ENGINE
3-18
ET3P66026
CHECKING THE CLUTCH FLUID LEVEL
(FJR13AE)
1. Stand the vehicle on a level surface.
TIP
Place the vehicle on the centerstand.
2. Remove:
• Left side cover
Refer to “GENERAL CHASSIS” on page 4-1.
3. Check:
• Clutch fluid level
Below the minimum level mark “a”
→
Add the
recommended clutch fluid to the proper level.
WARNING
EWA13370
• Use only the designated clutch fluid. Other
clutch fluids may cause the rubber seals to
deteriorate, causing leakage and poor
clutch performance.
• Refill with the same type of clutch fluid that
is already in the system. Mixing clutch flu-
ids may result in a harmful chemical reac-
tion, leading to poor clutch performance.
• When refilling, be careful that water does
not enter the clutch fluid reservoir. Water
will significantly lower the boiling point of
the clutch fluid and could cause vapor lock.
NOTICE
ECA13420
Clutch fluid may damage painted surfaces or
plastic parts. Therefore, always clean up any
spilt clutch fluid immediately.
TIP
In order to ensure a correct reading of the clutch
fluid level, make sure the top of the reservoir is
horizontal.
4. Install:
• Left side cover
Refer to “GENERAL CHASSIS” on page 4-1.
EAS20900
BLEEDING THE HYDRAULIC CLUTCH
SYSTEM (FJR13A)
WARNING
EWA13000
Bleed the hydraulic clutch system whenever:
• the system was disassembled,
• a clutch hose was loosened or removed,
• the clutch fluid level is very low,
• clutch operation is faulty.
TIP
• Be careful not to spill any clutch fluid or allow
the clutch master cylinder reservoir to over-
flow.
• When bleeding the hydraulic clutch system,
make sure there is always enough clutch fluid
before applying the clutch lever. Ignoring this
precaution could allow air to enter the hydraulic
clutch system, considerably lengthening the
bleeding procedure.
• If bleeding is difficult, it may be necessary to let
the clutch fluid settle for a few hours. Repeat
the bleeding procedure when the tiny bubbles
in the hose have disappeared.
1. Bleed:
• Hydraulic clutch system
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a. Add the recommended clutch fluid to the
proper level.
b. Install the clutch master cylinder reservoir di-
aphragm.
c. Connect a clear plastic hose “1” tightly to the
bleed screw “2”.
d. Place the other end of the hose into a con-
tainer.
e. Slowly squeeze the clutch lever several
times.
f. Fully squeeze the clutch lever without releas-
ing it.
Recommended fluid
DOT 4
Summary of Contents for FJR13AY 2009
Page 1: ...2009 SERVICE MANUAL FJR13AY C FJR13AEY C LIT 11616 22 73 3P6 28197 12 ...
Page 6: ......
Page 8: ......
Page 80: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 EAS20410 LUBRICATION DIAGRAMS 5 6 7 1 2 3 4 ...
Page 82: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33 1 3 2 ...
Page 83: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 34 1 Main axle 2 Drive axle 3 Oil delivery pipe 1 ...
Page 84: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 6 5 4 3 2 1 ...
Page 86: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 37 1 2 3 4 5 6 7 8 9 ...
Page 88: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 39 4 5 3 2 1 9 8 6 7 ...
Page 92: ...COOLING SYSTEM DIAGRAMS 2 43 A A 7 1 2 3 4 5 5 7 8 6 8 9 10 11 12 ...
Page 98: ...CABLE ROUTING FJR13A 2 49 2 3 4 5 6 7 8 9 11 10 12 13 14 15 16 A B C D E F 1 1 ...
Page 100: ...CABLE ROUTING FJR13A 2 51 1 2 3 4 5 6 7 8 A B C D E 9 10 11 12 13 ...
Page 108: ...CABLE ROUTING FJR13A 2 59 1 2 3 4 A B B C D E ...
Page 110: ...CABLE ROUTING FJR13A 2 61 A 1 A A B P O C D E F G H I J K L M N 2 3 4 5 6 7 8 9 10 A 11 ...
Page 118: ...CABLE ROUTING FJR13AE 2 69 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 A B C E D F 1 1 H 10 18 G ...
Page 120: ...CABLE ROUTING FJR13AE 2 71 1 2 3 4 5 6 7 8 A B C D E 9 10 11 12 13 ...
Page 128: ...CABLE ROUTING FJR13AE 2 79 1 4 2 5 6 A B C D D E 3 F G ...
Page 130: ...CABLE ROUTING FJR13AE 2 81 A 1 A A B P O C D E F G H I J K L M N 2 3 4 5 6 7 8 9 10 A 11 ...
Page 134: ...CABLE ROUTING FJR13AE 2 85 ...
Page 137: ......
Page 196: ...GENERAL CHASSIS 4 11 b a 1 2 ...
Page 302: ...SHAFT DRIVE 4 117 ...
Page 326: ...CAMSHAFTS 5 21 ...
Page 424: ...CONNECTING RODS AND PISTONS 5 119 ...
Page 462: ...WATER PUMP 6 15 ...
Page 473: ...THROTTLE BODIES 7 10 ...
Page 474: ...AIR INDUCTION SYSTEM 7 11 EAS27040 AIR INDUCTION SYSTEM 1 2 3 4 5 1 1 1 1 2 2 5 2 3 3 4 7 8 6 ...
Page 483: ......
Page 495: ...IGNITION SYSTEM 8 12 ...
Page 511: ...ELECTRIC STARTING SYSTEM 8 28 ...
Page 513: ...CHARGING SYSTEM 8 30 2 Rectifier regulator 3 AC magneto 8 Main fuse 10 Battery ...
Page 515: ...CHARGING SYSTEM 8 32 ...
Page 539: ...COOLING SYSTEM 8 56 ...
Page 587: ...FUEL PUMP SYSTEM 8 104 ...
Page 599: ...ACCESSORY BOX SYSTEM 8 116 ...
Page 609: ...ABS ANTI LOCK BRAKE SYSTEM 8 126 ...
Page 698: ...ELECTRICAL COMPONENTS 8 215 FJR13A 5 1 3 2 17 8 10 11 12 13 14 15 16 7 6 4 9 ...
Page 700: ...ELECTRICAL COMPONENTS 8 217 FJR13AE 13 16 18 17 2 3 4 5 6 7 8 1 9 10 11 12 15 14 19 ...
Page 702: ...ELECTRICAL COMPONENTS 8 219 FJR13AE 1 19 3 2 5 7 9 8 12 13 14 15 16 11 10 18 17 6 4 ...
Page 730: ...ELECTRICAL COMPONENTS 8 247 ...
Page 739: ......
Page 740: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...