Yamaha FZS10Y Owner'S Manual Download Page 104

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INDEX

Turn signal light bulb, replacing ............ 7-33
Turn signal switch ................................. 4-10

Valve clearance .................................... 7-17
Vehicle identification number ................ 10-1

Warranty, extended............................... 10-9
Warranty, limited ................................... 10-7
Wheel bearings, checking..................... 7-29
Wheel (front) ......................................... 7-35
Wheel (rear) .......................................... 7-36
Wheels .................................................. 7-20

U3C313E0.book Page 2 Monday, August 18, 2008 2:18 PM

Summary of Contents for FZS10Y

Page 1: ...3C3 28199 13 FZS10Y C OWNER S MANUAL Read this manual carefully before operating this vehicle LIT 11626 22 36 ...

Page 2: ...EAU10042 Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold U3C313E0 book Page 1 Monday August 18 2008 2 18 PM ...

Page 3: ...ntain these high standards it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most cur rent product information available at the time of printing there may be minor discrepancie...

Page 4: ...ey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer WARNING NOTICE TIP U3C313E0 book Page 1 M...

Page 5: ... Motor Corporation U S A 1st edition May 2008 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed in Japan P N LIT 11626 22 36 U3C313E0 book Page 2 Monday August 18 2008 2 18 PM ...

Page 6: ...aintenance and lubrication chart 7 4 Removing and installing panels 7 8 Checking the spark plugs 7 9 Canister for California only 7 10 Engine oil and oil filter cartridge 7 10 Coolant 7 13 Replacing the air filter element 7 15 Checking the engine idling speed 7 17 Checking the throttle cable free play 7 17 Valve clearance 7 17 Tires 7 18 Cast wheels 7 20 Adjusting the clutch lever free play 7 20 A...

Page 7: ...E CARE AND STORAGE 8 1 Matte color caution 8 1 Care 8 1 Storage 8 3 SPECIFICATIONS 9 1 CONSUMER INFORMATION 10 1 Identification numbers 10 1 Reporting safety defects 10 3 Motorcycle noise regulation 10 4 Maintenance record 10 5 YAMAHA MOTOR CORPORATION U S A STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY 10 7 YAMAHA EXTENDED SERVICE Y E S 10 9 U3C313E0 book Page 2 Monday August 18 2008 2 18 PM ...

Page 8: ...r vehicle They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Yamaha dealer U3C313E0 book Page 1 Monday August 18 2008 2 18 PM ...

Page 9: ...BELS 1 2 1 1 3 2 5 4 6 7 California only as follows NOTICE Cleaning with alkaline or acid cleaner gasoline or solvent will damage windshield Use neutral detergent 4B5 2815K 00 U3C313E0 book Page 2 Monday August 18 2008 2 18 PM ...

Page 10: ...passenger The failure of motorists to detect and recognize motorcycles in traf fic is the predominating cause of automobile motorcycle accidents Many accidents have been caused by an automobile driver who did not see the motorcycle Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident Therefore Wear a brightly colored jacket Use extra caution when...

Page 11: ...d contribute to an impairment of vision that could delay seeing a hazard The use of a jacket heavy boots trousers gloves etc is effective in preventing or reducing abrasions or lacerations Never wear loose fitting clothes otherwise they could catch on the control levers footrests or wheels and cause injury or an accident Always wear protective clothing that covers your legs ankles and feet The eng...

Page 12: ...s evenly as possi ble on both sides of the motorcycle to minimize imbalance or instabili ty Shifting weights can create a sud den imbalance Make sure that ac cessories and cargo are securely attached to the motorcycle before riding Check accessory mounts and cargo restraints frequently Properly adjust the suspension for your load suspension ad justable models only and check the condition and pres ...

Page 13: ...ork area can create instability due to improper weight distribution or aerody namic changes If accessories are added to the handlebar or front fork area they must be as lightweight as possible and should be kept to a minimum Bulky or large accessories may seriously affect the stability of the motorcycle due to aerody namic effects Wind may at tempt to lift the motorcycle or the motorcycle may beco...

Page 14: ...ge 7 30 5 Fuel injection system fuse page 7 30 6 Storage compartment page 4 16 7 Passenger seat lock page 4 14 8 Shock absorber assembly spring preload adjusting ring page 4 18 9 Shock absorber assembly rebound damping force adjusting screw page 4 18 10 Shift pedal page 4 11 11 Engine oil drain bolt page 7 10 12 Engine oil filter cartridge page 7 10 U3C313E0 book Page 1 Monday August 18 2008 2 18 ...

