Yamaha FX High Output WaveRunner 2004 Owner'S/Operator'S Manual Download Page 116

Page: 116 / 144

4-17

EJU18220

Lubrication points

To keep moving parts sliding or rotating

smoothly, coat them with water-resistant
grease.

Recommended water-resistant grease:

Yamaha Marine Grease/
Yamaha Grease A

●

Throttle cable (throttle body end)

●

Throttle cable (handlebar end)
Pull the throttle lever and remove the
seal

. Spray a rust inhibitor into the

outer cable. Refit the seal securely.

●

Steering cable (handlebar end)

UF1S10.book Page 17 Wednesday, December 17, 2003 1:11 PM

Summary of Contents for FX High Output WaveRunner 2004

Page 1: ...2004 WaveRunner FX High Output OWNER S OPERATOR S MANUAL FX Cruiser High Output ...

Page 2: ......

Page 3: ...atercraft is subse quently sold EJU12040 Important manual information In this manual information of particular importance is distinguished in the following ways The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED WARNING Failure to follow WARNING instructions could result in severe injury or death to the machine operator passengers a bystander or a person inspecting or rep...

Page 4: ......

Page 5: ...AD THIS OWNER S OPERATOR S MANUAL CAREFULLY BEFORE OPERATING YOUR WATERCRAFT GENERAL AND SAFETY INFORMATION 1 FEATURES AND FUNCTIONS 2 OPERATION 3 MAINTENANCE AND CARE 4 TROUBLESHOOTING AND EMERGENCY PROCEDURES 5 APPENDIX 6 ...

Page 6: ......

Page 7: ... 6 Other labels 1 8 Safety information 1 9 Limitations on who may operate the watercraft 1 9 Cruising limitations 1 10 Operation requirements 1 11 Recommended equipment 1 13 Hazard information 1 14 Watercraft characteristics 1 14 Water skiing 1 15 Rules of the Road 1 17 Steering and sailing rules 1 17 Rules when encountering vessels 1 18 Other special situations 1 19 Reading buoys and other marker...

Page 8: ...aler Also record and keep these ID numbers in a separate place in case your watercraft is stolen EJU20120 Primary Identification PRI ID number 1 Approval number plate California MODEL FX1100C C FX High Output FX1100AC C FX Cruiser High Output 1 Approval number plate other states MODEL FX1100 C FX High Output FX1100A C FX Cruiser High Output The PRI ID number is stamped on a label 1 attached inside...

Page 9: ...E EJU12051 Hull Identification Number HIN The HIN is stamped on a plate 1 attached to the aft deck EJU09971 Engine serial number The engine serial number is stamped on a label 1 attached to the engine unit ...

Page 10: ...ne is certified to operate on reg ular unleaded gasoline EJU19920 Approval label of Emission control certificate This label is attached to the top of the cyl inder head and to the bulkhead 1 Emission control information label California 1 Emission control information label other states EJU17800 Manufactured date label This label is attached to the top of the cyl inder head 2 Manufactured date labe...

Page 11: ...ventional carbureted two stroke engines These engines are equiva lent to the U S EPA s 2006 standards for marine engines Two Stars Very Low Emission The two star label identifies engines that meet the Air Resources Board s 2004 exhaust emission standards Engines meet ing these standards have 20 lower emis sions than One Star Low Emission engines Three Stars Ultra Low Emission The three star label ...

Page 12: ...1 5 E EJU09980 Important labels EJU13510 Label location ...

Page 13: ...1 6 E EJU13520 Warning labels 1 2 ...

Page 14: ...1 7 E 5 6 7 4 3 ...

Page 15: ...1 8 E EJU13540 Other labels 9 0 8 A B ...

Page 16: ... the information contained in these materials EJU11590 Limitations on who may operate the watercraft Yamaha recommends a minimum opera tor age of 16 years old Adults must supervise use by minors Know the operator age and training requirements for your state A boating safety course is recommended and may be required in your state You can find local rules by contacting the United States Coast Guard ...

Page 17: ...ormance boat not a toy Sharp turns or jumping wakes or waves can increase the risk of back spinal injury paralysis facial injuries and bro ken legs ankles and other bones Do not jump wakes or waves Do not operate the watercraft in rough water bad weather or when visibility is poor this may lead to an accident caus ing injury or death Be alert to the possi bility of adverse weather Take note of wea...

Page 18: ...alling into water or being near the jet thrust nozzle Normal swimwear does not adequately protect against forceful water entry into rectum or vagina All riders must wear a wetsuit bottom or clothing that provides equivalent protection Such clothing includes thick tightly woven sturdy and snug fitting apparel such as denim but does not include spandex or similar fab rics like those used in bicycle ...

Page 19: ...ors such as your riding environment and your riding style and ability Also consider the likelihood of traffic congestion and the water surface conditions If you decide to wear a helmet based upon your riding cir cumstances choose one carefully Look for a helmet designed for personal water craft use if possible Consider a helmet meeting Snell or DOT standards If you will be engaging in closed cours...

Page 20: ...e Road and be sure to check behind you before making a turn See Rules of the Road on pages 1 17 to 1 20 This watercraft is included in the Class A inboard boat classification of the U S Coast Guard A watercraft of this type MUST carry a fire extinguisher of a B 1 classification with a capacity of two pounds or more when navigating in waters under Coast Guard jurisdiction In addition most state and...

Page 21: ... lever The OTS system assists in turning by continuing to supply some thrust while the watercraft is decelerating but you can turn more sharply if you apply throttle while turning the handlebars The OTS system does not function below planing speeds or when the engine is off Once the engine slows down the watercraft will no longer turn in response to handlebar input until you apply throttle again o...

Page 22: ...ing capacity to carry the operator a rearward facing spotter and the water skier when he or she is not skiing The watercraft must also have a cleat 1 designed to pull a ski towrope do not attach the towrope to any other location It is the watercraft operator s responsibility to be alert to the safety of the water skier and others Know and follow all state and local water skiing regulations in effe...

