Yamaha FJR13AEX(C) Owner'S Manual Download Page 81

Page: 81 / 112

PERIODIC MAINTENANCE AND MINOR REPAIR

6-26

EAU23153

Checking and lubricating the
brake lever

The operation of the brake lever should
be checked before each ride, and the
lever pivots should be lubricated if nec-
essary.

EAU23212

Checking and lubricating the
centerstand and sidestand

The operation of the centerstand and
sidestand should be checked before
each ride, and the pivots and metal-to-
metal contact surfaces should be lubri-
cated if necessary.

WARNING

EWA10740

If the centerstand or sidestand does
not move up and down smoothly,
have a Yamaha dealer check or re-
pair it.

Recommended lubricant:

Lithium-soap-based grease

Recommended lubricant:

Silicone grease

Recommended lubricant:

Lithium-soap-based grease

U2D212E0.book Page 26 Wednesday, October 17, 2007 5:01 PM

Summary of Contents for FJR13AEX(C)

Page 1: ...2D2 28199 12 FJR13AEX C OWNER S MANUAL LIT 11626 21 62 ...

Page 2: ...EAU10041 U2D212E0 book Page 1 Wednesday October 17 2007 5 01 PM ...

Page 3: ...ycle If you have any questions concerning the operation or maintenance of your motorcycle please consult a Yamaha dealer The design and manufacture of this Yamaha motorcycle fully comply with the emissions standards for clean air applicable at the date of manufacture Yamaha has met these standards without reducing the performance or economy of operation of the motorcycle To maintain these high sta...

Page 4: ...nsult your Yamaha dealer WARNING EWA10010 PLEASE READ THIS MANUAL AND THE YOU AND YOUR MOTORCYCLE RIDING TIPS BOOKLET CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE DO NOT ATTEMPT TO OPERATE THIS MOTOR CYCLE UNTIL YOU HAVE ATTAINED ADEQUATE KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Failure to follow WARN...

Page 5: ...CHNIQUES REGULAR INSPECTIONS AND CAREFUL MAINTENANCE ALONG WITH GOOD RIDING SKILLS WILL ENSURE THAT YOU SAFELY ENJOY THE CAPABILITIES AND THE RELIABILITY OF THIS MOTORCYCLE Product and specifications are subject to change without notice U2D212E0 book Page 2 Wednesday October 17 2007 5 01 PM ...

Page 6: ...ion U S A 1st edition October 2007 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed in Japan P N LIT 11626 21 62 AFFIX DEALER LABEL HERE U2D212E0 book Page 3 Wednesday October 17 2007 5 01 PM ...

Page 7: ... 4 2 OPERATION AND IMPORTANT RIDING POINTS 5 1 Starting the engine 5 1 Shifting 5 2 Engine break in 5 4 Parking 5 5 PERIODIC MAINTENANCE AND MINOR REPAIR 6 1 PERIODIC MAINTENANCE 6 1 Owner s tool kit 6 1 Periodic maintenance chart for the emission control system 6 3 General maintenance and lubrication chart 6 4 Removing and installing panels 6 8 Checking the spark plugs 6 9 Canister for California...

Page 8: ...urn signal light bulb or a tail brake light bulb 6 32 Replacing the license plate light bulb 6 33 Troubleshooting 6 34 Troubleshooting charts 6 35 MOTORCYCLE CARE AND STORAGE 7 1 Matte color caution 7 1 Care 7 1 Storage 7 3 SPECIFICATIONS 8 1 CONSUMER INFORMATION 9 1 Identification numbers 9 1 Reporting safety defects 9 3 Motorcycle noise regulation 9 4 Maintenance record 9 5 YAMAHA MOTOR CORPORAT...

Page 9: ...s have been caused by an automobile driver who did not see the motorcycle Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident Therefore Wear a brightly colored jacket Use extra caution when you are approaching and passing through intersections since in tersections are the most likely places for motorcycle accidents to occur Ride where other moto...

Page 10: ...ld or goggles Wind in your unprotected eyes could contribute to an impairment of vision that could delay seeing a hazard The use of a jacket heavy boots trousers gloves etc is effective in preventing or reducing abrasions or lacerations Never wear loose fitting clothes otherwise they could catch on the control levers footrests or wheels and cause injury or an accident Never touch the engine or exh...

Page 11: ...when selecting and installing any ac cessories Keep the following guidelines in mind as well as those provided under Load ing when mounting accessories Never install accessories or carry cargo that would impair the perfor mance of your motorcycle Care fully inspect the accessory before using it to make sure that it does not in any way reduce ground clearance or cornering clearance limit suspension...

Page 12: ...quate ventilation Always turn the engine off before leaving the motorcycle unattended and remove the key from the main switch When parking the motor cycle note the following The engine and exhaust system may be hot therefore park the motorcycle in a place where pe destrians or children are not like ly to touch these hot areas Do not park the motorcycle on a slope or soft ground otherwise it may fa...

Page 13: ...SAFETY INFORMATION 1 5 1 EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle U2D212E0 book Page 5 Wednesday October 17 2007 5 01 PM ...

