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Yamaha FJR13AF 2014, Owner'S Manual, Page: 103 / 130

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Yamaha FJR13AF 2014 Owner'S Manual Download Page 103

PERIODIC MAINTENANCE AND ADJUSTMENT

7-34

7

2. Remove the blown fuse, and then

install a new fuse of the specified
amperage. 

WARNING! Do not

use a fuse of a hi

g

her ampera

g

e

ratin

g

 than recommen

d

e

d

 to

avoi

d

 causin

g

 extensive 

d

am-

a

g

e to the electrical system an

d

possi

b

ly a fire.

 [EWA15132]

3. Turn the key to “ON” and turn on

the electrical circuit in question to
check if the device operates.

4. If the fuse immediately blows

again, have a Yamaha dealer
check the electrical system.

Specifie

d

 fuses:

Main fuse 1:

50.0 A

Main fuse 2:

30.0 A

Headlight fuse:

25.0 A

Brake light fuse:

1.0 A

Signaling system fuse:

10.0 A

Ignition fuse:

20.0 A

Radiator fan motor fuse:

10.0 A 

×

 2

Backup fuse:

7.5 A

Hazard fuse:

7.5 A

Fuel injection system fuse:

15.0 A

ABS control unit fuse:

7.5 A

ABS motor fuse:

30.0 A

ABS solenoid fuse:

20.0 A

Cruise control fuse:

1.0 A

Auxiliary DC jack fuse:

3.0 A

Windshield motor fuse:

20.0 A

Electronic throttle valve fuse:

7.5 A

U1MC12E0.book  Page 34  Tuesday, July 1, 2014  4:55 PM

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Summary of Contents for FJR13AF 2014

Page 1: ...DIC183 1MC 28199 12 FJR13AF FJR13AFC OWNER S MANUAL Read this manual carefully before operating this vehicle LIT 11626 28 26 Downloaded from ManualsNet com search engine ...

Page 2: ...3 Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold U1MC12E0 book Page 1 Tuesday July 1 2014 4 55 PM Downloaded from ManualsNet com search engine ...

Page 3: ... standards it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most cur rent product information available at the time of printing there may be minor discrepancies between your m...

Page 4: ... hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer WARNING NOTICE TIP U1MC12E0 bo...

Page 5: ... U S A 1st edition June 2014 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed in Japan P N LIT 11626 28 26 U1MC12E0 book Page 2 Tuesday July 1 2014 4 55 PM Downloaded from ManualsNet com search engine ...

Page 6: ... 42 Auxiliary DC jack 4 44 FOR YOUR SAFETY PRE OPERATION CHECKS 5 1 OPERATION AND IMPORTANT RIDING POINTS 6 1 Starting the engine 6 1 Shifting 6 2 Engine break in 6 4 Parking 6 4 PERIODIC MAINTENANCE AND ADJUSTMENT 7 1 Owner s tool kit 7 2 Periodic maintenance chart for the emission control system 7 3 General maintenance and lubrication chart 7 5 Removing and installing panels 7 9 Checking the spa...

Page 7: ...on light 7 35 Replacing a rear turn signal light bulb or a tail brake light bulb 7 36 Replacing the license plate light bulb 7 36 Troubleshooting 7 37 Troubleshooting charts 7 38 MOTORCYCLE CARE AND STORAGE 8 1 Matte color caution 8 1 Care 8 1 Storage 8 4 SPECIFICATIONS 9 1 CONSUMER INFORMATION 10 1 Identification numbers 10 1 Reporting safety defects 10 3 Motorcycle noise regulation 10 4 Maintena...

Page 8: ...t information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Yamaha dealer 8 9 6 1 2 3 4 5 7 U1MC12E0 book Page 1 Tuesday July 1 2014 4 55 PM Downloaded from ManualsNet com search engine ...

Page 9: ...MIT 4 3 2 1 FUEL TANK THROTTLE BODY CHARCOAL CANISTER ATMOSPHERE EMISSION HOSE ROUTING 1MC 21686 00 VACUUM HOSE ROUTING 13S 21684 10 INTAKE MANIFOLD PRESS SENSOR 1 2 3 4 1 California only 3 2 California only 4 U1MC12E0 book Page 2 Tuesday July 1 2014 4 55 PM Downloaded from ManualsNet com search engine ...

Page 10: ...h alkaline or acid cleaner gasoline or solvent will damage windshield Use neutral detergent 4B5 2815K 00 WARNING BEFORE YOU OPERATE THIS VEHICLE READ THE OWNER S MANUAL AND ALL LABELS ALWAYS WEAR AN APPROVED MOTORCYCLE HELMET eye protection and protective clothing 1TP 2118K A1 5 7 6 8 9 U1MC12E0 book Page 3 Tuesday July 1 2014 4 55 PM Downloaded from ManualsNet com search engine ...

Page 11: ...m the pre operation checks each time you use the vehicle to make sure it is in safe operating condition Failure to inspect or maintain the vehi cle properly increases the possibility of an accident or equipment damage See page 5 1 for a list of pre operation checks This motorcycle is designed to carry the operator and a passen ger The failure of motorists to detect and recognize motorcycles in tra...

Page 12: ... the motorcycle The passenger should always hold onto the operator the seat strap or grab bar if equipped with both hands and keep both feet on the passenger footrests Never carry a passenger unless he or she can firmly place both feet on the passenger footrests Never ride under the influence of alcohol or other drugs This motorcycle is designed for on road use only It is not suitable for off road...

Page 13: ...lity of an accident use extreme caution when adding cargo or accessories to your motorcycle Use extra care when riding a motorcycle that has added cargo or accessories Here along with the information about accessories below are some general guidelines to follow if loading cargo to your motorcycle The total weight of the operator pas senger accessories and cargo must not exceed the maximum load lim...

Page 14: ...icle s design or operation characteristics can put you and others at greater risk of serious injury or death You are responsible for injuries related to changes in the vehicle Keep the following guidelines in mind as well as those provided under Load ing when mounting accessories Never install accessories or carry cargo that would impair the per formance of your motorcycle Carefully inspect the ac...