Page 23: ...t is well away from the skier and slack in the towrope is taken up Make sure that the rope is not looped around anything After checking that the skier is ready and that there is no traffic or other obstacles apply enough throttle to raise the skier Make smooth wide turns The watercraft is capable of very sharp turns which could exceed the abilities of the skier Keep the skier at least 50 m 150 ft ...

Page 24: ...er meet one another one vessel has the right of way it is called the stand on vessel The vessel that does not have the right of way is called the give way or burdened vessel These rules determine which vessel has the right of way and what each vessel should do Stand on vessel The vessel with the right of way has the duty to continue its course and speed except to avoid an immediate collision When ...

Page 25: ...each other Meeting If you are meeting another power vessel head on and are close enough to run the risk of collision neither of you has the right of way Both of you should alter course to avoid an accident You should keep the other vessel on your port left side This rule does not apply if both of you will clear one another if you continue on your set course and speed Crossing When two power driven...

Page 26: ...ve the right of way regardless of position Fishing vessels can not however impede the passage of other vessels in narrow channels Sailing vessel right of way Sailing vessels should normally be given the right of way The exceptions to this are 1 When the sailing vessel is overtaking the power driven vessel the power driven vessel has the right of way 2 Sailing vessels should keep clear of any fishi...

Page 27: ...isory information These mark ers are white with black letters and orange borders They signify speed zones restricted areas danger areas and general information Remember markings may vary by geo graphic location Always consult local boat ing authorities before riding your watercraft in unfamiliar waters ...

Page 28: ...s a free 50 question learning course available to the public Upon successful completion of 80 percent or better the user can request a certificate of completion by mail or can download one immediately The Online Boating Safety Course provided by the Boat US Foundation is approved by the National Association of State Boating Law Administrators NASBLA and recognized by the United States Coast Guard ...

Page 29: ...riding close to shoreline homes and waterfowl nesting areas or other wildlife areas and keep a respectful distance from fishermen other boats swimmers and populated beaches When travel in areas like these is unavoid able ride slowly and obey all laws Remember that pollution can be harmful to the environment Do not refuel or add oil where a spill could cause damage to nature Remove your watercraft ...

Page 30: ...E MEMO ...

Page 31: ...ntrol transmitter 2 8 Engine stop switch 2 9 Engine shut off switch 2 10 Start switch 2 10 Throttle lever 2 11 Cooling water pilot outlet 2 11 Steering system 2 12 Tilt lever 2 13 Shift lever 2 14 Quick Shift Trim System QSTS selector 2 15 Handgrip 2 16 Yamaha Engine Management System YEMS 2 17 Yamaha Security System Low RPM mode 2 17 Multifunction meter 2 20 Storage compartments 2 26 ...

Page 32: ...rol direction 2 Rear seat 3 Front seat 4 Footwell Use to place feet for balance To keep proper balance while facing to the rear to watch the skier 5 Sponsons 6 Gunwale 7 Bow eye Use to attach rope for transporting mooring or towing the watercraft in an emergency 8 Hood ...

Page 33: ...hrust nozzle Changes the direction of jet thrust according to handlebar position 7 Speed sensor 8 Stern drain plugs Use to drain water in the bilge when the water craft is on dry land 9 Cleat Use to attach a towrope for pulling water skier or a rope for mooring the watercraft 0 Handgrip Use for support when boarding the watercraft or when seated facing rearward and acting as a spotter for a water ...

Page 34: ...or prevent acci dental starting of the engine or unauthorized use of the watercraft 6 Adjustable rearview mirrors 7 Multifunction meter Use to check watercraft operation 8 Shift lever Use to put the watercraft into forward or reverse 9 Throttle lever Use to accelerate and decelerate 0 Tilt lever Use to adjust the tilt of the handlebars A Glove compartment B Remote controll transmitter C Engine sto...

Page 35: ...er separator 3 Fuel tank 4 Battery 5 Flush hose connector Use to flush the engine cooling water pas sages 6 Electrical box Protects electrical components from water 7 Oil tank 8 Muffler 9 Spark plugs Spark plug caps Ignition coils ...

Page 36: ...110 Rear seat To remove the rear seat Pull the rear seat latch 1 up and then pull the seat off To install the rear seat Insert the projections on the front of the seat into the stays on the deck and then push the rear of the seat down to lock it in place securely ...

Page 37: ... 1 up and then pull the seat off To install the front seat 1 Insert the projections on the front of the seat into the stays on the deck and then push the rear of the seat down to lock it in place 2 Install the rear seat NOTE Make sure that the seats are properly secured before operating the watercraft ...

Page 38: ...then lift the hood up To close the hood push the hood down to lock it in place NOTE Make sure that the hood is properly secured before operating the watercraft EJU10120 Fuel tank filler cap To remove the fuel tank filler cap 1 turn it counterclockwise NOTE Make sure that the fuel tank filler cap is properly secured before operating the water craft ...

Page 39: ...r 1 in the glove compart ment If you accidentally lose your remote control transmitter contact a Yamaha dealer While the remote control transmitter has been designed for use in wet envi ronments it should not be operated under water or submerged for an extended length of time If it gets wet dry it with a soft dry cloth Keep the remote control transmitter away from high temperatures and do not plac...

Page 40: ...evice may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation CAUTION Changes or modifications not expressly approved by the party responsible for compliance could void the user s author ity to operate the remote control trans mitter EJU10150 Engine stop switch Push this switch 1 red button to stop the eng...

Page 41: ...engine shut off switch BEFORE starting the engine To prevent accidental starting of the engine or unauthorized use by chil dren or others always remove the clip from the shut off switch when the engine is not running EJU20710 Start switch Push the start switch 1 green button to start the engine NOTE The engine will not start when the clip is removed from the engine shut off switch The engine will ...