Page 14: ...SAFETY INFORMATION 1 6 1 1 California only 2 California only 4 3 kg 7 lbs 3TB 24877 A0 LOAD LIMIT 3 California only PRESS REGULATOR U2D212E0 book Page 6 Wednesday October 17 2007 5 01 PM ...

Page 15: ...e or acid cleaner gasoline or solvent will damage windshield Use neutral detergent 5JW 00 270 kPa 2 70 kgf cm2 39psi 290 kPa 2 90 kgf cm2 42psi 270 kPa 2 70 kgf cm2 39psi 290 kPa 2 90 kgf cm2 42psi 3P6 21668 00 U2D212E0 book Page 7 Wednesday October 17 2007 5 01 PM ...

Page 16: ...nger seat page 3 17 7 Final gear oil filler bolt page 6 14 8 Final gear oil drain bolt page 6 14 9 YCC S clutch fluid reservoir page 6 23 10 Shock absorber assembly spring preload adjusting lever page 3 25 11 Air filter element page 6 17 12 Shift pedal page 3 12 13 Engine oil filler cap page 6 11 14 Engine oil filter cartridge page 6 11 15 Engine oil level check window page 6 11 U2D212E0 book Page...

Page 17: ... Windshield page 3 10 5 Battery page 6 29 6 Main fuse page 6 30 7 Front fork compression damping force adjusting screw page 3 23 8 Brake pedal page 3 13 9 Shock absorber assembly rebound damping force adjusting knob page 3 25 10 Rear brake fluid reservoir page 6 23 U2D212E0 book Page 2 Wednesday October 17 2007 5 01 PM ...

Page 18: ... Multi function display page 3 5 6 Front brake fluid reservoir page 6 23 7 Right handlebar switches page 3 10 8 Brake lever page 3 13 9 Throttle grip page 6 17 10 Main switch steering lock page 3 1 11 Headlight beam adjusting knob page 3 21 12 Grip warmer adjusting knob page 3 26 13 Hand shift lever page 3 13 U2D212E0 book Page 3 Wednesday October 17 2007 5 01 PM ...

Page 19: ...ing to engine r min engine require ments and riding conditions See Handlebar switches page 3 10 and OPERATION AND IMPORTANT RIDING POINTS page 5 1 for further explanation of this system NOTE This is not an automatic transmission only the clutch system is automatic The gears must be shifted by the rider EAU10460 Main switch steering lock The main switch steering lock controls the ignition and light...

Page 20: ...LOCK while the vehicle is moving otherwise the electrical systems will be switched off which may result in loss of control or an accident Make sure that the vehicle is stopped be fore turning the key to OFF or LOCK EAU11003 Indicator and warning lights EAU11030 Turn signal indicator lights and The corresponding indicator light flash es when the turn signal switch is pushed to the left or right 1 P...

Page 21: ...0513 Engine trouble YCC S indicators and warning light Engine trouble indicator and warning light This indicator is displayed and the warning light comes on or flashes when an electrical circuit monitoring the en gine is defective When this occurs have a Yamaha dealer check the self diagnosis system See page 3 9 for an explanation of the self diagnosis de vice YCC S indicator and warning light Thi...

Page 22: ...aler check the system as soon as possible See page 3 14 WARNING EWA10081 If the ABS warning light comes on or flashes while riding the brake sys tem reverts to conventional braking Therefore be careful not to cause the wheels to lock during emergen cy braking If the warning light comes on or flashes while riding have a Yamaha dealer check the brake system as soon as possible The electrical circuit...

Page 23: ...anges to the multi function display The multi function display is equipped with the following an odometer which shows the to tal distance traveled two tripmeters which show the distance traveled since they were last set to zero a fuel reserve tripmeter which shows the distance traveled on the fuel reserve a clock a fuel meter a coolant temperature meter a transmission gear display an ambient tempe...

Page 24: ...DO TRIP 1 TRIP 2 F TRIP To reset a tripmeter select it by push ing the SELECT button and then push the SELECT button for at least one second while the display is flash ing If you do not reset the fuel reserve tripmeter manually it will reset itself au tomatically and the display will return to the prior mode after refueling and trav eling 5 km 3 mi Clock To set the clock 1 Push the SELECT button a...

Page 25: ...nt temperature meter indicates the temperature of the coolant When the key is turned to ON all of the dis play segments of the coolant tempera ture meter will appear one after the other and then disappear in order to test the electrical circuit The coolant temperature varies with changes in the weather and engine load If the top seg ment flashes stop the vehicle and let the engine cool See page 6 ...

Page 26: ...w 16 F a lower temperature than 16 F will not be displayed If the ambient temperature climbs above 122 F a higher tempera ture than 122 F will not be dis played The accuracy of the temperature reading may be affected when riding slowly approximately under 20 km h 12 5 mi h or when stopped at traffic signals railroad crossings etc Instantaneous fuel consumption mode This display shows the distance ...