Page 15: ...ransporting the motorcy cle in another vehicle Remove all loose items from the motorcycle Check that the fuel cock if equipped is in the OFF position and that there are no fuel leaks Point the front wheel straight ahead on the trailer or in the truck bed and choke it in a rail to pre vent movement Shift the transmission in gear for models with a manual transmis sion Secure the motorcycle with tie ...

Page 16: ...ler bolt page 7 16 6 Final gear oil drain bolt page 7 16 7 Shock absorber assembly spring preload adjusting lever page 4 40 8 Air filter element page 7 18 9 Shift pedal page 4 24 10 Engine oil filler cap page 7 13 11 Engine oil filter cartridge page 7 13 12 Engine oil level check window page 7 13 13 Engine oil drain bolt page 7 13 U1MC12E0 book Page 1 Tuesday July 1 2014 4 55 PM Downloaded from Ma...

Page 17: ...damping force adjusting knob page 4 38 5 Windshield page 4 11 6 Fuses page 7 33 7 Battery page 7 32 8 Front fork compression damping force adjusting screw page 4 38 9 Brake pedal page 4 24 10 Shock absorber assembly rebound damping force adjusting knob page 4 40 11 Rear brake fluid reservoir page 7 25 U1MC12E0 book Page 2 Tuesday July 1 2014 4 55 PM Downloaded from ManualsNet com search engine ...

Page 18: ...uid reservoir page 7 25 5 Multi function meter unit page 4 8 6 Main switch steering lock page 4 1 7 Front brake fluid reservoir page 7 25 8 Right handlebar switches page 4 21 9 Brake lever page 4 24 10 Throttle grip page 7 20 11 Grip warmer page 4 11 12 Headlight beam adjusting knob page 4 36 U1MC12E0 book Page 3 Tuesday July 1 2014 4 55 PM Downloaded from ManualsNet com search engine ...

Page 19: ...ted and stay on until the key is turned to OFF EAU10662 OFF All electrical systems are off The key can be removed WARNING EWA10062 Never turn the key to OFF or LOCK while the vehicle is moving Otherwise the electrical systems will be switched off which may result in loss of control or an accident EAU10693 LOCK The steering is locked and all electrical systems are off The key can be re moved To loc...

Page 20: ...f time other wise the battery may discharge EAU49396 Indicator lights and warning lights EAU11031 Turn signal indicator lights and The corresponding indicator light flashes when the turn signal switch is pushed to the left or right 1 Push 2 Turn 1 2 1 Left turn signal indicator light 2 Engine trouble warning light 3 Oil level warning light 4 Neutral indicator light 5 High beam indicator light 6 An...

Page 21: ...ng the key to ON These indicator lights should come on for a few seconds and then go off If an indicator light does not come on initially when the key is turned to ON or if an indicator light remains on have a Yamaha dealer check the electrical circuit EAU59110 Engine trouble warning light This warning light comes on or flashes if a problem is detected in the electrical circuit monitoring the engi...

Page 22: ...arning light will come on but this is not a mal function EAU54261 Traction control system indica tor warning light TCS This indicator warning light flashes when the traction control system en gages and comes on when the system is turned off The electrical circuit of the light can be checked by turning the key to ON The light should come on for a few sec onds and then go off If the light does not c...

Page 23: ...ing and setting the cruise control system 1 Push the cruise control power switch located on the left handlebar The cruise control sys tem indicator light will come on 2 Push the SET side of the cruise control setting switch to activate the cruise control system Your current traveling speed will be come the set cruising speed The cruise control setting indicator light SET will come on Adjusting the...

Page 24: ... the cruise control system is deactivat ed unless the throttle grip is turned Using the resume function Push the RES side of the cruise control setting switch to reactivate the cruise control system The traveling speed will return to the previously set cruising speed The SET indicator light will come on WARNING EWA16351 It is dangerous to use the resume function when the previously set cruising sp...

Page 25: ...e cases the cruise control sys tem may not be able to maintain the set cruising speed when the vehicle is traveling uphill or downhill When the vehicle is traveling up hill the actual traveling speed may become lower than the set cruis ing speed If this occurs acceler ate to the desired traveling speed using the throttle When the vehicle is traveling downhill the actual traveling speed may become ...

Page 26: ...stract the operator and increase the risk of an accident TIP The select switch and the menu switch MENU are located on the left handlebar These switches al low you to control or change the set tings of the multi function meter unit The multi function meter unit is equipped with the following a speedometer a tachometer a clock a fuel meter an eco indicator 1 RESET button 2 TCS button 3 Tachometer 4...

Page 27: ...and keep it within the ideal power range When the key is turned to ON the ta chometer needle sweeps once across the r min range and then returns to zero r min in order to test the electrical circuit NOTICE ECA10032 Do not operate the engine in the ta chometer red zone Red zone 9000 r min and above Fuel meter The fuel meter indicates the amount of fuel in the fuel tank The display seg ments of the ...

Page 28: ...ission gear that is appropriate for the vehicle speed Transmission gear display This display shows the selected gear The neutral position is indicated by and by the neutral indicator light Drive mode display This display indicates which drive mode has been selected Touring mode T or sports mode S For more details on the modes and on how to select them see pages 4 21 and 4 23 1 Eco indicator ECO GE...

Page 29: ... C 68 F or higher do not set the grip warmer to the high set ting If the handlebar grip or throttle grip becomes worn or dam aged stop using the grip warm ers and replace the grips Selecting the information display There are 3 information displays The selected information display can be switched by pushing the select switch The following items are shown in the information displays an odometer disp...

Page 30: ... that point In that case pushing the select switch switches the display between the vari ous information displays in the follow ing order TRIP F Display 1 Display 2 Display 3 TRIP F To reset a tripmeter use the select switch to select the information display that contains the tripmeter Push the RESET button briefly so that the trip meter flashes and then push the RE SET button again for at least 2...