Page 15: ...oir page 7 22 6 Engine oil filler cap page 7 10 7 Front brake fluid reservoir page 7 22 8 Front fork rebound damping force adjusting screw page 4 16 9 Engine oil level check window page 7 10 10 Brake pedal page 4 11 11 Coolant reservoir page 7 13 12 Rear brake light switch page 7 21 13 Luggage strap holder page 4 20 U3C313E0 book Page 2 Monday August 18 2008 2 18 PM ...

Page 16: ... lever page 4 10 2 Left handlebar switches page 4 9 3 Main switch steering lock page 4 1 4 Multi function meter unit page 4 5 5 Right handlebar switches page 4 9 6 Throttle grip page 7 17 7 Brake lever page 4 11 U3C313E0 book Page 3 Monday August 18 2008 2 18 PM ...

Page 17: ...engine is started and stay on until the key is turned to OFF even if the engine stalls EAU10661 OFF All electrical systems are off The key can be removed WARNING EWA10061 Never turn the key to OFF or LOCK while the vehicle is moving Otherwise the electrical systems will be switched off which may result in loss of control or an accident EAU10681 LOCK The steering is locked and all electrical system...

Page 18: ...it of the warning light can be checked by turning the key to ON If the warning light does not come on for a few seconds then go off have a Yamaha dealer check the electrical cir cuit TIP Even if the oil level is sufficient the warning light may flicker when riding on a slope or during sudden acceleration or deceleration but this is not a malfunction This model is also equipped with a self diagnosi...

Page 19: ...o cool The electrical circuit of the warning light can be checked by turning the key to ON If the warning light does not come on for a few seconds then go off have a Yamaha dealer check the electrical cir cuit NOTICE ECA10021 Do not continue to operate the en gine if it is overheating TIP For radiator fan equipped vehi cles the radiator fan s automati cally switch on or off according to the coolan...

Page 20: ...OK Go ahead with riding 117 139 C 243 283 F Temperature display flashes Warning light comes on Stop the vehicle and allow it to idle until the coolant temperature goes down If the temperature does not go down stop the engine See page 7 39 Above 140 C Above 284 F Message HI flashes Warning light comes on Stop the engine and allow it to cool See page 7 39 U3C313E0 book Page 4 Monday August 18 2008 2...

Page 21: ... the operator and increase the risk of an accident The multi function meter unit is equipped with the following a speedometer which shows the riding speed a tachometer which shows engine speed an odometer which shows the to tal distance traveled two tripmeters which show the distance traveled since they were last set to zero a fuel reserve tripmeter which shows the distance traveled since the left...

Page 22: ...000 r min and above Clock The clock displays when the key is turned to ON In addition the clock can be displayed for 10 seconds by pushing the SELECT button when the main switch is in the OFF or LOCK position To set the clock 1 Turn the key to ON 2 Push the SELECT button and RESET button together for at least two seconds 3 When the hour digits start flashing push the RESET button to set the hours ...

Page 23: ...ill return to the prior mode after refueling and traveling 5 km 3 mi Fuel meter The fuel meter indicates the amount of fuel in the fuel tank The display seg ments of the fuel meter disappear to wards E Empty as the fuel level decreases When the last segment on the left starts flashing refuel as soon as possible TIP This fuel meter is equipped with a self diagnosis system If a problem is de tected ...

Page 24: ...rature was displayed prior to turning the key to OFF When the air intake temperature display is selected A is displayed for one second and then the air in take temperature is displayed Self diagnosis device This model is equipped with a self diag nosis device for various electrical cir cuits If a problem is detected in any of those circuits the engine trouble warning light will come on and the dis...

Page 25: ... key to ON and then re lease the SELECT button after five seconds 4 Push the RESET button to select the desired brightness level 5 Push the SELECT button to con firm the selected brightness level The display will return to the odom eter or tripmeter mode EAU12347 Handlebar switches Left Right 1 Tachometer panel 2 Tachometer needle 3 LCD 4 Brightness level 1 Dimmer switch 2 Turn signal switch 3 Hor...

Page 26: ...he engine trouble warning light will come on when the key is turned to ON and the start switch is pushed but this does not indicate a malfunction EAU12765 Hazard switch With the key in the ON position use this switch to turn on the hazard lights simultaneous flashing of all turn signal lights The hazard lights are used in case of an emergency or to warn other drivers when your vehicle is stopped w...