Page 27: ...be shown for that display until the vehicle has traveled 1 km 0 6 mi CAUTION ECA15472 If there is a malfunction will be displayed Have a Yamaha dealer check the vehicle Self diagnosis device This model is equipped with a self diag nosis device for various electrical cir cuits If any of those circuits are defective the multi function display will indicate a two digit error code If the multi functio...

Page 28: ...urned to the center position EAU12493 Windshield position adjusting switch To move the windshield up push this switch in direction a To move the windshield down push the switch in di rection b NOTE When the key is turned to OFF the windshield will automatically return to the lowest position EAU12500 Horn switch Press this switch to sound the horn 1 Windshield position adjusting switch 2 Dimmer swi...

Page 29: ... turn on the hazard lights simultaneous flashing of all turn signal lights The hazard lights are used in case of an emergency or to warn other drivers when your vehicle is stopped where it might be a traffic hazard CAUTION ECA10061 Do not use the hazard lights for an extended length of time with the en gine not running otherwise the bat tery may discharge EAU40381 Hand shift control switch The han...

Page 30: ...ssible to shift gears unless the main switch is in the ON position The shift pedal can be adjusted to three positions to suit the rider s preference To adjust the shift pedal position 1 Remove the shift pedal by remov ing the bolt 2 Move the shift pedal to the desired position 3 Install the bolt and then tighten it to the specified torque 1 Shift pedal 1 Shift pedal 2 Bolt 3 Standard position Tigh...

Page 31: ...andlebar grip turn the adjusting dial while holding the lever pushed away from the handlebar grip Make sure that the appropriate setting on the adjusting dial is aligned with the mark on the brake lever EAU39540 Brake pedal The brake pedal is on the right side of the vehicle This model is equipped with a unified brake system When pressing down on the brake ped al the rear brake and a portion of th...

Page 32: ...rd from under the seat and if the brake lever or brake ped al are even slightly applied a vi bration can be felt at the lever and pedal but these do not indicate a malfunction When the ABS is activated the brakes are operated in the usual way A pulsating action may be felt at the brake lever or brake pedal but this does not indicate a mal function This ABS has a test mode which allows the owner to...

Page 33: ...ed un less the key is in the lock In addition the key cannot be removed if the cap is not properly closed and locked WARNING EWA11090 Make sure that the fuel tank cap is properly closed before riding EAU13220 Fuel Make sure that there is sufficient fuel in the tank When refueling be sure to in sert the pump nozzle into the fuel tank filler hole and to fill the tank to the bot tom of the filler tub...

Page 34: ...hol containing ethanol can be used if the ethanol con tent does not exceed 10 Gasohol containing methanol is not recom mended by Yamaha because it can cause damage to the fuel system or ve hicle performance problems EAU13442 Catalytic converters This vehicle is equipped with catalytic converters in the exhaust system WARNING EWA10860 The exhaust system is hot after op eration Make sure that the ex...

Page 35: ... the seat down to lock it in place 2 Remove the key Rider seat To remove the rider seat 1 Remove the passenger seat 2 Push the rider seat lock lever lo cated under the back of the rider seat to the left as shown and then pull the seat off To install the rider seat 1 Insert the projection on the front of the rider seat into the seat holder as shown and then push the rear of the seat down to lock it...

Page 36: ...nce The rider seat height was adjusted to the lower position at delivery To change the rider seat height to the high position 1 Remove the rider seat See page 3 17 2 Remove the rider seat height posi tion adjuster by pulling it upward 3 Move the rider seat holder cover to the lower position as shown 4 Install the rider seat height position adjuster so that the H mark is aligned with the match mark...

Page 37: ...ht posi tion adjuster by pulling it upward 3 Move the rider seat holder cover to the upper position 4 Install the rider seat height position adjuster so that the L mark is aligned with the match mark 5 Insert the projection on the front of the rider seat into seat holder A as shown 1 Rider seat height position adjuster 2 H mark 3 Match mark 1 Projection 2 Seat holder B for high position 3 Rider se...

Page 38: ...of 3 kg 7 lb for the storage com partment Do not exceed the maximum load of FJR1300AEX 208 kg 459 lb FJR1300AEXC 207 kg 456 lb for the vehicle EAU39480 Accessory box The accessory box is located beside the meter panel To open the accessory box 1 Insert the key into the main switch and then turn it to ON 2 Push the accessory box button and then open the accessory box lid 3 Turn the key to OFF to pr...

Page 39: ...re used to raise or lower the height of the headlight beams It may be neces sary to adjust the headlight beams to increase visibility and help prevent blinding oncoming drivers when carry ing more or less load than usual Obey local laws and regulations when adjust ing the headlights To raise the headlight beams turn the knobs in direction a To lower the headlight beams turn the knobs in di rection...

Page 40: ... to the open posi tion and then install the quick fas tener screws To close a cowling 1 Remove the quick fastener screws 2 Push the cowling to the closed po sition and then install the quick fastener screws NOTE Make sure that the cowling is properly installed before riding 1 Closed position 2 Open position 3 Cowling 1 Quick fastener screw 1 Open position 1 Quick fastener screw 1 Closed position U...