Page 31: ...cy of the temperature reading may be affected when rid ing slowly approximately under 20 km h 12 5 mi h or when stopped at traffic signals railroad crossings etc Coolant temperature display The coolant temperature display indi cates the temperature of the coolant The coolant temperature varies with changes in the weather and engine load If the message Hi flashes stop the vehicle then stop the engi...

Page 32: ...malfunction will be continuously displayed Have a Yamaha dealer check the vehicle Instantaneous fuel consumption dis play The instantaneous fuel consumption display modes km L L 100km or MPG show the fuel consumption un der the current riding conditions The km L display shows the dis tance that can be traveled on 1 0 L of fuel The L 100km display shows the amount of fuel necessary to travel 100 km...

Page 33: ... check and reset the TIME 2 and TIME 3 functions These time trips show the total elapsed time that the key has been in the ON position When the key is turned to OFF the trip times stop count ing but are not reset The maximum time that can be shown is 99 59 When the time trips reach 99 59 they automatically reset to 0 00 and continue counting This function allows you to switch the display units bet...

Page 34: ...he setting can be set to 10 tempera ture levels Resetting the maintenance counters 1 Use the select switch to highlight Maintenance 2 Push the menu switch MENU and then push the RESET but ton to select the item to reset 3 While the selected item is flashing push the RESET button for at least 2 seconds 4 Push the menu switch MENU to return to the setting mode menu Checking and resetting TIME 2 and ...

Page 35: ... the menu switch MENU km or mile will flash in the dis play 4 Use the select switch to select km or mile and then push the menu switch MENU TIP When km is selected L 100km or km L can be set as the fuel con sumption units To set the fuel con sumption units proceed as follows If mile was selected skip steps 5 and 6 5 Use the select switch to select km L or L 100km MENU Grip Warmer Maintenance Time ...

Page 36: ...ain 3 Use the select switch to highlight the item to change and then push the menu switch MENU 4 Use the select switch to select the item to show and then push the menu switch MENU 5 When you are finished changing the settings use the select switch to highlight and then push the menu switch MENU to return to the previous display Unit km or mile km km L or L 100km km L MENU Grip Warmer Maintenance ...

Page 37: ... Push the menu switch MENU 3 When the hour digits start flash ing use the select switch to set the hours 4 Push the menu switch MENU and the minute digits start flash ing 5 Use the select switch to set the minutes 6 Push the menu switch MENU to return to the setting mode menu Resetting all of the display items 1 Use the select switch to highlight All Reset Display 1 1 1 ODO 1 2 C TEMP 1 3 TIME TRI...

Page 38: ...and the in formation display will indicate an error code If the information display indicates any error codes note the code number and then have a Yamaha dealer check the vehicle NOTICE ECA11591 If the display indicates an error code the vehicle should be checked as soon as possible in order to avoid engine damage MENU Maintenance Time Trip Unit Display Brightness Clock All Reset All Reset YES NO ...

Page 39: ...ouring mode T The touring mode T is suitable for various riding conditions This mode allows the rider to enjoy smooth drivability from the low speed range to the high speed range Sports mode S This mode offers a sportier engine re sponse in the low to mid speed range compared to the touring mode EAU1234H Handlebar switches Left 1 Drive mode switch MODE STOP MODE RUN STA RT 1 1 Menu switch MENU 2 S...

Page 40: ...tuck EAU41701 The engine trouble warning light will come on when the key is turned to ON and the start switch is pushed but this does not indicate a malfunc tion EAU12735 Hazard switch With the key in the ON or posi tion use this switch to turn on the haz ard lights simultaneous flashing of all turn signal lights The hazard lights are used in case of an emergency or to warn other drivers when your...

Page 41: ...d at the left handlebar grip To disengage the clutch pull the lever toward the han dlebar grip To engage the clutch re lease the lever The lever should be pulled rapidly and released slowly for smooth clutch operation The clutch lever is equipped with a clutch lever position adjusting dial To adjust the distance between the clutch lever and the handlebar grip turn the adjusting dial while holding ...

Page 42: ...rn the ad justing dial while holding the lever pushed away from the throttle grip Make sure that the appropriate setting on the adjusting dial is aligned with the mark on the brake lever EAU39542 Brake pedal The brake pedal is located on the right side of the vehicle This model is equipped with a unified brake system When pressing down on the brake pedal the rear brake and a portion of the front b...

Page 43: ...function occurs TIP The ABS performs a self diagno sis test each time the vehicle first starts off after the key is turned to ON and the vehicle has traveled at a speed of 10 km h 6 mi h or higher During this test a click ing noise can be heard from un der the seat and if the brake lever or brake pedal is even slightly ap plied a vibration can be felt at the lever and pedal but these do not indica...

Page 44: ...n and avoid es pecially slippery surfaces When the key is turned to ON the traction control system automatically turns on The traction control system can be turned on or off manually only when the key is in the ON position and the motorcycle is stopped TIP Turn the traction control system off to help free the rear wheel if the motorcy cle gets stuck in mud sand or other soft surfaces NOTICE ECA168...

Page 45: ...fter the motor cycle reaches at least 20 km h 12 mi h If the TCS indicator warning light and or engine trouble warning light still remain on after resetting the motorcycle may still be ridden howev er have a Yamaha dealer check the motorcycle as soon as possible EAU13075 Fuel tank cap To open the fuel tank cap Open the fuel tank cap lock cover in sert the key into the lock and then turn it 1 4 tur...

Page 46: ...ilot lights of water heaters and clothes dryers 2 Do not overfill the fuel tank When refueling be sure to insert the pump nozzle into the fuel tank filler hole Stop filling when the fuel reaches the bottom of the filler tube Because fuel expands when it heats up heat from the engine or the sun can cause fuel to spill out of the fuel tank 3 Wipe up any spilled fuel immedi ately NOTICE Immediately w...