Page 42: ...s charged from the port left pilot outlet If water is not being discharged from this out let cooling water may not be circulating in the engine When this occurs stop the engine and check for the cause See pages 2 24 and 5 3 for further instructions NOTE If the cooling water passages are dry it will take about 60 seconds for the water to reach the outlet after the engine is started Water discharge ...

Page 43: ...el has the Yamaha Engine Man agement System YEMS that includes an Off Throttle Steering OTS system It will activate at planing speeds should you attempt to steer the watercraft after releas ing the throttle lever The OTS system assists in turning by continuing to supply some thrust while the watercraft is deceler ating but you can turn more sharply if you apply throttle while turning the handlebar...

Page 44: ...hen move the handlebars up or down to the desired position WARNING Never touch the tilt lever during opera tion otherwise the handlebars may suddenly change position which may lead to an accident Be sure to fasten the tilt lever properly after adjusting the handlebar position If the handlebars are not properly fas tened they may suddenly change position which may lead to an acci dent ...

Page 45: ...e shift lever toward you WARNING Make sure that the throttle is com pletely released and that the engine is at idle before shifting into reverse Do not use the reverse function to slow down or stop the watercraft as it could cause you to lose control be ejected or impact the handlebars Use reverse for slow speed maneuver ing only Make sure that there are no obstacles or people behind you before sh...

Page 46: ...and B neutral N and 2 bow up positions C and D To change the trim angle 1 Reduce engine speed to 4 000 r min or less 2 Squeeze the shift lock lever 2 and then turn the QSTS selector to the desired position 3 Release the shift lock lever to lock the QSTS selector CAUTION Do not turn the QSTS selector while operating the watercraft at full throttle otherwise damage could occur to the QSTS The neutra...

Page 47: ...speed are also reduced EJU10240 Bow up Turn the grip to C or D and the bow will go up while the watercraft is on plane Bow up puts less of the bow in the water There is less water resistance so straight ahead acceleration when on plane and top speed are enhanced In some conditions however the water craft may tend to porpoise hop in the water If the watercraft is porpoising choose neutral or bow do...

Page 48: ...is trans mitter only the security system setting can only be changed with this transmitter If you lose the remote control transmitter or it does not operate properly contact a Yamaha dealer Yamaha Security System The Yamaha Security System functions to help prevent unauthorized use or theft of the watercraft The engine cannot be started if the security system is in the lock mode The engine can onl...

Page 49: ...ode The normal mode and low RPM mode can only be selected when the engine is stopped in the unlock mode Press the unlock button for more than 4 seconds to select the normal mode or low RPM mode Normal mode If the beeper sounds twice the normal mode is activated The watercraft can be ridden normally Low RPM mode If the beeper sounds three times the low RPM mode is activated and the L MODE indicator...

Page 50: ...light will go off To change the modes again press the lock button briefly to select the lock mode and then press the unlock button again for less than 4 seconds to select the unlock mode While the engine is running input from the remote control transmitter is not received CAUTION If the remote control transmitter does not operate when its buttons are pressed the battery may be low Have a Yamaha de...

Page 51: ...gine overheat warning indicator 9 Oil pressure warning indicator 0 Check engine warning indicator A Select button B SECURITY indicator light CAUTION Do not run the engine for more than 15 seconds when checking the operation of the meter on land The engine could overheat NOTE When the engine is started all displays light up for 2 seconds and then the meter starts to operate normally The current dis...

Page 52: ...er display between kilometers and miles push the select button 1 for at least 1 second within 10 seconds after the meter is displayed EJU17890 Fuel meter The fuel meter is provided for convenient fuel level checking while riding The fuel meter has eight segments which show the amount of fuel remaining in the fuel tank NOTE The fuel level is most accurate when the watercraft is sitting level on a t...

Page 53: ... Voltmeter The voltmeter is provided to display the voltage of the battery The voltmeter displays 12 volts or more when the battery voltage is within specifica tion If the voltage displayed is low beach the watercraft and if necessary have a Yamaha dealer check the charging system EJU20760 Check engine warning indicator If a sensor malfunction or a short circuit is detected the warning light and t...

Page 54: ...d when the engine is restarted after refilling EJU20781 Oil pressure warning indicator If the oil pressure does not rise to specifi cation the warning light and the oil pressure warning indicator begin to blink and the buzzer sounds intermittently At the same time the engine speed is limited to help pre vent damage If this occurs reduce the engine speed beach the watercraft and have a Yamaha deale...

Page 55: ...ft and then check for water discharge at the port left cooling water pilot outlet If there is no discharge of water check the intake grate and impeller for clogging WARNING Before attempting to remove weeds or debris from the intake grate or impeller shut the engine off and remove the clip from the engine shut off switch Severe injury or death could result from coming in contact with the rotating ...

Page 56: ...k mode of the Yamaha Security System is selected The watercraft can be ridden normally when this light is on See page 2 17 for more information EJU20810 L MODE indicator light The L MODE indicator light 1 comes on when the low RPM mode is selected See page 2 18 for information on the low RPM mode ...

Page 57: ...ry such as the manuals put them in a waterproof bag EJU17950 Front storage compartment The front storage compartment 2 is located at the bow To open the front storage compartment pull the hood release lever 1 up and then open the hood To close the front storage compartment push down on the rear of the hood until it latches securely NOTE Make sure that the front storage compart ment is properly sec...

Page 58: ... Do not use the bev erage holder when operating the water craft Keep the remote control transmitter in the transmitter holder when operating the watercraft EJU17970 Seat storage compartment The seat storage compartment 1 is located under the rear seat To open the seat storage compartment remove the rear seat See page 2 5 for rear seat removal and installation procedures Glove compartment Capacity ...