Page 27: ...quipped with a brake lever position adjusting dial To adjust the distance between the brake lever and the handlebar grip turn the adjusting dial while holding the lever pushed away from the handlebar grip Make sure that the appropriate setting on the adjusting dial is aligned with the mark on the brake lever EAU12941 Brake pedal The brake pedal is on the right side of the motorcycle To apply the r...

Page 28: ...g fuel is a fire hazard EAU13221 Fuel Make sure there is sufficient gasoline in the tank WARNING EWA10881 Gasoline and gasoline vapors are extremely flammable To avoid fires and explosions and to reduce the risk of injury when refueling follow these instructions 1 Before refueling turn off the en gine and be sure that no one is sit ting on the vehicle Never refuel while smoking or while in the vi ...

Page 29: ...ine parts such as the valves and piston rings as well as to the exhaust system Your Yamaha engine has been de signed to use regular unleaded gaso line with a pump octane number R M 2 of 86 or higher or a research octane number of 91 or higher If knocking or pinging occurs use a gasoline of a different brand or premi um unleaded fuel Use of unleaded fuel will extend spark plug life and reduce maint...

Page 30: ...as cooled down before do ing any maintenance work Do not allow the engine to idle more than a few minutes Long idling can cause a build up of heat NOTICE ECA10701 Use only unleaded gasoline The use of leaded gasoline will cause unre pairable damage to the catalytic converter EAU39322 Seats Passenger seat To remove the passenger seat 1 Insert the key into the seat lock and then turn it counterclock...

Page 31: ...ght as shown and then pull the seat off To install the rider seat 1 Insert the projection on the front of the rider seat into the seat holder as shown and then push the rear of the seat down to lock it in place 2 Install the passenger seat TIP Make sure that the seats are properly secured before riding 1 Rider seat lock lever 1 Projection 2 Seat holder U3C313E0 book Page 15 Monday August 18 2008 2...

Page 32: ...adjusting bolt the right front fork leg is equipped with a re bound damping force adjusting screw and the left front fork leg with a com pression damping force adjusting screw NOTICE ECA10101 To avoid damaging the mechanism do not attempt to turn beyond the maximum or minimum settings Spring preload To increase the spring preload and thereby harden the suspension turn the adjusting bolt on each fo...

Page 33: ...force The compression damping force is ad justed on the left front fork leg only To increase the compression damping force and thereby harden the compres sion damping turn the adjusting screw in direction a To decrease the com 1 Current setting 2 Front fork cap bolt Spring preload setting Minimum soft 8 Standard 5 5 Maximum hard 0 1 Rebound damping force adjusting screw Rebound damping setting Min...

Page 34: ...e num ber of clicks of each damping force ad justing mechanism and to modify the specifications as necessary EAU39343 Adjusting the shock absorber assembly This shock absorber assembly is equipped with a spring preload adjust ing ring and a rebound damping force adjusting screw NOTICE ECA10101 To avoid damaging the mechanism do not attempt to turn beyond the maximum or minimum settings Spring prel...

Page 35: ...s of the damping force adjusting mechanism This adjustment range may not exactly match the spec ifications listed due to small differences in production WARNING EWA10221 This shock absorber assembly con tains highly pressurized nitrogen gas Read and understand the fol lowing information before handling the shock absorber assembly Do not tamper with or attempt to open the cylinder assembly Do not s...

Page 36: ...aust Ultimate Power valve system This system boosts engine power by means of a valve that regu lates the diameter of the exhaust pipe The EXUP system valve is constantly adjusted in accordance with the engine speed by a computer controlled servo motor NOTICE ECA15610 The EXUP system has been set and extensively tested at the Yamaha factory Changing these settings without sufficient technical knowl...

Page 37: ...en designed to assist the operator in fulfilling the respon sibility of raising the sidestand be fore starting off Therefore check this system regularly as described below and have a Yamaha dealer re pair it if it does not function proper ly EAU44901 Ignition circuit cut off system The ignition circuit cut off system com prising the sidestand switch clutch switch and neutral switch has the fol low...

Page 38: ...e clutch lever pulled 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden YES NO YES NO YES NO The neutral switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer The clutch switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer The sidestand switch may not be...

Page 39: ...d in the Owner s Manual WARNING EWA11151 Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage Do not operate the vehicle if you find any problem If a problem cannot be corrected by the procedures provided in this manual have the vehicle inspected by a Yamaha dealer Before using this vehicle check the following points U3C313E0 book Page 1 ...