Page 47: ...ining ethanol and that con taining methanol Gasohol containing ethanol can be used if the ethanol con tent does not exceed 10 E10 Gas ohol containing methanol is not recommended by Yamaha because it can cause damage to the fuel system or vehicle performance problems EAU48792 Fuel tank breather overflow hose TIP For California See page 7 13 for breather hose information Before operating the motorcy...

Page 48: ...ards such as grass or other materials that easily burn Park the vehicle in a place where pedestrians or children are not likely to touch the hot exhaust system Make sure that the exhaust sys tem has cooled down before doing any maintenance work Do not allow the engine to idle more than a few minutes Long idling can cause a build up of heat NOTICE ECA10702 Use only unleaded gasoline The use of lead...

Page 49: ... it in place 2 Remove the key Rider seat To remove the rider seat 1 Remove the passenger seat 2 Push the rider seat lock lever lo cated under the back of the rider seat to the left as shown and then pull the seat off To install the rider seat 1 Insert the projection on the front of the rider seat into the seat holder as shown and then push the rear of the seat down to lock it in place 1 Seat lock ...

Page 50: ...eat height was adjusted to the lower position at delivery To change the rider seat height to the high position 1 Remove the rider seat See page 4 31 2 Remove the rider seat height posi tion adjuster by pulling it upward 3 Move the rider seat holder cover to the lower position as shown 4 Install the rider seat height posi tion adjuster so that the H mark is aligned with the match mark 1 Low positio...

Page 51: ...y pulling it upward 3 Move the rider seat holder cover to the upper position 4 Install the rider seat height posi tion adjuster so that the L mark is aligned with the match mark 5 Insert the projection on the front of the rider seat into seat holder A as shown 1 Rider seat height position adjuster 2 H mark 3 Match mark 1 Projection 2 Seat holder B for high position 3 Rider seat holder cover 1 H po...

Page 52: ... See page 4 31 Storage compartment B is located un der the passenger seat See page 4 31 When storing documents or other items in a storage compartment be sure to wrap them in a plastic bag so that they will not get wet When wash ing the vehicle be careful not to let any water enter a storage compartment WARNING EWA14421 Do not exceed the load limit of 1 kg 2 lb for storage compart ment A Do not ex...

Page 53: ...eserve the battery To close the accessory box 1 Fold the accessory box lid down 2 Remove the key NOTICE ECA11801 Do not place heat sensitive items in the accessory box The accessory box gets extremely hot especially when the engine is running or is hot WARNING EWA11422 Do not exceed the load limit of 0 3 kg 0 66 lb for the accessory box Do not exceed the maximum load of FJR13AF 215 kg 474 lb FJR13...

Page 54: ...obs in di rection b EAU39642 Handlebar position The handlebars can be adjusted to one of three positions to suit the rider s preference Have a Yamaha dealer ad just the position of the handlebars EAU54151 Opening and closing the cowl ing vents The cowling vents can be opened 20 mm 0 79 in for added ventilation to suit the riding conditions To open a cowling vent 1 Remove the quick fastener 2 Slide...

Page 55: ... panel off 3 Insert the projections into the low er slots and then slide the panel backward 4 Install the quick fastener TIP Make sure that the cowling vent panels are properly installed before riding 1 Cowling vent panel 2 Lower slot 3 Quick fastener 1 Projection 2 Upper slot 3 Quick fastener 3 1 2 1 3 2 1 Cowling vent panel 2 Upper slot 3 Quick fastener 3 1 2 1 Projection 2 Lower slot 3 Quick fa...

Page 56: ... and compression damping force ad justing screw NOTICE ECA10102 To avoid damaging the mechanism do not attempt to turn beyond the maximum or minimum settings Spring preload To increase the spring preload and thereby harden the suspension turn the adjusting bolt on each fork leg in di rection a To decrease the spring pre load and thereby soften the suspension turn the adjusting bolt on each fork le...

Page 57: ...l number of clicks of a damping force adjusting mechanism may not exactly match the above specifications due to small differences in production the actual number of clicks always represents the entire ad justing range To obtain a precise ad Spring preload setting Minimum soft Distance A 15 0 mm 0 59 in Standard Distance A 10 0 mm 0 39 in Maximum hard Distance A 0 0 mm 0 00 in 1 Rebound damping for...

Page 58: ... attempt to move beyond the maximum or minimum settings Spring preload For riding solo move the spring pre load adjusting lever in direction a For riding with a passenger move the spring preload adjusting lever in direc tion b Rebound damping force To increase the rebound damping force and thereby harden the rebound damping turn the adjusting knob in di rection a To decrease the rebound damping fo...

Page 59: ...rvice EAU15306 Sidestand The sidestand is located on the left side of the frame Raise the sidestand or lower it with your foot while holding the vehicle upright TIP The built in sidestand switch is part of the ignition circuit cut off system which cuts the ignition in certain situa tions See the following section for an explanation of the ignition circuit cut off system WARNING EWA10242 The vehicl...

Page 60: ...tarting when the transmission is in gear and the sidestand is up but the clutch le ver is not pulled It prevents starting when the transmission is in gear and the clutch lever is pulled but the side stand is still down It cuts the running engine when the transmission is in gear and the sidestand is moved down Periodically check the operation of the ignition circuit cut off system accord ing to the...

Page 61: ...d 12 Push the side of the start engine stop switch Does the engine start The system is OK The motorcycle can be ridden YES NO YES NO YES NO The neutral switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer The clutch switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer The sidestand switch may no...

Page 62: ...equipped with an auxil iary DC jack in the accessory box A 12 V accessory connected to the auxiliary jack can be used when the key is in the ON position and should only be used when the engine is run ning To use the auxiliary DC jack 1 Open the accessory box lid See page 4 35 2 Turn the key to OFF 3 Remove the auxiliary DC jack cap 4 Turn the accessory off 5 Insert the accessory plug into the auxi...