Page 59: ...e 3 22 Leaving the watercraft 3 22 Operating your watercraft 3 23 Getting to know your watercraft 3 23 Learning to operate your watercraft 3 23 Riding watercraft with passengers 3 24 Starting the watercraft 3 25 Boarding and starting in deep water 3 27 Capsized watercraft 3 30 Turning the watercraft 3 32 Stopping the watercraft 3 34 Beaching the watercraft 3 35 Docking the watercraft 3 35 Reverse ...

Page 60: ...es of ignition Stop engine before refueling Refuel in a well ventilated area with the watercraft in a horizontal position Do not stand or sit on the watercraft while refueling in case of fire Take care not to spill gasoline If gaso line spills wipe it up immediately with dry rags Always properly dispose of gasoline soaked rags Avoid overfilling the fuel tank Stop fill ing when the fuel level reach...

Page 61: ...e that has been stored in clean containers EJU18320 Gasohol There are two types of gasohol gasohol containing ethanol and that containing meth anol Gasohol containing ethanol can be used if ethanol content does not exceed 10 and the fuel meets minimum octane ratings Gasohol containing methanol is not rec ommended by Yamaha because it can cause fuel system damage or engine perfor mance problems Rec...

Page 62: ...other contaminants in the fuel tank Contaminated fuel can cause poor running or engine damage 1 Remove the rear and front seats See pages 2 5 and 2 6 for seat removal and installation procedures 2 Open the fuel tank filler cap and slowly add fuel to the fuel tank 3 Stop filling when the fuel level reaches approximately 50 mm 2 in from the top of the fuel tank as indicated a in the illustration Fue...

Page 63: ...k smoothly 3 13 Steering system Check for proper operation Check that the handlebars are securely locked 3 13 Shift lever and reverse gate Check for proper operation 3 14 QSTS Check for proper operation 3 15 Fuel and oil Check fuel and oil levels and add if necessary Check the hoses and tanks for leakage 3 6 3 7 Water separator Check for water and drain if necessary 3 9 Battery Check electrolyte l...

Page 64: ...res Allow the engine compartment to remain open for a few minutes to allow any fuel vapors to escape Also check for loose electrical connections WARNING Failure to ventilate the engine compart ment could result in fire or explosion Do not start the engine if there is a fuel leak or a loose electrical connection EJU20570 Hull and deck Check the hull and deck for cracks or other damage If any damage...

Page 65: ...nts and correct proce dures 1 Remove the fuel tank filler cap to release any pressure that might have built up in the fuel tank 2 Remove the rear and front seats See pages 2 5 and 2 6 for seat removal and installation procedures 3 Check the fuel level in the tank and replenish if necessary See page 3 3 for filling instructions ...

Page 66: ...f there is too much oil the air filter can become saturated with oil perma nently damaging the filter and reduc ing engine performance Follow the checking procedure carefully Make sure that debris and water do not enter the oil tank filler hole Debris and water in the engine oil can cause seri ous engine damage Checking the engine oil level 1 Place the watercraft in a horizontal posi tion or launc...

Page 67: ...nimum level mark 3 and maximum level mark 2 on the dipstick 5 If the oil level is below the minimum level mark add enough oil so that the oil level is between the minimum and maximum level marks on the dipstick and then install the filler cap If the engine oil level is significantly above the maximum level mark the oil tank is overfilled Have a Yamaha dealer remove the excessive amount of engine o...

Page 68: ...k for moisture and fuel residue in the bilge This watercraft is equipped with a conven tional jet vacuum bilge draining system and an electric bilge draining system The elec tric bilge draining system is operated when the engine is running When excess water reaches the water inlet of the electric bilge pump the water is discharged from the elec tric bilge pilot outlet 1 at the stern A small quanti...

Page 69: ...EJU20581 Stern drain plug Check the stern drain plugs for proper installation CAUTION Make sure that the stern drain plugs are tightened securely before launch ing the watercraft Otherwise water may flood the engine compartment and cause the watercraft to submerge Clean any foreign materials such as dirt or sand from the drain plug threads before installing the drain plugs Otherwise the drain plug...

Page 70: ... Loss of battery power may leave you stranded Never operate the watercraft if the battery does not have sufficient power to start the engine or if it shows any other signs of decreased power Be sure to connect the breather hose to the battery Fire or explosion could result if the breather hose is damaged obstructed or not connected properly Make sure that the battery is securely held in place 1 Po...

Page 71: ...ainer cap is tightened securely NOTE See the instructions supplied by the fire extinguisher manufacturer for checking the fire extinguisher Always keep the extinguisher in the fire extinguisher con tainer Always carry a fire extinguisher on board A fire extinguisher is not standard equip ment with this watercraft If you do not have one contact a Yamaha dealer or a fire extinguisher dealer to obtai...

Page 72: ...on of the throttle lever EJU18480 Steering system Check for looseness in the handlebars Turn them as far as possible to the right and left to make sure that operation is smooth and unrestricted throughout the whole range Make sure that the jet thrust nozzle also changes directions as the han dlebars are turned and that there is no free play between the handlebars and the jet thrust nozzle Check th...

Page 73: ...ed down WARNING Make sure that the throttle is com pletely released and that the engine is at idle before shifting into reverse Do not use the reverse function to slow down or stop the watercraft as it could cause you to lose control be ejected or impact the handlebars Use reverse for slow speed maneuver ing only Make sure that there are no obstacles or people behind you before shifting into rever...

Page 74: ...heck that they oper ate properly 2 Check that the QSTS selector locks when the lever is released 3 Check that the selector turns smoothly when the lever is squeezed and held in place 4 Check that the angle of the jet thrust nozzle changes when the selector is shifted from neutral to bow up or bow down If the mechanism does not work properly have a Yamaha dealer service it ...

Page 75: ... engine by the jet pump See page 5 3 for jet intake cleaning procedures WARNING Keep away from intake grate while engine is on Items such as long hair loose clothing or PFD straps can become entangled in moving parts resulting in severe injury or drowning Stop the engine and remove the clip from the engine shut off switch before removing any debris or weeds which may have collected around the jet ...