Page 41: ...g screws WARNING EWA10180 Always adjust both fork legs equal ly otherwise poor handling and loss of stability may result Spring preload To increase the spring preload and thereby harden the suspension turn the adjusting bolt on each fork leg in di rection a To decrease the spring pre load and thereby soften the suspension turn the adjusting bolt on each fork leg in direction b NOTE Align the appro...

Page 42: ...tings NOTE Although the total number of clicks of a damping force adjusting mechanism may not exactly match the above spec ifications due to small differences in production the actual number of clicks always represents the entire adjusting range To obtain a precise adjustment it would be advisable to check the num ber of clicks of each damping force ad justing mechanism and to modify the specifica...

Page 43: ...often the rebound damping turn the adjusting knob in di rection b WARNING EWA10220 This shock absorber contains highly pressurized nitrogen gas For prop er handling read and understand the following information before handling the shock absorber The manufacturer cannot be held re sponsible for property damage or personal injury that may result from improper handling Do not tamper with or attempt t...

Page 44: ...m perature turn the knob in direction b Align the mark on the knob with OFF to turn the grip warmers off NOTE When the vehicle is stopped or travel ing at extremely low speeds e g in traffic jams the grip warmer tempera ture is lower than when traveling at higher speeds CAUTION ECA15520 Be sure to wear gloves when us ing the grip warmers If the ambient temperature is 20 C 68 F or higher do not set...

Page 45: ...operator in fulfilling the respon sibility of raising the sidestand be fore starting off Therefore check this system regularly as described below and have a Yamaha dealer re pair it if it does not function proper ly EAU40522 Ignition circuit cut off system The ignition circuit cut off system com prising the sidestand switch and brake light switches has the following func tions It prevents starting...

Page 46: ...ar 10 Move the sidestand down Does the engine stall After the engine has stalled 11 Move the sidestand up 12 Release the brake 13 Push the start switch Does the engine start The system is OK The vehicle can be ridden The neutral the brake switch or the YCC S system may be defective The vehicle should not be ridden until checked by a Yamaha dealer The sidestand switch may be defective The vehicle s...

Page 47: ...ngine turned off and the load must never exceed 3 W 2 5 A otherwise the battery may dis charge To use the auxiliary DC jack 1 Open the accessory box lid See page 3 20 2 Turn the key to OFF 3 Remove the auxiliary DC jack cap 4 Insert the accessory plug into the auxiliary DC jack 5 Turn the key to ON and then start the engine See page 5 1 WARNING EWA14360 To prevent electrical shock or short circuit...

Page 48: ...ences Therefore it is very important in addition to a thorough visual inspec tion to check the following points before each ride NOTE Pre operation checks should be made each time the vehicle is used Such an inspection can be accomplished in a very short time and the added safety it assures is more than worth the time involved WARNING EWA11150 If any item in the Pre operation check list is not wor...

Page 49: ...spongy have Yamaha dealer bleed hydraulic system Check brake pads for wear Replace if necessary Check fluid level in reservoir If necessary add recommended brake fluid to specified level Check hydraulic system for leakage 6 22 6 23 Rear brake Check operation If soft or spongy have Yamaha dealer bleed hydraulic system Check brake pads for wear Replace if necessary Check fluid level in reservoir If ...

Page 50: ...operation is smooth Lubricate pedal pivoting points if necessary 6 25 Brake lever Make sure that operation is smooth Lubricate lever pivoting point if necessary 6 26 Centerstand sidestand Make sure that operation is smooth Lubricate pivots if necessary 6 26 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened Tighten if necessary Instruments lights signals and switches...

Page 51: ...ne after a turnover be sure to turn the main switch to OFF and then to ON Fail ing to do so will prevent the engine from starting even though the engine will crank when pushing the start switch EAU40841 Starting the engine In order for the ignition circuit cut off system to enable starting one of the following conditions must be met The front or rear brake is applied with the transmission in the n...

Page 52: ...ise have a Yamaha dealer check the electrical cir cuit 3 Start the engine by pushing the start switch NOTE If the engine fails to start release the start switch wait a few seconds and then try again Each starting attempt should be as short as possible to pre serve the battery Do not crank the en gine more than 10 seconds on any one attempt CAUTION ECA11130 For maximum engine life always warm the e...

Page 53: ...to withstand the shock of forced shifting NOTE When shifting from neutral to first gear the engine speed must be lower than approximately 1300 r min and the sidestand must be up Shifting up is impossible if the en gine speed is too low Shifting down is impossible if the engine speed is too high EAU41240 To start out and accelerate 1 Close the throttle 2 Shift the transmission into first gear The n...

Page 54: ...nged full throt tle operation or any condition that might result in engine overheating must be avoided EAU17121 0 1000 km 0 600 mi Avoid prolonged operation above 4500 r min 1000 1600 km 600 1000 mi Avoid prolonged operation above 5400 r min CAUTION ECA10331 After 1000 km 600 mi of operation the engine oil and final gear oil must be changed and the oil filter car tridge or element replaced 1600 km...

Page 55: ...cy be sure to ap ply the front or rear brake while the main switch is still on as the clutch automatically disengag es a few seconds after the en gine is turned off and the rear wheel will move freely Since the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them Do not park on a slope or on soft ground otherwise the vehicle may ...