Page 63: ...el in fuel tank Refuel if necessary Check fuel line for leakage Check fuel tank breather overflow hose for obstructions cracks or damage and check hose connection 4 28 4 29 Engine oil Check oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 7 13 Final gear oil Check vehicle for oil leakage 7 16 Coolant Check coolant level in reservoir If necessary...

Page 64: ... have Yamaha dealer adjust throttle grip free play and lubricate ca ble and grip housing 7 20 7 27 Control cables Make sure that operation is smooth Lubricate if necessary 7 27 Wheels and tires Check for damage Check tire condition and tread depth Check air pressure Correct if necessary 7 21 7 23 Brake and shift pedals Make sure that operation is smooth Lubricate pedal pivoting points if necessary...

Page 65: ...eck operation Correct if necessary Sidestand switch Check operation of ignition circuit cut off system If system is not working correctly have Yamaha dealer check vehicle 4 41 ITEM CHECKS PAGE U1MC12E0 book Page 3 Tuesday July 1 2014 4 55 PM Downloaded from ManualsNet com search engine ...

Page 66: ... if left idling for 20 minutes If the engine stops simply push the start switch to restart the engine EAU54751 Starting the engine In order for the ignition circuit cut off system to enable starting one of the following conditions must be met The transmission is in the neutral position The transmission is in gear with the clutch lever pulled and the sidestand up See page 4 42 for more informa tion...

Page 67: ...switch If the engine fails to start release the start engine stop switch wait a few seconds and then try again Each starting attempt should be as short as possible to preserve the battery Do not crank the en gine more than 10 seconds on any one attempt NOTICE ECA11043 For maximum engine life never ac celerate hard when the engine is cold EAU16673 Shifting Shifting gears lets you control the amount...

Page 68: ...hift the transmission into the neutral posi tion 6 Open the throttle part way and gradually release the clutch lever 7 Follow the same procedure when shifting to the next higher gear TIP When shifting gears in normal operat ing conditions use the recommended shift points EAU16701 To decelerate 1 Apply both the front and the rear brakes to slow the motorcycle 2 Shift the transmission into first gea...

Page 69: ...nd the oil filter cartridge or element re placed ECA10333 1000 1600 km 600 1000 mi Avoid prolonged operation above 5400 r min 1600 km 1000 mi and beyond The vehicle can now be operated nor mally NOTICE ECA10311 Keep the engine speed out of the tachometer red zone If any engine trouble should oc cur during the engine break in period immediately have a Yamaha dealer check the vehi cle EAU17214 Parki...

Page 70: ...e unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while ser vicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death See page 2 3 for more in formation about carbon monox ide WARNING EWA15461 Brake discs calipers drums and linings can b...

Page 71: ...re intended to assist you in the performance of preventive maintenance and minor repairs How ever additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly TIP If you do not have the tools or experi ence required for a particular job have a Yamaha dealer perform it for you 1 Owner s tool kit U1MC12E0 book Page 2 Tuesday July 1 2014 4 55 PM Downloaded f...

Page 72: ...km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months 1 Fuel line Check fuel hoses for cracks or damage Replace if necessary 2 Spark plugs Check condition Adjust gap and clean Replace every 8000 mi 13000 km or 12 months Replace Replace 3 Valve clearance Check and adjust valve clearance when engine is cold Every 266...

Page 73: ... necessary 8 Air induction sys tem Check the air cut off valve reed valve and hose for damage Replace any damaged parts No ITEM ROUTINE INITIAL ODOMETER READINGS 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months U1MC12E0 book Page 4 Tuesday July 1 2014 4 55 PM Downloaded f...

Page 74: ...for fluid leakage Correct if necessary 3 Front brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 4 Rear brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 5 Brake hoses Check for cracks or damage Check for correct routing and clamping Replace Every 4 years 6 Brake fluid Replace Every 2 years 7 Wheels Check runout and for da...

Page 75: ...y 13 Brake lever pivot shaft Apply silicone grease lightly 14 Brake pedal pivot shaft Apply lithium soap based grease lightly 15 Clutch lever pivot shaft Apply silicone grease lightly 16 Shift pedal pivot shaft Apply lithium soap based grease lightly 17 Centerstand and sidestand pivots Check operation Apply lithium soap based grease lightly No ITEM ROUTINE INITIAL ODOMETER READINGS 600 mi 1000 km ...

Page 76: ...eplace 24 Cooling system Check hoses for cracks or dam age Replace if necessary Change coolant 25 Final gear oil Check oil level and for leakage Change at initial 600 mi 1000 km or 1 month and thereafter every 16000 mi 25000 km or 24 months Change Change 26 Front and rear brake switches Check operation No ITEM ROUTINE INITIAL ODOMETER READINGS 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months ...

Page 77: ...nder every two years Replace the brake and clutch hoses every four years or if cracked or damaged 27 Control cables Apply Yamaha cable lubricant or other suitable cable lubricant thoroughly 28 Throttle grip Check operation Check throttle grip free play and adjust if necessary Lubricate cable and grip housing Lubricate grip warmer wire 29 Lights signals and switches Check operation Adjust headlight...

Page 78: ... section each time a panel needs to be removed and installed EAU54133 Panel A To remove the panel 1 Remove the bolts and the quick fasteners 2 Release the slot at the rear of the panel from the projection on the right side cowling 1 Panel A 1 1 Panel B 1 Panel C 1 1 1 Panel A 2 Bolt 3 Quick fastener 1 2 3 U1MC12E0 book Page 9 Tuesday July 1 2014 4 55 PM Downloaded from ManualsNet com search engine...

Page 79: ... under the projection on the front cowling and then fit the slot at the rear of the panel over the projec tion on the right side cowling as shown TIP Make sure that the fuses are covered and located to the inside of the panel lip 1 Slot 2 Projection 1 Slot 2 Projection 1 2 2 1 1 Slot 2 Projection 2 1 1 Slot 2 Projection 1 Fuse 1 2 1 U1MC12E0 book Page 10 Tuesday July 1 2014 4 55 PM Downloaded from...