Page 40: ...ion If soft or spongy have Yamaha dealer bleed hydraulic system Check brake pads for wear Replace if necessary Check fluid level in reservoir If necessary add recommended brake fluid to specified level Check hydraulic system for leakage 7 21 7 22 Rear brake Check operation If soft or spongy have Yamaha dealer bleed hydraulic system Check brake pads for wear Replace if necessary Check fluid level i...

Page 41: ...y 7 18 7 20 Brake and shift pedals Make sure that operation is smooth Lubricate pedal pivoting points if necessary 7 26 Brake and clutch levers Make sure that operation is smooth Lubricate lever pivoting points if necessary 7 26 Centerstand sidestand Make sure that operation is smooth Lubricate pivots if necessary 7 27 Chassis fasteners Make sure that all nuts bolts and screws are properly tighten...

Page 42: ...from starting even though the engine will crank when pushing the start switch EAU40195 Starting the engine In order for the ignition circuit cut off system to enable starting one of the following conditions must be met The transmission is in the neutral position The transmission is in gear with the clutch lever pulled and the sid estand up See page 4 21 for more informa tion 1 Turn the key to ON a...

Page 43: ...ne and then check the engine oil level and the vehicle for oil leak age If necessary add engine oil and then check the warning light again If the coolant temperature warn ing light flickers or remains on after starting immediately stop the engine and then check the coolant level and the vehicle for coolant leakage If necessary add coolant and then check the warning light again If the engine troubl...

Page 44: ...smission into the neutral posi tion 6 Open the throttle part way and gradually release the clutch lever 7 Follow the same procedure when shifting to the next higher gear TIP When shifting gears in normal operat ing conditions use the recommended shift points EAU16700 To decelerate 1 Apply both the front and the rear brakes to slow the motorcycle 2 Shift the transmission into first gear when the mo...

Page 45: ...be changed and the oil filter car tridge or element replaced ECA10302 1000 1600 km 600 1000 mi Avoid prolonged operation above 7200 r min 1600 km 1000 mi and beyond The vehicle can now be operated nor mally NOTICE ECA10310 Keep the engine speed out of the tachometer red zone If any engine trouble should oc cur during the engine break in period immediately have a Yamaha dealer check the vehi cle EA...

Page 46: ...unning engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while ser vicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death See page 2 1 for more in formation about carbon monox ide EAU17302 Emission controls not only function to ensure cleaner air but are also vital to prop...

Page 47: ...tools provided in the owner s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs How ever additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly TIP If you do not have the tools or experi ence required for a particular job have a Yamaha dealer perform it for you 1 Owner s tool kit U3C313E0 book Page 2 ...

Page 48: ...lugs Check condition Adjust gap and clean Replace every 8000 mi 13000 km or 12 months Replace Replace 3 Valve clearance Check and adjust valve clearance when engine is cold Every 26600 mi 42000 km 4 Crankcase breather system Check breather hose for cracks or damage Replace if necessary 5 Fuel injection Check and adjust engine idle speed and synchronization 6 Exhaust system Check for leakage Tighte...

Page 49: ...able 3 Front brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 4 Rear brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 5 Brake hoses Check for cracks or damage Replace Every 4 years 6 Wheels Check runout and for damage Replace if necessary 7 Tires Check tread depth and for dam age Replace if necessary Check air pressure C...

Page 50: ...ary 13 Brake lever pivot shaft Apply silicone grease lightly 14 Brake pedal pivot shaft Apply lithium soap based grease lightly 15 Clutch lever pivot shaft Apply lithium soap based grease lightly 16 Shift pedal pivot shaft Apply lithium soap based grease lightly 17 Centerstand and sidestand pivots Check operation Apply lithium soap based grease lightly 18 Sidestand switch Check operation and repla...

Page 51: ...y Change with ethylene glycol anti freeze coolant every 24 months Change 25 Front and rear brake switches Check operation 26 Control cables Apply Yamaha chain and cable lube or engine oil thoroughly 27 Throttle grip hous ing and cable Check operation and free play Adjust the throttle cable free play if necessary Lubricate the throttle grip housing and cable No ITEM ROUTINE INITIAL ODOMETER READING...

Page 52: ...et or dusty areas Hydraulic brake service After disassembling the brake master cylinders and calipers always change the fluid Regularly check the brake fluid levels and fill the reservoirs as required Every two years replace the internal components of the brake master cylinders and calipers and change the brake fluid Replace the brake hoses every four years and if cracked or damaged 28 Lights sign...