Page 76: ...gine and then pull the engine shut off cord 5 to remove the clip 4 from the engine shut off switch 3 to verify that the engine stops immediately See pages 2 9 to 2 10 for information on proper opera tion of the start switch the engine stop switch and the engine shut off switch EJU18060 Cooling water pilot outlet Check that water comes out from the port left pilot water outlet while the engine is r...

Page 77: ...s are securely tightened before launching the watercraft EJU18071 Engine break in The engine break in period is essential to allow the various components of the engine to wear and polish themselves to the correct operating clearances This ensures proper performance and promotes longer compo nent life CAUTION Be sure to check the engine oil level before operating the watercraft for the first time S...

Page 78: ...ure could result in reduced engine life or even severe engine damage EJU21060 Launching the watercraft Make sure that there are no obstructions behind you Use the remote control transmitter to select the unlock mode See page 2 18 for Yamaha Security System and low RPM mode selection procedures After the watercraft is in the water start the engine Shift into reverse and move the watercraft back slo...

Page 79: ...use the remote con trol transmitter to select the unlock mode See page 2 18 for Yamaha Secu rity System and low RPM mode selec tion procedures 2 Launch the watercraft in water free from weeds and debris and at least 60 cm 2 ft deep WARNING Never operate in water that is less than 60 cm 2 ft deep otherwise you increase your chance of hitting a submerged object which could result in injury CAUTION N...

Page 80: ...and cause an accident NOTE It is not possible to start the engine with the clip removed from the engine shut off switch 4 Push the start switch green button NOTE The engine will not start if the throttle lever is squeezed 5 Release the start switch as soon as the engine starts to run CAUTION Never push the start switch while the engine is running Do not operate the start switch for more than 5 sec...

Page 81: ...hit an obsta cle you are attempting to avoid A colli sion could result in severe injury or death EJU20850 Leaving the watercraft If leaving the watercraft select the lock mode of the Yamaha Security System and remove the engine shut off cord to reduce the chance of accidental starting or unau thorized use by children or others See page 2 18 for Yamaha Security System and low RPM mode selection pro...

Page 82: ... passengers Never exceed the maximum load limit or allow more than 3 persons or 2 persons if a water skier is being pulled to ride the water craft at one time EJU11910 Learning to operate your watercraft Before operating the watercraft always perform the pre operation checks listed on page 3 4 The short time spent checking the watercraft will reward you with added safety and reliability Check stat...

Page 83: ...board the watercraft handles differently and is not as easy to maneuver so operating it requires a higher degree of skill Before attempting to operate the water craft with passengers on board the operator must practice operating the watercraft alone enough to be able to acquire the necessary skills The passengers must always wear USCG approved PFD and wetsuit bottom or equiv alent WARNING Do not a...

Page 84: ...ctly behind water craft or other boats Do not go near others to spray or splash them with water Avoid sharp turns or other maneuvers that make it hard for others to avoid you or understand where you are going Avoid areas with sub merged objects or shallow water Take early action to avoid collisions Remember watercraft and other boats do not have brakes Do not release the throttle when trying to st...

Page 85: ...ll the clip to the engine shut off switch 3 Grip the handlebars with both hands place both feet on the floor of the foot well start the engine and start off EJU10740 Starting from a dock 1 Board the watercraft from the side 2 Attach the engine shut off cord to your left wrist and then install the clip to the engine shut off switch 3 Push the watercraft away from the dock grip the handlebars with b...

Page 86: ...rear of the watercraft and place both hands on the boarding plat form pull yourself up and then grasp the handgrip with one hand 2 Pull yourself up to a kneeling position on the platform and then move to the seat and sit astride 3 Attach the engine shut off cord to your left wrist and then install the clip to the engine shut off switch 4 Grip the handlebars firmly with both hands place both feet o...

Page 87: ...he clip to the engine shut off switch 2 Have the passenger move to the rear of the watercraft 3 Have the passenger get on board and sit on the seat If a second passenger is getting on have him or her follow the same procedure NOTE When a passenger is getting on board both he and the operator should try to balance the watercraft 4 The operator should check to see that the passengers have their feet...

Page 88: ...le the operator is boarding The operator pulls him or herself up to a kneeling position on the platform and then moves to the seat and sits astride to balance the watercraft 2 The operator attaches the engine shut off cord to his or her left wrist and then installs the clip to the engine shut off switch 3 The operator starts the engine and lets it run at idle 4 The passenger pulls him or herself u...

Page 89: ...aft capsizes release the throttle lever immediately Oil could flow into the air filter case and the engine could be damaged 1 Remove the clip from the engine shut off switch 2 Swim to the rear of the watercraft Pull the watercraft over with your left hand on the ride plate while pushing down on the gunwale with your right hand or foot NOTE If the port left side of the capsized water craft is tilti...

Page 90: ...e 5 8 Submerged watercraft NOTE To efficiently discharge water from the engine compartment operate the watercraft as straight as possible and above planing speed for at least 2 minutes CAUTION Do not operate the engine at full throttle for at least one minute after the engine has been restarted Excessive water in the bilge can splash into the engine which can result in severe damage ...

Page 91: ... B Less throttle produces lower thrust so the watercraft will turn more gradually C Releasing the throttle lever completely produces only minimum thrust If you are traveling at speeds above trolling you will have rapidly decreasing ability to steer without throttle You may still have some turning ability immediately after releasing the throttle lever but once the engine slows down the watercraft w...

Page 92: ...Man agement System YEMS that includes an Off Throttle Steering OTS system It will activate at planing speeds should you attempt to steer the watercraft after releas ing the throttle lever see condition C above The OTS system assists in turning by continuing to supply some thrust while the watercraft is decelerating but you can turn more sharply if you apply throttle while turning the handlebars Th...