Page 80: ...nt of the panel downward and then slide the panel forward to release it in the rear as shown To install a panel 1 Place the panel in the original po sition and then install the bolts and the quick fastener screws 2 Install the seats 1 Panel B 2 Quick fastener screw 3 Bolt 1 2 2 3 3 2 3 1 Panel C 2 Quick fastener screw 3 Bolt 1 Panel B 1 2 2 2 3 3 1 1 Panel B 1 U1MC12E0 book Page 11 Tuesday July 1 ...

Page 81: ...ther deposits it should be replaced Before installing a spark plug the spark plug gap should be measured with a wire thickness gauge and if necessary adjusted to specification Clean the surface of the spark plug gasket and its mating surface and then wipe off any grime from the spark plug threads TIP If a torque wrench is not available when installing a spark plug a good estimate of the correct to...

Page 82: ... side can result in a false reading 2 Start the engine warm it up for several minutes and then turn it off 3 Wait a few minutes until the oil set tles and then check the oil level through the check window locat ed at the bottom left side of the crankcase TIP The engine oil should be between the minimum and maximum level marks 4 If the engine oil is below the mini mum level mark add sufficient oil ...

Page 83: ...il filter wrench is available at a Yamaha dealer 6 Apply a thin coat of clean engine oil to the O ring of the new oil filter cartridge TIP Make sure that the O ring is properly seated 7 Install the new oil filter cartridge and then tighten it to the specified torque with a torque wrench 1 Engine oil drain bolt 2 Gasket 1 2 1 Oil filter wrench 2 Oil filter cartridge 1 2 1 O ring 1 Torque wrench 1 U...

Page 84: ...ne and then let it idle for several minutes while checking it for oil leakage If oil is leaking immediately turn the engine off and check for the cause TIP After the engine is started the engine oil level warning light should go off if the oil level is sufficient NOTICE ECA10402 If the oil level warning light flickers or remains on even if the oil level is correct immediately turn the engine off a...

Page 85: ...IP The oil level should be at the brim of the filler hole 3 If the oil is below the brim of the filler hole add sufficient oil of the recommended type to raise it to the correct level 4 Check the gasket for damage and replace it if necessary 5 Install the final gear oil filler bolt and its gasket and then tighten the bolt to the specified torque To change the final gear oil 1 Place the vehicle on ...

Page 86: ...ture Make sure that the vehicle is posi tioned straight up when checking the coolant level A slight tilt to the side can result in a false reading 2 Remove the left cowling vent pan el See page 4 36 3 Check the coolant level in the coolant reservoir TIP The coolant should be between the minimum and maximum level marks 4 If the coolant is at or below the minimum level mark remove the coolant reserv...

Page 87: ...t be changed at the in tervals specified in the periodic main tenance and lubrication chart Have a Yamaha dealer change the coolant WARNING Never attempt to remove the radiator cap when the engine is hot EWA10382 EAU20474 Cleaning the air filter element The air filter element should be cleaned or replaced at the intervals specified in the periodic maintenance and lubrica tion chart Clean or if nec...

Page 88: ... case The engine should never be operated without the air filter element installed otherwise the piston s and or cylinder s may become excessively worn ECA10482 7 Install the air filter case cover by installing the screws NOTICE Make sure that the fuel tank breather overflow hose is not pinched ECA15412 8 Install the intake air shroud by in stalling the screw and the quick fastener screws 9 Instal...

Page 89: ...cally check the throttle grip free play and if necessary have a Yamaha deal er adjust it EAU21402 Valve clearance The valve clearance changes with use resulting in improper air fuel mixture and or engine noise To prevent this from occurring the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart Engine idling speed 1000 1...

Page 90: ...nd accessories approved for this model WARNING EWA10512 Never overload your vehicle Opera tion of an overloaded vehicle could cause an accident Tire inspection Always check the tires before operat ing the motorcycle If a tire tread shows crosswise lines minimum tread depth if the tire has a nail or glass fragments in it or if the sidewall is cracked con tact a Yamaha dealer immediately and have th...

Page 91: ...evidence of ageing Old and aged tires shall be checked by tire specialists to ascertain their suitability for further use WARNING EWA10482 The front and rear tires should be of the same make and de sign otherwise the handling characteristics of the motorcy cle may be different which could lead to an accident Always make sure that the valve caps are securely installed to prevent air pressure leakag...

Page 92: ...ked for cracks bends warp age or other damage before each ride If any damage is found have a Yamaha dealer replace the wheel Do not attempt even the smallest repair to the wheel A de formed or cracked wheel must be replaced The wheel should be balanced whenever either the tire or wheel has been changed or replaced An unbalanced wheel can result in poor performance adverse han dling characteristics...

Page 93: ...em be fore operating the vehicle Air in the hydraulic system will diminish the braking performance which may re sult in loss of control and an acci dent EAU22283 Brake light switches The brake light which is activated by the brake pedal and brake lever should come on just before braking takes effect Since the brake light switches are components of the cruise control system they must be adjusted by...

Page 94: ...indicator groove has almost disap peared have a Yamaha dealer replace the brake pads as a set EAU22501 Rear brake pads Check each rear brake pad for damage and measure the lining thickness If a brake pad is damaged or if the lining thickness is less than 0 8 mm 0 03 in have a Yamaha dealer replace the brake pads as a set EAU40272 Checking the brake and clutch fluid levels Before riding check that ...

Page 95: ...and dirt may clog the ABS hy draulic unit valves NOTICE ECA17641 Brake fluid may damage painted surfaces or plastic parts Always clean up spilled fluid immediately The brake or clutch fluid reservoir dia phragm will lose its shape from the negative pressure if the fluid level goes down too far Be sure to return the dia phragm to its original shape before in stalling it into the brake or clutch flu...

Page 96: ...lace it WARNING Damage to the outer housing of cables may result in internal rusting and cause inter ference with cable movement Re place damaged cables as soon as possible to prevent unsafe condi tions EWA10712 EAU23115 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride In addition the cable should be lubricat ed by a Yamaha ...

