Yamaha G-Max G22A, Owner'S And Operator'S Manual, Page: 27 / 47

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G22A
8-2
MAINTENANCE
C - CHECK CA - CHECK AND ADJUST R - REPLACE S - SERVICE CL - CLEAN AND LUBRICATE L - LUBRICATE
20 Rounds 125 rds 250 rds 500 rds 1000 rds
Pre- 20 hours 125 hrs 250 hrs 500 hrs 1000 hrs
Remarks Opera- 100 miles 600 mls 1200 mls 2500 mls 5000mls
tion 160 kms 1000 kms 2000 kms 4000 kms 8000 kms
(Every (Every 6 (Every (Every (Every
month) months) year) 2 years) 4 years) Page
EVERY Replace engine oil R R R 8-5
YEAR Adjust throttle cables,**
choke cable, check carburetor
CA CA CA *
throttle shaft for wear**
Check starter V-belt for
C C C *
damage and tension
Check drive belt for slippage,
C C C
CL CL CL
8-8
wear or scratches
Check sliding sheave and
*
ramp shoes; Grease secondary
Check operation of speed limiter C C C *
Apply battery terminal protectant S S S –
Check wiring connections
C C C –
and insulation
Check shoe lining thickness
C C C *
and rear axle bearing play
Check steering knuckle
bushing freeplay / Adjust
wheel alignment
CA CA CA *
Check wheel nut tightness,
C C C *
front wheel bearing play
Check gear box oil level
C C C 8-10
and leakage
Check operation and adjust
CA CA CA *
pedal stop if necessary
EVERY
2 YEARS Check brushes for wear and
C S *
commutator for dirt
EVERY
4 YEARS Replace fuel filter and
R *
fuel hoses
Check tightness of cylinder
CA *
head / Adjust valves
Replace gear box oil R
*
Check for grease leakage;
CA *
adjust gearbox if necessary
*
Items with out a page number reference should be serviced by a Yamaha dealer or other qualified
mechanic. This manual does not contain these procedures. They are contained in the Service Manual.
**Related to emission control system.
FOR G22A
sheave bearing
Grease primary sheave L L L *
LIT_19626_16_03.qxd 5/26/04 12:42 PM Page 25
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