Page 56: ...ED TO EMISSIONS CONTROL THESE CONTROLS NOT ONLY FUNCTION TO ENSURE CLEANER AIR BUT ARE ALSO VITAL TO PROPER EN GINE OPERATION AND MAXIMUM PERFORMANCE IN THE FOLLOW ING PERIODIC MAINTENANCE CHARTS THE SERVICES RELATED TO EMISSIONS CONTROL ARE GROUPED SEPARATELY THESE SERVICES REQUIRE SPECIALIZED DATA KNOWLEDGE AND EQUIP MENT YAMAHA DEALERS ARE TRAINED AND EQUIPPED TO PER FORM THESE PARTICULAR SER V...

Page 57: ...NING EWA10340 Modifications not approved by Yamaha may cause loss of perfor mance excessive emissions and render the vehicle unsafe for use Consult a Yamaha dealer before at tempting any changes U2D212E0 book Page 2 Wednesday October 17 2007 5 01 PM ...

Page 58: ...ugs Check condition Adjust gap and clean Replace every 8000 mi 13000 km or 12 months Replace Replace 3 Valve clearance Check and adjust valve clearance when engine is cold Every 26600 mi 42000 km 4 Crankcase breather system Check breather hose for cracks or damage Replace if necessary 5 Fuel injection Check and adjust engine idle speed and synchronization 6 Exhaust system Check for leakage Tighten...

Page 59: ...h Check operation fluid level and for fluid leakage 3 Front brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 4 Rear brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 5 Brake hoses Check for cracks or damage Replace Every 4 years 6 Wheels Check runout and for damage Replace if necessary 7 Tires Check tread depth and for da...

Page 60: ...rease lightly 13 Brake pedal pivot shaft Apply lithium soap based grease lightly 14 Shift pedal pivot shaft Apply lithium soap based grease lightly 15 Centerstand and sidestand pivots Check operation Apply lithium soap based grease lightly 16 Sidestand switch Check operation and replace if necessary 17 Front fork Check operation and for oil leak age Replace if necessary No ITEM ROUTINE INITIAL ODO...

Page 61: ...e coolant every 24 months Change 23 Final gear oil Check oil level and for leakage Change at initial 600 mi 1000 km or 1 month and thereafter every 16000 mi 25000 km or 24 months Change Change 24 Front and rear brake switches Check operation 25 Control cables Apply Yamaha chain and cable lube or engine oil SAE 10W 30 thoroughly No ITEM ROUTINE INITIAL ODOMETER READINGS 600 mi 1000 km or 1 month 40...

Page 62: ...utch fluid levels and fill the reservoirs as required Replace the oil seals on the inner parts of the brake or YCC S clutch master cylinders caliper cylinders and YCC S clutch release cylinder every two years Replace the brake and YCC S clutch hoses every four years or if cracked or damaged 26 Throttle grip hous ing and cable Check operation and free play Adjust the throttle cable free play if nec...

Page 63: ...o remove the panel Remove the bolts and the quick fasten er and then take the panel off To install the panel Place the panel in the original position and then install the bolts and the quick fastener EAU39592 Panels B and C To remove one of the panels 1 Remove the seats See page 3 17 2 Remove the bolts and the quick fastener screws and then take the panel off 1 Panel A 1 Panel B 1 Panel C 1 Panel ...

Page 64: ... spark plugs can re veal the condition of the engine The porcelain insulator around the cen ter electrode of each spark plug should be a medium to light tan the ideal color when the vehicle is ridden normally and all spark plugs installed in the en gine should have the same color If any spark plug shows a distinctly different color the engine could be operating im properly Do not attempt to diagno...

Page 65: ...k plug should be tightened to the speci fied torque as soon as possible EAU19681 Canister for California only This model is equipped with a canister to prevent the discharging of fuel vapor into the atmosphere Before operating this vehicle make sure to check the fol lowing Check each hose connection Check each hose and canister for cracks or damage Replace if dam aged Make sure that the canister b...

Page 66: ...ottom left side of the crank case NOTE The engine oil should be between the minimum and maximum level marks 4 If the engine oil is below the mini mum level mark add sufficient oil of the recommended type to raise it to the correct level To change the engine oil with or without oil filter cartridge replace ment 1 Place the vehicle on a level sur face 2 Start the engine warm it up for several minute...

Page 67: ...the washer for damage and re place it if necessary 9 Refill with the specified amount of the recommended engine oil and then install and tighten the oil filler cap 1 Oil filter cartridge 2 Oil filter wrench 1 O ring 1 Oil filter cartridge 2 Torque wrench Tightening torque Oil filter cartridge 17 Nm 1 7 m kgf 12 ft lbf Tightening torque Engine oil drain bolt 43 Nm 4 3 m kgf 31 ft lbf Recommended en...

Page 68: ... that no foreign mate rial enters the crankcase 10 Start the engine and then let it idle for several minutes while checking it for oil leakage If oil is leaking im mediately turn the engine off and check for the cause NOTE After the engine is started the engine oil level warning light should go off if the oil level is sufficient CAUTION ECA10400 If the oil level warning light flickers or remains o...