Page 97: ... lu bricated if necessary Brake pedal Shift pedal EAU43602 Checking and lubricating the brake and clutch levers The operation of the brake and clutch levers should be checked before each ride and the lever pivots should be lu bricated if necessary Brake lever Clutch lever Recommended lubricant Lithium soap based grease U1MC12E0 book Page 28 Tuesday July 1 2014 4 55 PM Downloaded from ManualsNet co...

Page 98: ...i cated if necessary WARNING EWA10742 If the centerstand or sidestand does not move up and down smoothly have a Yamaha dealer check or re pair it Otherwise the centerstand or sidestand could contact the ground and distract the operator resulting in a possible loss of control Recommended lubricant Silicone grease Recommended lubricant Lithium soap based grease U1MC12E0 book Page 29 Tuesday July 1 2...

Page 99: ...d as follows at the intervals specified in the periodic maintenance and lubrication chart To check the condition Check the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level sur face and hold it in an upright posi tion WARNING To avoid injury securely support the vehicle so there is no danger of it falling over EWA10752 2 While applying...

Page 100: ...To avoid inju ry securely support the vehicle so there is no danger of it falling over EWA10752 2 Hold the lower ends of the front fork legs and try to move them for ward and backward If any free play can be felt have a Yamaha dealer check or repair the steer ing EAU23292 Checking the wheel bearings The front and rear wheel bearings must be checked at the intervals specified in the periodic mainte...

Page 101: ...e KEEP THIS AND ALL BATTER IES OUT OF THE REACH OF CHILDREN To charge the battery Have a Yamaha dealer charge the bat tery as soon as possible if it seems to have discharged Keep in mind that the battery tends to discharge more quick ly if the vehicle is equipped with op tional electrical accessories NOTICE ECA16522 To charge a VRLA Valve Regulated Lead Acid battery a special con stant voltage bat...

Page 102: ...e it as follows 1 Turn the key to OFF and turn off the electrical circuit in question 1 Main fuse 1 2 Spare fuse 3 Cruise control fuse 4 Brake light fuse 5 Fuse box 6 Main fuse 2 5 1 3 4 2 2 5 2 6 1 ABS motor fuse 2 ABS solenoid fuse 3 Fuel injection system fuse 4 Backup fuse for clock 5 Electronic throttle valve fuse 6 Headlight fuse 7 Spare fuse 8 Hazard fuse 9 Signaling system fuse 10 Auxiliary...

Page 103: ...ly blows again have a Yamaha dealer check the electrical system Specified fuses Main fuse 1 50 0 A Main fuse 2 30 0 A Headlight fuse 25 0 A Brake light fuse 1 0 A Signaling system fuse 10 0 A Ignition fuse 20 0 A Radiator fan motor fuse 10 0 A 2 Backup fuse 7 5 A Hazard fuse 7 5 A Fuel injection system fuse 15 0 A ABS control unit fuse 7 5 A ABS motor fuse 30 0 A ABS solenoid fuse 20 0 A Cruise co...

Page 104: ...U54501 Auxiliary light This model is equipped with LED type auxiliary lights If an auxiliary light does not come on have a Yamaha dealer check it EAU54771 Front turn signal position light This model is equipped with LED type front turn signal position lights If a front turn signal position light does not come on have a Yamaha dealer check it 1 Auxiliary light 1 1 U1MC12E0 book Page 35 Tuesday July...

Page 105: ...erclockwise 4 Insert a new bulb into the socket push it in and then turn it clock wise until it stops 5 Install the socket together with the bulb by turning it clockwise 6 Install the passenger seat EAU24314 Replacing the license plate light bulb 1 Remove the license plate light unit by removing the screws 2 Remove the license plate light bulb socket together with the bulb by pulling it out 1 Turn...

Page 106: ...stems your self However should your motorcycle require any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are often inferior have a shorter service life and can lead to expensive repair bills WARNING EWA15142...

Page 107: ...check the vehicle Operate the electric starter 4 Compression There is compression There is no compression The engine does not start Have a Yamaha dealer check the vehicle Have a Yamaha dealer check the vehicle The engine does not start Check the compression Operate the electric starter 2 Battery The engine turns over quickly The engine turns over slowly The engine does not start Check the ignition...

Page 108: ...ap while turning it counterclockwise and then remove the cap TIP If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommended cool ant as soon as possible Wait until the engine has cooled Check the coolant level in the reservoir and radiator The coolant level is OK The coolant level is low Check the cooling system for leakage Have a Yamaha de...

Page 109: ...ith plastic bags after the engine has cooled down 2 Make sure that all caps and cov ers as well as all electrical cou plers and connectors including the spark plug caps are tightly in stalled 3 Remove extremely stubborn dirt like oil burnt onto the crankcase with a degreasing agent and a brush but never apply such prod ucts onto seals gaskets and wheel axles Always rinse the dirt and degreaser off...

Page 110: ...thoroughly with clean water Use a toothbrush or bottlebrush for hard to reach areas Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning After riding in the rain near the sea or on salt sprayed roads Since sea salt or salt sprayed on roads during winter are extremely corrosive in combination with water carry out the following...

Page 111: ...NG EWA11132 Contaminants on the brakes or tires can cause loss of control Make sure that there is no oil or wax on the brakes or tires If necessary clean the brake discs and brake linings with a regular brake disc cleaner or acetone and wash the tires with warm water and a mild deter gent Before riding at higher speeds test the motorcycle s braking performance and cor nering behavior NOTICE ECA108...

Page 112: ...lace the spark plugs on the cylinder head so that the elec trodes are grounded This will limit sparking during the next step d Turn the engine over several times with the starter This will coat the cylinder walls with oil WARNING To prevent dam age or injury from sparking make sure to ground the spark plug electrodes while turning the engine over EWA10952 e Remove the spark plug caps from the spar...