Page 93: ...t will coast for a distance before fully stopping If you are not sure you can stop in time before hitting an obstacle apply throttle and turn in another direction WARNING Allow adequate stopping distance Take early action to avoid collisions Remember watercraft and other boats do not have brakes Operate defensively at safe speeds and keep a safe distance away from people objects and other watercra...

Page 94: ...e to steer 3 Get off the watercraft and pull it up on the beach CAUTION Small pebbles sand seaweed and other debris can be pulled into the jet intake and impair or damage the impeller Always stop the engine and get off before beaching the watercraft EJU10820 Docking the watercraft 1 Make sure that no obstructions boats or swimmers are close to the watercraft Reduce speed about 100 m 330 ft away fr...

Page 95: ...people behind you before shifting to reverse EJU12550 Rough water operation The force of landing after jumping can cause a strong impact on both the watercraft and the operator and passengers It is pos sible for the operator to hit his or her chest or jaw on the watercraft body or handlebars and be injured Do not operate the water craft with your chin right above the handle bars or with your feet ...

Page 96: ...s equipped with a jet vac uum bilge draining system and an electric bilge draining system that remove water from the engine compartment while you are underway However some residual water will remain See Bilge on page 3 9 for more information 4 Put the watercraft in a horizontal posi tion 5 Flush the cooling system to prevent it from clogging with salt sand or dirt See page 4 1 for flushing procedu...

Page 97: ... use high pressure when rinsing the engine or engine compartment as severe engine damage could result 9 Wipe the engine and engine compart ment dry with a clean cloth repeat step 3 if necessary 10 Wipe the hull handlebars and jet unit dry with a clean cloth 11 Spray a rust inhibitor such as Yamaha Silicone Protectant and Lubricant on metallic parts to minimize corrosion 12 Allow the engine compart...

Page 98: ...er the seat as they may leave permanent marks on the seat s surface Also wrap the ropes or tie downs with tow els or rags where they touch the body of the watercraft to avoid scratching or damage Before putting the watercraft on the trailer or transporting it be sure to put the shift lever in the forward position otherwise the reverse gate may hit an obstruction which may cause dam age ...

Page 99: ...odic maintenance chart 4 9 Inspecting the fuel system 4 10 Changing the engine oil 4 11 Checking the air filter element 4 13 Inspecting the jet thrust nozzle angle 4 14 Inspecting the shift cable 4 14 Inspecting and adjusting the throttle cable 4 14 Cleaning and adjusting the spark plugs 4 15 Lubrication points 4 17 Inspecting the battery 4 20 Adjusting the fuel injection system 4 22 Replacing the...

Page 100: ...have the watercraft serviced by a Yamaha dealer prior to stor age However the following procedures can be performed by the owner EJU18130 Flushing the cooling system Flushing the cooling system is essential to prevent the cooling system from being clogged with salt sand or dirt CAUTION Do not supply water to the cooling water passages when the engine is not running The water could flow back throug...

Page 101: ... a water tap using a hose 5 Start the engine and then immediately turn the water supply on until water flows out continually from the jet nozzle 6 Run the engine at idling speed for about 3 minutes watching the engine condition If the engine stops while flushing turn the water supply off immediately and repeat the above steps 7 Turn the water supply off and then force the remaining water out from ...

Page 102: ...4 Spray a rust inhibitor such as Yamaha Stor Rite Engine Fogging Oil into each intake opening 3 for 3 seconds 5 Install the air filter element and air filter case cover 6 Start the engine in a well ventilated area and let it run at idle for 15 seconds CAUTION Do not run the engine for more than 15 seconds The engine could overheat 7 Lubricate all cables such as the throttle and steering cables NOT...

Page 103: ... fuel level reaches approx imately 50 mm 2 in from the top of the fuel tank Fuel expands as it warms up and could overflow if the fuel tank has been overfilled If temporarily leaving the watercraft with a full fuel tank do not leave it in direct sunlight Leave it in a well ventilated area with the water craft in a horizontal position Tighten the filler cap securely after refueling If you should sw...

Page 104: ...a wire brush Fully charge the battery and then store it in a cool dark place Apply Yamaha marine grease or Yamaha grease A to the battery terminals Check the battery at least every 2 months and fully charge it if necessary WARNING Be sure to connect the breather hose to the battery Fire or explosion could result if the breather hose is damaged obstructed or not connected properly CAUTION The batte...

Page 105: ...ded with the battery tester and charger you use Specific gravity for reference 1 28 at 20 C 68 F EJU11690 Cleaning the watercraft Clean the watercraft before storing it for a long period 1 Wash down the hull handlebars and drive unit with fresh water 2 Rinse the engine and bilge area with fresh water Drain off all water and wipe up remaining moisture with clean dry rags 3 Spray the engine s exteri...

Page 106: ...parts or accessories which are not qualitatively equivalent to gen uine Yamaha parts are not covered by the limited warranty WARNING Be sure to turn off the engine when you perform maintenance unless oth erwise specified otherwise an acci dent or injury could result from unexpected operation moving parts or electric shock If the owner is not familiar with watercraft servicing this work should be d...

Page 107: ...enever you use the watercraft For your convenience a storage compart ment 1 is provided on the watercraft for the manual and tool kit NOTE To protect these materials from water dam age it would be a good idea to put them in a waterproof bag If your Owner s Operator s Manual is damaged order a replacement from a Yamaha dealer The service information included in this manual is intended to provide yo...

Page 108: ... 2 4 19 Fuel system Inspect 4 10 Fuel tank Inspect clean 4 10 Trolling speed Inspect adjust 4 22 Throttle shaft Inspect Cooling water passages Flush 3 4 1 Water inlet strainer Inspect clean Bilge strainer Clean Electric bilge pump strainer Inspect clean Impeller Inspect Jet thrust nozzle angle Inspect adjust 4 14 Steering master Inspect QSTS mechanism Inspect adjust Shift cable and mechanism Inspe...