Page 69: ...r case NOTE The oil level should be at the brim of the filler hole 3 If the oil is below the brim of the fill er hole add sufficient oil of the rec ommended type to raise it to the correct level 4 Install the oil filler bolt and then tighten it to the specified torque To change the final gear oil 1 Place the vehicle on a level sur face 2 Place an oil pan under the final gear case to collect the us...

Page 70: ... in tervals specified in the periodic mainte nance and lubrication chart 1 Place the vehicle on the center stand NOTE The coolant level must be checked on a cold engine since the level varies with engine temperature Make sure that the vehicle is posi tioned straight up when checking the coolant level A slight tilt to the side can result in a false reading 2 Check the coolant level in the cool ant ...

Page 71: ...t of the coolant as soon as possible otherwise the effectiveness of the coolant will be reduced WARNING EWA10380 Never attempt to remove the radiator cap when the engine is hot NOTE The radiator fans are automatically switched on or off according to the coolant temperature in the radia tor If the engine overheats see page 6 35 for further instructions EAU33030 Changing the coolant WARNING EWA10380...

Page 72: ...justed by a Yamaha dealer at the in tervals specified in the periodic mainte nance and lubrication chart Start the engine and warm it up for sev eral minutes at 1000 2000 r min while occasionally revving it to 4000 5000 r min EAU21382 Checking the throttle cable free play The throttle cable free play should mea sure 3 0 5 0 mm 0 12 0 20 in at the throttle grip Periodically check the throttle cable...

Page 73: ...equals the ambient temperature The tire air pressure must be ad justed in accordance with the riding speed and with the total weight of rider passenger car go and accessories approved for this model WARNING EWA10510 Proper loading of your vehicle is im portant for several characteristics of your vehicle such as handling braking performance and safety Do not carry loosely packed items that Tire air...

Page 74: ...e operating the motorcycle If a tire tread shows crosswise lines minimum tread depth if the tire has a nail or glass fragments in it or if the sidewall is cracked con tact a Yamaha dealer immediately and have the tire replaced WARNING EWA10580 It is dangerous to ride with a worn out tire When a tire tread begins to show crosswise lines have a Yamaha dealer replace the tire immediately The replacem...

Page 75: ... following points in order to make the most ef ficient use of these tires Use only the specified replace ment tires Other tires may run the danger of bursting at super high speeds Brand new tires can have a rela tively poor grip on certain road surfaces until they have been broken in Therefore it is ad visable before doing any high speed riding to ride conserva tively for approximately 100 km 60 m...

Page 76: ...to develop its optimal characteris tics EAU22011 Accessories and replacement parts WARNING EWA10621 This vehicle is not designed to pull a trailer or to be attached to a sidecar The accessories or replacement parts you choose for your vehicle should be designed specifically for this model and they must be se curely mounted to maintain the in herent stability of the original design Genuine Yamaha P...

Page 77: ...the brake light comes on just before braking takes effect If necessary have a Yamaha dealer ad just the brake light switch EAU22390 Checking the front and rear brake pads The front and rear brake pads must be checked for wear at the intervals spec ified in the periodic maintenance and lubrication chart EAU43431 Front brake pads The front brake calipers are equipped with two sets of brake pads Each...

Page 78: ...ke YCC S clutch Insufficient brake fluid may allow air to enter the brake or YCC S clutch sys tems possibly causing them to become ineffective Before riding check that the brake fluid is above the minimum level mark and replenish if necessary A low brake fluid level may indicate worn brake pads and or brake system leakage If the brake fluid level is low be sure to check the brake pads for wear and...

Page 79: ...rs when refill ing Water will significantly lower the boiling point of the fluid and may result in vapor lock and dirt may clog the ABS hydraulic unit valves Brake fluid may deteriorate paint ed surfaces or plastic parts Al ways clean up spilled fluid immediately As the brake pads wear it is nor mal for the brake fluid level to grad ually go down However if the brake fluid level goes down sud denl...

Page 80: ...e with cable movement Replace damaged ca bles as soon as possible to prevent unsafe conditions EAU23111 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride In addi tion the cable should be lubricated at the intervals specified in the periodic maintenance chart EAU44271 Checking and lubricating the brake and shift pedals The ope...

Page 81: ... The operation of the centerstand and sidestand should be checked before each ride and the pivots and metal to metal contact surfaces should be lubri cated if necessary WARNING EWA10740 If the centerstand or sidestand does not move up and down smoothly have a Yamaha dealer check or re pair it Recommended lubricant Lithium soap based grease Recommended lubricant Silicone grease Recommended lubrican...

Page 82: ...e checked as follows at the intervals specified in the periodic main tenance and lubrication chart To check the condition WARNING EWA10750 Securely support the vehicle so that there is no danger of it falling over Check the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level sur face and hold it in an upright posi tion 2 While applying t...