Page 53: ...moved and installed EAU40030 Panels A and B To remove one of the panels Remove the bolts and the screws and then pull the panel off as shown To install the panel Place the panel in the original position and then install the screws and the bolts EAU19281 Panel C To remove the panel Remove the screw and then pull the panel off as shown 1 Panel A 2 Panel B 1 Panel C 1 Panel A 2 Screw 3 Bolt U3C313E0 ...

Page 54: ...is ridden normally and all spark plugs installed in the en gine should have the same color If any spark plug shows a distinctly different color the engine could be operating im properly Do not attempt to diagnose such problems yourself Instead have a Yamaha dealer check the vehicle If a spark plug shows signs of electrode erosion and excessive carbon or other deposits it should be replaced Before ...

Page 55: ...e Before operating this vehicle make sure to check the fol lowing Check each hose connection Check each hose and canister for cracks or damage Replace if dam aged Make sure that the canister breath er is not blocked and if necessary clean it EAU19876 Engine oil and oil filter car tridge The engine oil level should be checked before each ride In addition the oil must be changed and the oil filter c...

Page 56: ...o collect the used oil 4 Remove the engine oil filler cap and drain bolt to drain the oil from the crankcase TIP Skip steps 5 7 if the oil filter cartridge is not being replaced 5 Remove the oil filter cartridge with an oil filter wrench TIP An oil filter wrench is available at a Yamaha dealer 6 Apply a thin coat of clean engine oil to the O ring of the new oil filter cartridge 1 Engine oil filler...

Page 57: ... In order to prevent clutch slip page since the engine oil also lubricates the clutch do not mix any chemical additives Do not use oils with a diesel speci fication of CD or oils of a high er quality than specified In addition do not use oils labeled ENERGY CONSERVING II or higher Make sure that no foreign mate rial enters the crankcase 1 O ring 1 Torque wrench Tightening torque Oil filter cartrid...

Page 58: ...necessary EAU20070 Coolant The coolant level should be checked before each ride In addition the cool ant must be changed at the intervals specified in the periodic maintenance and lubrication chart EAU40042 To check the coolant level 1 Place the vehicle on the center stand TIP The coolant level must be checked on a cold engine since the level varies with engine temperature Make sure that the vehic...

Page 59: ...sible other wise the cooling system will not be protected against frost and corrosion If water has been added to the coolant have a Yamaha dealer check the anti freeze content of the coolant as soon as possible otherwise the effectiveness of the coolant will be reduced ECA10472 5 Install the panel EAU33031 Changing the coolant The coolant must be changed at the in tervals specified in the periodic...

Page 60: ...s 5 Lift the front of the fuel tank and carefully tilt it back and away from the air filter case but do not dis connect the fuel hoses WARNING Make sure that the fuel tank is well supported Do not tilt or pull the fuel tank too much otherwise the fuel hoses may come loose which could cause fuel leakage and a fire hazard EWA10411 6 Remove the air filter case cover by removing the screws NOTICE When...

Page 61: ...t pinched Be sure to place the fuel tank breather hose and the fuel tank overflow hose in the original position WARNING Before placing the fuel tank in the original position make sure that the fuel hoses are not damaged If any fuel hose is damaged do not start the engine but have a Yamaha dealer replace the hose other wise fuel may leak creating a fire hazard EWA11361 11 Install the fuel tank bolt...

Page 62: ...3 0 5 0 mm 0 12 0 20 in at the throttle grip Periodically check the throttle cable free play and if neces sary have a Yamaha dealer adjust it EAU21401 Valve clearance The valve clearance changes with use resulting in improper air fuel mixture and or engine noise To prevent this from occurring the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic mainten...

Page 63: ...load your vehicle Opera tion of an overloaded vehicle could cause an accident Tire inspection Always check the tires before operating the motorcycle If a tire tread shows crosswise lines minimum tread depth if the tire has a nail or glass fragments in it or if the sidewall is cracked con tact a Yamaha dealer immediately and have the tire replaced Tire air pressure measured on cold tires 0 90 kg 0 ...

Page 64: ...re leakage Use only the tire valves and valve cores listed below to avoid tire deflation during a high speed ride After extensive tests only the tires list ed below have been approved for this model by Yamaha Motor Co Ltd WARNING EWA10600 This motorcycle is fitted with super high speed tires Note the following points in order to make the most ef ficient use of these tires Use only the specified re...

Page 65: ... or cracked wheel must be replaced The wheel should be balanced whenever either the tire or wheel has been changed or replaced An unbalanced wheel can result in poor performance adverse han dling characteristics and a short ened tire life Ride at moderate speeds after changing a tire since the tire sur face must first be broken in for it to develop its optimal characteris tics EAU22081 Adjusting t...

