its sale or delivery to the ul timate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inop...

Page 165: ...the maintenance work is required It is not acceptable proof of maintenance work MAINTENANCE INTERVAL DATE OF SERVICE MILEAGE SERVICING DEALER NAME AND ADDRESS REMARKS month km mi hours 1 320 200 20 3...

Page 166: ...sequent pur chaser s it is imperative that the machine be inspected and registered for warranty by an autho rized Yamaha ATV dealer In order for this warranty to remain in effect this inspection and r...

Page 167: ...upon your request at any later date 3 Each Yamaha ATV dealer is held responsible for his setup service and war ranty repair work Q Is the warranty transferable to second owners A Yes The remainder of...

Page 168: ...to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is included at no extra cost TRIP gives...

Page 169: ...within the first 90 days after you buy your Yamaha See your dealer today A special note If visiting your dealer isn t convenient contact Yamaha with your Primary ID number your frame number We ll be h...

Page 170: ...3 D Differential gear oil 5 3 8 29 Drive select lever 4 15 Drive select lever and driving in reverse 6 2 Drive select lever safety system cable adjusting 8 46 E Engine break in 6 4 Engine oil 5 3 Engi...

Page 171: ...r light 4 2 Riding your ATV 7 1 S Safety information 2 1 Seat 4 18 Shock absorber assemblies adjusting the front and rear 4 22 Spark arrester cleaning 8 42 Spark plug checking 8 20 Specifications 10 1...

Page 172: ...U2LB10E0 book Page 3 Thursday March 7 2013 4 13 PM...

Page 173: ...right right out of the box Yamalube Take care of your Yamaha with legendary Yamalube oils lubricants and care products They re formulated and approved by the toughest judges we know the Yamaha engine...

Page 174: ...riously affect handling and control Improper ATV use can result in SEVERE INJURY or DEATH NEVER operate without proper training or instruction at speeds too fast for your skills or the conditions on p...

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