Page 83: ...ust be checked as fol lows at the intervals specified in the pe riodic maintenance and lubrication chart 1 Place a stand under the engine to raise the front wheel off the ground WARNING EWA10750 Securely support the vehicle so that there is no danger of it falling over 2 Hold the lower ends of the front fork legs and try to move them for ward and backward If any free play can be felt have a Yamaha...

Page 84: ...nd that the battery tends to discharge more quickly if the vehicle is equipped with optional electrical accessories WARNING EWA10760 Electrolyte is poisonous and dangerous since it contains sul furic acid which causes severe burns Avoid any contact with skin eyes or clothing and al ways shield your eyes when working near batteries In case of contact administer the fol lowing FIRST AID EXTERNAL Flu...

Page 85: ...tery leads are properly con nected to the battery terminals CAUTION ECA10630 Always keep the battery charged Storing a discharged battery can cause permanent battery damage To charge a sealed type MF battery a special constant volt age battery charger is required Using a conventional battery charger will damage the battery If you do not have access to a sealed type MF battery charg er have a Yamah...

Page 86: ... the electrical system 1 Fuse box 2 Right radiator fan fuse 3 Left radiator fan fuse 4 Hazard fuse 5 Backup fuse for odometer and clock 6 ABS solenoid fuse 7 Fuel injection system fuse 8 Headlight fuse 9 Signaling system fuse 10 ABS control unit fuse 11 Ignition fuse 12 Auxiliary DC jack fuse 13 YCC S motor control fuse 14 Spare fuse 20 0 2 7 14 8 9 10 11 12 13 Specified fuses Main fuse 50 0 A Hea...

Page 87: ...lacing a rear turn signal light bulb or a tail brake light bulb 1 Remove the passenger seat See page 3 17 2 Remove the socket together with the bulb by turning it counter clockwise 3 Remove the defective bulb by pushing it in and turning it counter clockwise 4 Insert a new bulb into the socket push it in and then turn it clock wise until it stops 5 Install the socket together with the bulb by turn...

Page 88: ... Remove the socket together with the bulb by pulling it out 3 Remove the defective bulb by pull ing it out 4 Insert a new bulb into the socket 5 Install the socket together with the bulb by pushing it in 6 Install the license plate light unit by installing the screws 1 Screw 2 License plate light unit 1 License plate light bulb U2D212E0 book Page 33 Wednesday October 17 2007 5 01 PM ...

Page 89: ...oubleshooting charts represent quick and easy procedures for checking these vital systems your self However should your motorcycle require any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are often inferi o...

Page 90: ...here is no compression Check the ignition Have a Yamaha dealer check the vehicle Remove the spark plugs and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gaps or replace the spark plugs Have a Yamaha dealer check the vehicle The engine does not start Have a Yamaha dealer check the vehicle The engine does not start Check the battery Operate the electric starte...

Page 91: ...d press down on the cap while turning it counterclockwise and then remove the cap NOTE If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommended coolant as soon as possible Wait until the engine has cooled Check the coolant level in the reservoir and radiator The coolant level is OK The coolant level is low Check the cooling system for lea...

Page 92: ...er outlets with plas tic bags after the engine has cooled down 2 Make sure that all caps and covers as well as all electrical couplers and connectors including the spark plug caps are tightly in stalled 3 Remove extremely stubborn dirt like oil burnt onto the crankcase with a degreasing agent and a brush but never apply such prod ucts onto seals gaskets and wheel axles Always rinse the dirt and de...

Page 93: ...ea is covered with a wet cloth for a few minutes before cleaning After riding in the rain near the sea or on salt sprayed roads Since sea salt or salt sprayed on roads during winter are extremely corrosive in combination with water carry out the following steps after each ride in the rain near the sea or on salt sprayed roads NOTE Salt sprayed on roads in the winter may remain well into spring 1 C...

Page 94: ...uct Avoid using abrasive polishing compounds as they will wear away the paint NOTE Consult a Yamaha dealer for advice on what products to use EAU26241 Storage Short term Always store your motorcycle in a cool dry place and if necessary protect it against dust with a porous cover CAUTION ECA10810 Storing the motorcycle in a poorly ventilated room or cover ing it with a tarp while it is still wet wi...

Page 95: ...round the spark plug electrodes while turning the engine over 4 Lubricate all control cables and the pivoting points of all levers and pedals as well as of the side stand centerstand 5 Check and if necessary correct the tire air pressure and then lift the motorcycle so that both of its wheels are off the ground Alterna tively turn the wheels a little every month in order to prevent the tires from ...

Page 96: ...4 00 L 4 23 US qt 3 52 Imp qt Final gear oil Type Shaft drive gear oil Quantity 0 20 L 0 21 US qt 0 18 Imp qt Cooling system Coolant reservoir capacity up to the maximum level mark 0 25 L 0 26 US qt 0 22 Imp qt Radiator capacity including all routes 2 60 L 2 75 US qt 2 29 Imp qt Air filter Air filter element Dry element Fuel Recommended fuel Unleaded gasoline only Fuel tank capacity 25 0 L 6 61 US...