Page 109: ... line is disconnected Do not attempt to run engine with fuel line disconnected Check the fuel system for leaks cracks or malfunctions If any problem is found consult a Yamaha dealer Check Fuel tank for water or dirt Fuel tank cap seal for damage Fuel tank for damage cracks or leakage Fuel hose joint for leakage Fuel hose for cracks or other damage Air bleeding passages for leakage EJU18410 Fuel ta...

Page 110: ...er or at the start of a new season otherwise the engine will wear quickly The oil filter should be replaced every two years or every 200 hours of opera tion Have a Yamaha dealer replace the oil filter if necessary It is recommended to have a Yamaha dealer change the engine oil However if you choose to change the oil on your own refer to the service manual for this water craft NOTE Dispose of used ...

Page 111: ...the oil pressure warn ing indicator comes on when the engine is running immediately turn the engine off and have a Yamaha dealer check the watercraft Continuing to operate the engine under such conditions could cause severe engine damage ...

Page 112: ...Replace the air filter ele ment if there is any oil buildup or every 2 years or every 200 hours of operation 4 Install the air filter element in the air filter case and then install the case cover CAUTION Make sure that the air filter element is installed in the filter case properly Do not start the engine with the air fil ter element removed otherwise the pistons and cylinders could be dam aged I...

Page 113: ...posi tion Make sure that the reverse gate makes contact with the stopper 1 on the bracket and that the arm 2 makes contact with the reverse gate If the reverse gate does not reach the cor rect positions have a Yamaha dealer ser vice it EJU11040 Inspecting and adjusting the throttle cable Check that the throttle cable moves back to the set position smoothly and that free play is within specificatio...

Page 114: ...ode If electrode erosion becomes excessive or if carbon and other deposits are excessive replace the spark plug with the specified plug Removing a spark plug 1 Remove the air filter case cover and air filter element See page 4 13 for air filter removal and installation procedures 2 Remove the spark plug cap CAUTION Do not use any tools to remove or install the spark plug cap otherwise the igni tio...

Page 115: ...installed If a torque wrench is not available when you are installing a new spark plug a good estimate of the correct torque is 1 4 turn to 1 2 turn past finger tight with the spark plug wrench included in the tool kit Have the spark plug adjusted to the correct torque with a torque wrench as soon as possible WARNING Be careful not to damage the insulator when removing or installing a spark plug A...

Page 116: ... water resistant grease Recommended water resistant grease Yamaha Marine Grease Yamaha Grease A Throttle cable throttle body end Throttle cable handlebar end Pull the throttle lever and remove the seal 1 Spray a rust inhibitor into the outer cable Refit the seal securely Steering cable handlebar end ...

Page 117: ...zle end Nozzle pivot shaft QSTS cable nozzle end QSTS cables pulley end QSTS cables handlebar end Remove the QSTS cable housing Spray a rust inhibitor into the outer cable Reinstall the QSTS cable housing Shift cable lever end ...

Page 118: ...ediate housing Using a grease gun fill the intermediate housing with water resistant grease through the grease nipple 1 Grease quantity Initial 10 hours or 1 month 33 0 35 0 cm3 1 11 1 18 oz Every 100 hours or 12 months 6 0 8 0 cm3 0 20 0 27 oz ...

Page 119: ...hy sician immediately Eyes Flush with water for 15 minutes and get prompt medical attention Batteries produce explosive gases Keep sparks flame cigarettes etc well away If using or charging the bat tery in an enclosed space make sure that it is well ventilated Always shield your eyes when working near batter ies KEEP OUT OF THE REACH OF CHIL DREN Be sure to connect the breather hose to the battery...

Page 120: ...ourself carefully read the battery charger instructions before charging and fol low the points below 1 Remove all caps from the battery cell 2 Add distilled water to the specified level if the electrolyte level is low 3 Set the charging rate to 1 9 ampere and charge the battery slowly until the explo sive gases are discharged vigorously from the battery cells To connect the battery terminals 1 Mak...

Page 121: ...the fuel injection system If the settings are changed poor engine performance and damage may result EJU18240 Checking the trolling speed 1 Put the watercraft in the water 2 Start the engine and warm it up Use the tachometer in the multifunction meter to check the trolling speed If the trolling speed is out of specification have a Yamaha dealer make this adjust ment Trolling speed 1 550 1 750 r min...

Page 122: ...e 4 with the spare fuse 5 of the correct amperage by using the special tool 3 on the reverse side of the cap WARNING Do not use fuses of higher amperage than those recommended Substitution of a fuse of improper rating can cause extensive electrical system damage and possible fire Fuse amperage 20 A main 3 A meter 3 A bilge pump ...

Page 123: ...117 7 160 0 10 000 Maximum fuel consumption L h US gal h Imp gal h 45 11 9 9 9 Cruising range at full throttle hr 1 56 Trolling speed r min 1 550 1 750 ENGINE Engine type 4 stroke Number of cylinders 4 Engine displacement cm3 cu in 1052 64 2 Bore stroke mm in 76 58 2 99 2 28 Compression ratio 11 9 1 Lubrication system Dry sump Cooling system Water cooled Starting system Electric starter Ignition s...

Page 124: ...Degree 10 5 0 5 10 FUEL AND OIL Recommended fuel Regular unleaded gasoline Minimum octane rating PON RON 86 90 Recommended engine oil SAE 10W 30 API SE SF SG SH SJ SL Fuel tank capacity Total L US gal Imp gal 70 18 5 15 4 Engine oil quantity With oil filter replacement L US qt Imp qt 2 3 2 4 2 0 Without oil filter replacement L US qt Imp qt 2 1 2 2 1 8 Total amount L US qt Imp qt 4 5 4 8 4 0 MODEL...

Page 125: ...ESHOOTING AND EMERGENCY PROCEDURES Troubleshooting 5 1 Troubleshooting chart 5 1 Emergency procedures 5 3 Cleaning the jet intake and impeller 5 3 Jumping the battery 5 5 Towing the watercraft 5 7 Submerged watercraft 5 8 ...