Page 113: ...MOTORCYCLE CARE AND STORAGE 8 5 8 TIP Make any necessary repairs before storing the motorcycle U1MC12E0 book Page 5 Tuesday July 1 2014 4 55 PM Downloaded from ManualsNet com search engine ...

Page 114: ... 34 Imp qt With oil filter cartridge replacement 4 00 L 4 23 US qt 3 52 Imp qt Final gear oil Type Yamaha genuine shaft drive gear oil SAE 80W 90 API GL 5 Quantity 0 20 L 0 21 US qt 0 18 Imp qt Coolant quantity Coolant reservoir up to the maximum level mark 0 25 L 0 26 US qt 0 22 Imp qt Radiator including all routes 2 60 L 2 75 US qt 2 29 Imp qt Air filter Air filter element Dry element Fuel Recom...

Page 115: ...a 2 50 kgf cm 36 psi Rear 290 kPa 2 90 kgf cm 42 psi Loading condition FJR13AF 90 215 kg 198 474 lb FJR13AFC 90 214 kg 198 472 lb Front 250 kPa 2 50 kgf cm 36 psi Rear 290 kPa 2 90 kgf cm 42 psi High speed riding Front 250 kPa 2 50 kgf cm 36 psi Rear 290 kPa 2 90 kgf cm 42 psi Front wheel Wheel type Cast wheel Rim size 17M C x MT3 50 Rear wheel Wheel type Cast wheel Rim size 17M C x MT5 50 Unified...

Page 116: ...warning light LED Turn signal indicator light LED Engine trouble warning light LED ABS warning light LED Cruise control SET indicator light LED Cruise control ON indicator light LED Traction control system indicator warning light LED Fuses Main fuse 1 50 0 A Main fuse 2 30 0 A Headlight fuse 25 0 A Brake light fuse 1 0 A Signaling system fuse 10 0 A Ignition fuse 20 0 A Radiator fan motor fuse 10 ...

Page 117: ... NUMBER MODEL LABEL INFORMATION KEY IDENTIFICATION NUMBER EAU26401 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided TIP The vehicle identification number is used to identify your motorcycle and may be used to register your motorcy cle with the licensing authority in your area EAU26441 Engine serial numb...

Page 118: ...e key tag Record this number in the space provided and use it for reference when ordering a new key EAU48271 Vehicle Emission Control Informa tion label The Vehicle Emission Control Informa tion label is affixed at the location in the illustration This label shows specifica tions related to exhaust emissions as required by federal law state law and Environment Canada 1 Model label 1 Key identifica...

Page 119: ... defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Yamaha Motor Corporation U S A To contact NHTSA you may call the Vehicle Safety Hotline toll free at 1 888 327 4236 TTY 1 800 424 9153 go to http www safercar gov or write to Administrator NHTSA 1200 New Jersey Avenue SE West Buildin...

Page 120: ...f noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with the following systems i e modification removal etc Exhaust system Muffler ...

Page 121: ... work is required It is not acceptable proof of maintenance work Maintenance interval Date of service Mileage Servicing dealer name and address Remarks 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months 24000 mi 37000 km or 36 months 28000 mi 43000 km or 42 months 32000 mi ...

Page 122: ...mi 55000 km or 54 months 40000 mi 61000 km or 60 months Maintenance interval Date of service Mileage Servicing dealer name and address Remarks U1MC12E0 book Page 6 Tuesday July 1 2014 4 55 PM Downloaded from ManualsNet com search engine ...

Page 123: ...ess WARRANTY TRANSFER To transfer the warranty from the original purchaser to any subsequent purchaser it is imperative that the machine be inspected and registered for warranty by an authorized Yamaha motorcycle dealer In order for this warranty to remain in effect this inspection and registration must take place within ten 10 days after transfer A reasonable dealer imposed fee may be charged for...

Page 124: ...aha motorcycle dealer is held responsible for his setup service and warranty repair work Is the warranty transferable to second owners Yes The remainder of the existing warranty can be transferred upon request The unit has to be inspected and re registered by an authorized Yamaha motorcycle dealer for the policy to remain effective CUSTOMER SERVICE If your machine requires warranty service you mus...

Page 125: ...deductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is included at no extra cost TRIP gives you up to 250 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service replacement vehicle rental emergency towing phone calls even food...

Page 126: ...fter your Yamaha Limited Warranty expires A special note If visiting your dealer isn t convenient contact Yamaha with your Primary ID number your frame number We ll be happy to help you get the Y E S coverage you need Yamaha Service Marketing P O Box 6555 Cypress CA 90630 1 866 YES EXTD 1 866 937 3983 U1MC12E0 book Page 10 Tuesday July 1 2014 4 55 PM Downloaded from ManualsNet com search engine ...

Page 127: ...usting 4 38 Front fork checking 7 30 Front turn signal position light 7 35 Fuel 4 28 Fuel tank breather overflow hose 4 29 Fuel tank cap 4 27 Fuses replacing 7 33 H Handlebar position adjusting 4 36 Handlebar switches 4 21 Hazard switch 4 22 Headlight beams adjusting 4 36 Headlight bulb 7 35 High beam indicator light 4 3 Horn switch 4 22 I Identification numbers 10 1 Ignition circuit cut off syste...

Page 128: ... 7 2 Traction control system 4 26 Traction control system indicator warning light 4 4 Troubleshooting 7 37 Troubleshooting charts 7 38 Turn signal indicator lights 4 2 Turn signal light or tail brake light bulb replacing 7 36 Turn signal switch 4 22 V Valve clearance 7 20 Vehicle Emission Control Information label 10 2 Vehicle identification number 10 1 W Warranty extended 10 9 Warranty limited 10...

Page 129: ...he box Yamalube Take care of your Yamaha with legendary Yamalube oils lubricants and care products They re formulated and approved by the toughest judges we know the Yamaha engineering teams that know your Yamaha from the inside out Genuine Yamaha Service Manuals Get the same factory manual for your vehicle that the technicians at your authorized Yamaha dealer use Service manuals are available thr...

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