Page 66: ... make the brake light come on earlier turn the adjusting nut in direction a To make the brake light come on later turn the adjusting nut in direction b EAU22390 Checking the front and rear brake pads The front and rear brake pads must be checked for wear at the intervals spec ified in the periodic maintenance and lubrication chart EAU36890 Front brake pads Each front brake pad is provided with wea...

Page 67: ...vel mark and replenish if necessary A low brake fluid level may indicate worn brake pads and or brake system leakage If the brake fluid level is low be sure to check the brake pads for wear and the brake system for leakage TIP The rear brake fluid reservoir is located behind panel C See page 7 8 Observe these precautions When checking the fluid level make sure that the top of the brake fluid reser...

Page 68: ...he intervals specified in the TIP after the periodic maintenance and lubrication chart In addition have the oil seals of the master cylinders and calipers as well as the brake hoses re placed at the intervals listed below or whenever they are damaged or leak ing Oil seals Replace every two years Brake hoses Replace every four years EAU22760 Drive chain slack The drive chain slack should be checked...

Page 69: ...e axle nut to their specified torques EAU23023 Cleaning and lubricating the drive chain The drive chain must be cleaned and lubricated at the intervals specified in the periodic maintenance and lubrica tion chart otherwise it will quickly wear out especially when riding in dusty or wet areas Service the drive chain as follows NOTICE ECA10581 The drive chain must be lubricated after washing the mot...

Page 70: ...dealer check or replace it WARNING Damage to the outer housing of cables may result in in ternal rusting and cause interfer ence with cable movement Replace damaged cables as soon as possi ble to prevent unsafe conditions EWA10711 EAU23111 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride In addi tion the cable should be lubr...

Page 71: ...de and the pedal pivots should be lu bricated if necessary EAU23142 Checking and lubricating the brake and clutch levers Brake lever Clutch lever The operation of the brake and clutch levers should be checked before each ride and the lever pivots should be lu bricated if necessary Recommended lubricant Lithium soap based grease U3C313E0 book Page 26 Monday August 18 2008 2 18 PM ...

Page 72: ...ed if necessary WARNING EWA10741 If the centerstand or sidestand does not move up and down smoothly have a Yamaha dealer check or re pair it Otherwise the centerstand or sidestand could contact the ground and distract the operator resulting in a possible loss of control Recommended lubricants Brake lever Silicone grease Clutch lever Lithium soap based grease Recommended lubricant Lithium soap base...

Page 73: ... several times to check if the front fork compresses and rebounds smoothly NOTICE ECA10590 If any damage is found or the front fork does not operate smoothly have a Yamaha dealer check or re pair it EAU45511 Checking the steering Worn or loose steering bearings may cause danger Therefore the operation of the steering must be checked as fol lows at the intervals specified in the pe riodic maintenan...

Page 74: ...auses severe burns Avoid any contact with skin eyes or clothing and al ways shield your eyes when working near batteries In case of contact administer the fol lowing FIRST AID EXTERNAL Flush with plenty of water INTERNAL Drink large quan tities of water or milk and im mediately call a physician EYES Flush with water for 15 minutes and seek prompt medical attention Batteries produce explosive hy dr...

Page 75: ... sure the key is turned to OFF then discon nect the negative lead before disconnecting the positive lead ECA16302 2 If the battery will be stored for more than two months check it at least once a month and fully charge it if necessary 3 Fully charge the battery before in stallation 4 After installation make sure that the battery leads are properly con nected to the battery terminals NOTICE ECA1653...

Page 76: ...and turn on the electrical circuit in question to check if the device operates 5 If the fuse immediately blows again have a Yamaha dealer check the electrical system 6 Install the battery cover and then hook the battery band onto the holder 1 Fuse box 2 Headlight fuse 3 Ignition fuse 4 Signaling system fuse 5 Backup fuse for odometer and clock 6 Right radiator fan fuse 7 Left radiator fan fuse 8 S...

Page 77: ...t bulb using a cloth moistened with al cohol or thinner Headlight lens Do not affix any type of tinted film or stickers to the headlight lens Do not use a headlight bulb of a wattage higher than specified 1 Disconnect the headlight coupler and then remove the bulb cover 2 Unhook the headlight bulb holder and then remove the burnt out bulb 3 Place a new headlight bulb into po sition and then secure...

Page 78: ...he socket together with the bulb by turning it clockwise 6 Install the passenger seat EAU43002 Replacing a turn signal light bulb 1 Remove the turn signal light unit by removing the screw 2 Remove the socket together with the bulb by turning it counter clockwise 3 Remove the burnt out bulb by pull ing it out 4 Insert a new bulb into the socket 5 Install the socket together with the bulb by turning...