Page 126: ...tch Clip not in place Install clip 2 9 Fuse Burned out Replace the fuse and check wiring 4 23 Battery Run down Recharge 4 20 Poor terminal connec tions Tighten as required 4 20 Terminal corroded Clean 4 5 Starter motor Faulty Have serviced by Yamaha dealer Starter motor turns over Throttle lever Squeezed Release 2 10 Fuel Empty Refill as soon as possi ble 3 3 Stale or contaminated Have serviced by...

Page 127: ...ssi ble 3 3 Engine over heated Jet intake clogged Clean 5 3 Check engine warning Faulty sensors Have serviced by Yamaha dealer Watercraft slow or loses power Yamaha Secu rity System Low RPM mode selected Select normal mode 2 18 Cavitation Jet intake clogged Clean 5 3 Engine speed reduc tion control activated Clean jet intake and cool engine 2 24 Oil pressure warning Engine speed reduc tion control...

Page 128: ...impeller Always stop the engine before beaching the watercraft WARNING Before attempting to remove weeds or debris from the jet intake or impeller areas shut the engine off and remove the clip from the engine shut off switch Severe injury or death could result from contact with the rotating parts of the jet pump 1 Turn the watercraft on its side as shown CAUTION Place a suitable clean cloth or car...

Page 129: ... CAUTION Always avoid operating your watercraft in areas where weed growth is thick If trav eling in weeded areas is unavoidable operate the engine alternately at partial throttle and full throttle Weeds tend to accumulate more at a steady speed and at trolling speed If weeds clog the intake or impeller area and cause cavitation fol low the cleaning procedure above ...

Page 130: ...ing Antidotes External Flush with water Internal Drink large quantities of water or milk Follow with milk of magnesia beaten egg or vegetable oil Call physi cian immediately Eyes Flush with water for 15 minutes and get prompt medical attention Batteries produce explosive gases Keep sparks flame cigarettes etc well away If using or charging the battery in an enclosed space make sure that it is well...

Page 131: ... the watercraft battery Be sure all connec tions are secure and correct before attempting to start the engine Any wrong connection may damage the elec trical system 4 Start the engine and then disconnect the cables by reversing the steps above CAUTION Never push the start switch while the engine is running Do not operate the start switch for more than 5 seconds otherwise the battery will be discha...

Page 132: ...artment if it is towed too fast Tow the watercraft using the bow eye 1 only The bow must be kept up out of the water during towing to prevent water from entering the engine compart ment WARNING The watercraft should only be towed in an emergency The towline should be long enough so that the watercraft will not collide with the towing boat when slowing down A good rule of thumb is a towline that is...

Page 133: ... may result in serious engine damage In an emergency 1 Beach the watercraft and remove the stern drain plugs to drain the water from the engine compartment See page 3 9 for further instructions Remove the storage compartment plugs to drain the water from each storage compartment 2 Install the stern drain plugs 3 Have the watercraft inspected by a Yamaha dealer as soon as possible ...

Page 134: ...E MEMO ...

Page 135: ...E 6 EJU11240 APPENDIX Limited warranty 6 1 YAMAHA EXTENDED SERVICE Y E S 6 3 Index 6 4 ...

Page 136: ... specified in the applicable Owner s Operator s Manual The owner of the watercraft shall give notice to an authorized Yamaha dealer of any and all apparent defects within ten 10 days of dis covery and make the watercraft available at that time for inspection and repairs at the dealer s place of business GENERAL EXCLUSIONS FROM WARRANTY This warranty will not cover the repair of damage if the damag...

Page 137: ...letely set up each new watercraft before sale 2 Explain the operation maintenance and warranty requirements to your satisfaction at the time of sale and upon your request at any later date In addition each Yamaha dealer is held responsible for his setup service and warranty repair work Q Is the warranty transferable to second owners A Yes The remainder of the existing warranty can be transferred u...

Page 138: ...to 150 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service replacement vehicle rental emergency towing phone calls even food and lodging when you are away from home This superb cover age goes into effect when you purchase Y E S so it applies to any warranty repairs as well as covered repairs during your entire Y E S plan period Y E S coverag...

Page 139: ...l 3 3 Engine oil level 3 7 Engine overheat warning indicator 2 24 Engine serial number 1 2 Engine shut off cord lanyard 3 16 Engine shut off switch 2 10 Engine stop switch 2 9 Enjoy your watercraft responsibly 1 22 F Filling the fuel tank 3 3 Fire extinguisher 3 12 Fishing vessel right of way 1 19 Flushing the cooling system 4 1 Front seat 2 6 Front storage compartment 2 26 Fuel and oil 3 1 Fuel l...

Page 140: ...rimary Identification PRI ID number 1 1 Q Quick Shift Trim System QSTS 3 15 Quick Shift Trim System QSTS selector 2 15 R Reading buoys and other markers 1 19 Rear seat 2 5 Recommended equipment 1 13 Remote control transmitter 2 8 Replacing the fuse 4 23 Reverse on waterways 3 36 Riding watercraft with passengers 3 24 Rough water operation 3 36 Rules of the Road 1 17 Rules when encountering vessels...

Page 141: ... chart 5 1 Turning the watercraft 3 32 U United States Coast Guard 1 21 W Warning labels 1 6 Watercraft characteristics 1 14 Watercraft Education and Training 1 21 Water separator 3 9 Water skiing 1 15 Y Yamaha Engine Management System YEMS 2 17 YAMAHA EXTENDED SERVICE Y E S 6 3 Yamaha Security System 2 17 Yamaha Security System lock and unlock modes 2 17 Yamaha Security System Low RPM mode 2 17 ...

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Yamaha FX High Output WaveRunner 2004, Owner'S/Operator'S Manual

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Summary of Contents for FX High Output WaveRunner 2004

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