Page 97: ...n FJR1300AEX 90 208 kg 198 459 lb FJR1300AEXC 90 207 kg 198 456 lb Front 270 kPa 39 psi 2 70 kgf cm Rear 290 kPa 42 psi 2 90 kgf cm High speed riding Front 270 kPa 39 psi 2 70 kgf cm Rear 290 kPa 42 psi 2 90 kgf cm Front wheel Wheel type Cast wheel Rim size 17M C x MT3 50 Rear wheel Wheel type Cast wheel Rim size 17M C x MT5 50 Front brake Type Dual disc brake Operation Right hand operation Recomm...

Page 98: ...g LED Neutral indicator light LED High beam indicator light LED Oil level warning light LED Turn signal indicator light LED Engine trouble warning light LED ABS warning light LED Fuses Main fuse 50 0 A Headlight fuse 25 0 A Signaling system fuse 15 0 A Ignition fuse 10 0 A Radiator fan fuse 15 0 A 2 Hazard fuse 10 0 A Fuel injection system fuse 15 0 A ABS control unit fuse 10 0 A ABS motor fuse 30...

Page 99: ...ification number The key identification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key EAU26400 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided NOTE The vehicle identification number is used to identify your motorcycle and ma...

Page 100: ...affixed to the frame under the passenger seat See page 3 17 Record the information on this la bel in the space provided This informa tion will be needed when ordering spare parts from a Yamaha dealer 1 Model label U2D212E0 book Page 2 Wednesday October 17 2007 5 01 PM ...

Page 101: ...d if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Yamaha Motor Corporation U S A To contact NHTSA you may call the Vehicle Safety Hotline toll free at 1 888 327 4236 TTY 1 800 424 9153 go to http www safercar gov or write to Administrator NHTSA 400 Seventh...

Page 102: ...e for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with the following systems i e modification removal etc Exha...

Page 103: ...er that maintenance work is required It is not acceptable proof of maintenance work Maintenance interval Date of service Mileage Servicing dealer name and address Remarks 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months 24000 mi 37000 km or 36 months 28000 mi 43000 km or ...

Page 104: ...MATION 9 6 9 36000 mi 55000 km or 54 months 40000 mi 61000 km or 60 months Maintenance interval Date of service Mileage Servicing dealer name and address Remarks U2D212E0 book Page 6 Wednesday October 17 2007 5 01 PM ...

Page 105: ...arranty by an authorized Yamaha motorcycle dealer In order for this warranty to remain in effect this inspection and registration must take place within ten 10 days after transfer An inspection and registration fee will be charged for this service EMISSION CONTROL SYSTEM WARRANTY Yamaha Motor Corporation U S A also warrants to the ultimate purchaser and each subsequent purchaser of each Yamaha mot...

Page 106: ...ater date Each Yamaha motorcycle dealer is held responsible for his setup service and warranty repair work Is the warranty transferable to second owners Yes The remainder of the existing warranty can be transferred upon request The unit has to be inspected and re registered by an authorized Yamaha motorcycle dealer for the policy to remain effective CUSTOMER SERVICE If your machine requires warran...

Page 107: ...repairs There s no deductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is included at no extra cost TRIP gives you up to 150 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service replacement vehicle rental emergency towing ph...

Page 108: ... protection even after your Yamaha Limited Warranty expires A special note If visiting your dealer isn t convenient contact Yamaha with your Primary ID number your frame number We ll be happy to help you get the Y E S coverage you need Yamaha Service Marketing P O Box 6555 Cypress CA 90630 1 866 YES EXTD 1 866 937 3983 U2D212E0 book Page 10 Wednesday October 17 2007 5 01 PM ...

Page 109: ... position adjusting 3 21 Handlebar switches 3 10 Hand shift control switch 3 11 Hand shift lever 3 13 Hazard switch 3 11 Headlight beams adjusting 3 21 Headlight bulb 6 32 High beam indicator light 3 3 Horn switch 3 10 I Identification numbers 9 1 Ignition circuit cut off system 3 27 Indicator and warning lights 3 2 K Key identification number 9 1 L Labels location of 1 5 License plate light bulb ...

Page 110: ...t 6 1 Troubleshooting 6 34 Troubleshooting charts 6 35 Turn signal indicator lights 3 2 Turn signal light or tail brake light bulb replacing 6 32 Turn signal switch 3 10 V Valve clearance 6 18 Vehicle identification number 9 1 W Warranty extended 9 9 Warranty limited 9 7 Wheel bearings checking 6 29 Wheels 6 21 Windshield position adjusting switch 3 10 Y YCC S clutch 6 22 YCC S system 3 1 U2D212E0...

Page 111: ...U2D212E0 book Page 3 Wednesday October 17 2007 5 01 PM ...

Page 112: ...PRINTED IN JAPAN 2007 10 0 4 1 CR E PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO LTD ...

Search results

Summary of Contents for FJR13AEX(C)

Reviews:

Related manuals for FJR13AEX(C)

Brands by name

Popular brands

Yamaha FJR13AEX(C), Owner'S Manual

Search results

Summary of Contents for FJR13AEX(C)

Reviews:

Related manuals for FJR13AEX(C)

Brands by name

Popular brands