Page 79: ...e the license plate light unit by removing the screws 2 Remove the socket together with the bulb by pulling it out 3 Remove the burnt out bulb by pull ing it out 4 Insert a new bulb into the socket 5 Install the socket together with the bulb by pushing it in 6 Install the license plate light unit by installing the screws 1 License plate light unit 2 Screw 1 License plate light bulb U3C313E0 book P...

Page 80: ...1051 5 Pull the wheel axle out and then remove the wheel EAU40210 To install the front wheel 1 Lift the wheel up between the fork legs 2 Insert the wheel axle 3 Install the brake caliper together with the reflector on each side by installing the bolts TIP Make sure that there is enough space between the brake pads before install ing the brake calipers onto the brake discs 4 Install the brake hose ...

Page 81: ...rocket TIP If the drive chain is difficult to re move remove the wheel axle first and then lift the wheel upward enough to remove the drive chain from the rear sprocket The drive chain cannot be disas sembled 7 While supporting the brake caliper bracket pull the wheel axle out and then remove the wheel NOTICE Do not apply the brake after the wheel has been re moved together with the brake disc oth...

Page 82: ...may occur dur ing operation Any problem in the fuel compression or ignition systems for example can cause poor starting and loss of power The following troubleshooting charts represent quick and easy procedures for checking these vital systems your self However should your motorcycle require any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and kno...

Page 83: ...RIODIC MAINTENANCE AND ADJUSTMENT 7 38 7 heaters or furnaces Gasoline or gasoline vapors can ignite or ex plode causing severe injury or property damage U3C313E0 book Page 38 Monday August 18 2008 2 18 PM ...

Page 84: ...Yamaha dealer check the vehicle Remove the spark plugs and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gaps or replace the spark plugs Have a Yamaha dealer check the vehicle The engine does not start Have a Yamaha dealer check the vehicle The engine does not start Check the battery Operate the electric starter 4 Battery The engine turns over quickly The eng...

Page 85: ...ped press down on the cap while turning it counterclockwise and then remove the cap TIP If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommended coolant as soon as possible Wait until the engine has cooled Check the coolant level in the reservoir and radiator The coolant level is OK The coolant level is low Check the cooling system for le...

Page 86: ...muffler outlet with a plastic bag after the engine has cooled down 2 Make sure that all caps and covers as well as all electrical couplers and connectors including the spark plug caps are tightly in stalled 3 Remove extremely stubborn dirt like oil burnt onto the crankcase with a degreasing agent and a brush but never apply such prod ucts onto seals gaskets sprock ets the drive chain and wheel axl...

Page 87: ...come off more easily if the area is covered with a wet cloth for a few minutes before cleaning After riding in the rain near the sea or on salt sprayed roads Since sea salt or salt sprayed on roads during winter are extremely corrosive in combination with water carry out the following steps after each ride in the rain near the sea or on salt sprayed roads TIP Salt sprayed on roads in the winter ma...

Page 88: ...ny rubber and plastic parts but treat them with a suitable care product Avoid using abrasive polishing compounds as they will wear away the paint TIP Consult a Yamaha dealer for advice on what products to use EAU26181 Storage Short term Always store your motorcycle in a cool dry place and if necessary protect it against dust with a porous cover NOTICE ECA10810 Storing the motorcycle in a poorly ve...

Page 89: ...ark plugs and then install the spark plugs and the spark plug caps 4 Lubricate all control cables and the pivoting points of all levers and pedals as well as of the side stand centerstand 5 Check and if necessary correct the tire air pressure and then lift the motorcycle so that both of its wheels are off the ground Alterna tively turn the wheels a little every month in order to prevent the tires ...

Page 90: ...r cartridge replacement 3 10 L 3 28 US qt 2 73 Imp qt Cooling system Coolant reservoir capacity up to the maximum level mark 0 25 L 0 26 US qt 0 22 Imp qt Radiator capacity including all routes 2 25 L 2 38 US qt 1 98 Imp qt Air filter Air filter element Oil coated paper element Fuel Recommended fuel Unleaded gasoline only Fuel tank capacity 18 0 L 4 76 US gal 3 96 Imp gal Fuel reserve amount 3 4 L...

Page 91: ... Loading condition 0 90 kg 0 198 lb Front 250 kPa 2 50 kgf cm 36 psi Rear 290 kPa 2 90 kgf cm 42 psi Loading condition FZS10Y 90 190 kg 198 419 lb FZS10YC 90 189 kg 198 417 lb Front 250 kPa 2 50 kgf cm 36 psi Rear 290 kPa 2 90 kgf cm 42 psi High speed riding Front 250 kPa 2 50 kgf cm 36 psi Rear 290 kPa 2 90 kgf cm 42 psi Front wheel Wheel type Cast wheel Rim size 17M C x MT3 50 Rear wheel Wheel t...

Page 92: ... 1 Front turn signal position light 12 V 21 W 5 0 W 2 Rear turn signal light 12 V 21 0 W 2 License plate light 12 V 5 0 W 1 Meter lighting LED Neutral indicator light LED High beam indicator light LED Oil level warning light LED Turn signal indicator light LED Coolant temperature warning light LED Engine trouble warning light LED Fuses Main fuse 50 0 A Headlight fuse 20 0 A Signaling system fuse 1...

Page 93: ...entification number The key identification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key EAU26400 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided TIP The vehicle identification number is used to identify your motorcycle and ...

Page 94: ...el is affixed to the frame under the rider seat See page 4 14 Record the information on this label in the space provided This information will be needed when ordering spare parts from a Yamaha dealer 1 Model label U3C313E0 book Page 2 Monday August 18 2008 2 18 PM ...

Page 95: ... and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Yamaha Motor Corporation U S A To contact NHTSA you may call the Vehicle Safety Hotline toll free at 1 888 327 4236 TTY 1 800 424 9153 go to http www safercar gov or write to Administrator NHTSA 400 Seve...

Page 96: ...icle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with the following systems i e modification removal etc E...

Page 97: ...inder that maintenance work is required It is not acceptable proof of maintenance work Maintenance interval Date of service Mileage Servicing dealer name and address Remarks 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months 24000 mi 37000 km or 36 months 28000 mi 43000 km ...

Page 98: ...RMATION 10 6 10 36000 mi 55000 km or 54 months 40000 mi 61000 km or 60 months Maintenance interval Date of service Mileage Servicing dealer name and address Remarks U3C313E0 book Page 6 Monday August 18 2008 2 18 PM ...

Page 99: ...r warranty by an authorized Yamaha motorcycle dealer In order for this warranty to remain in effect this inspection and registration must take place within ten 10 days after transfer An inspection and registration fee will be charged for this service EMISSION CONTROL SYSTEM WARRANTY Yamaha Motor Corporation U S A also warrants to the ultimate purchaser and each subsequent purchaser of each Yamaha ...

Page 100: ...y later date Each Yamaha motorcycle dealer is held responsible for his setup service and warranty repair work Is the warranty transferable to second owners Yes The remainder of the existing warranty can be transferred upon request The unit has to be inspected and re registered by an authorized Yamaha motorcycle dealer for the policy to remain effective CUSTOMER SERVICE If your machine requires war...

Page 101: ...ed repairs There s no deductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is included at no extra cost TRIP gives you up to 150 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service replacement vehicle rental emergency towing...

Page 102: ...ked protection even after your Yamaha Limited Warranty expires A special note If visiting your dealer isn t convenient contact Yamaha with your Primary ID number your frame number We ll be happy to help you get the Y E S coverage you need Yamaha Service Marketing P O Box 6555 Cypress CA 90630 1 866 YES EXTD 1 866 937 3983 U3C313E0 book Page 10 Monday August 18 2008 2 18 PM ...

Page 103: ...ch 4 10 I Identification numbers 10 1 Ignition circuit cut off system 4 21 Indicator and warning lights 4 2 K Key identification number 10 1 L Labels location 1 1 License plate light bulb replacing 7 34 Luggage strap holders 4 20 M Main switch steering lock 4 1 Maintenance and lubrication periodic 7 4 Maintenance emission control system 7 3 Maintenance record 10 5 Matte color caution 8 1 Model lab...

Page 104: ... signal switch 4 10 V Valve clearance 7 17 Vehicle identification number 10 1 W Warranty extended 10 9 Warranty limited 10 7 Wheel bearings checking 7 29 Wheel front 7 35 Wheel rear 7 36 Wheels 7 20 U3C313E0 book Page 2 Monday August 18 2008 2 18 PM ...

Page 105: ...U3C313E0 book Page 3 Monday August 18 2008 2 18 PM ...

Page 106: ...PRINTED IN JAPAN 2008 05 0 9 2 CR E PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO LTD ...

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Yamaha FZS10Y, Owner'S Manual

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