SHAFT DRIVE
4-102
b. If it is necessary to increase the final gear
backlash by more than 0.2 mm, reduce the
thrust washer thickness by 0.2 mm for every
0.2 mm increase of ring gear shim thickness.
c. If it is necessary to reduce the final gear back-
lash by more than 0.2 mm, increase the
thrust washer thickness by 0.2 mm for every
0.2 mm decrease of ring gear shim thickness.
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EAS23600
MEASURING THE RING-GEAR-TO-
STOPPER-BOLT CLEARANCE
1. Remove:
• Ring gear bearing housing
(along with the ring gear)
Refer to “ADJUSTING THE FINAL GEAR
BACKLASH” on page 4-101.
2. Measure:
• Ring-gear-to-stopper-bolt clearance “a”
Out of specification
→
Adjust.
3. Install:
• Ring gear bearing housing
(along with the ring gear)
EAS23610
ADJUSTING THE RING-GEAR-TO-
STOPPER-BOLT CLEARANCE
1. Remove:
• Ring gear “1”
• Stopper bolt “2”
• Stopper bolt shim(s) “3”
• Ring gear bearing housing “4”
2. Select:
• Stopper bolt shim(s)
3. Install:
• Ring gear bearing housing “1”
• Stopper bolt shim(s) “2”
• Stopper bolt “3”
• Ring gear “4”
CAUTION:
ECA14320
• The stopper bolt has left-hand threads. To
tighten the stopper bolt, turn it counter-
clockwise.
Thinner shim
Final gear backlash is in-
creased.
Thicker shim
Final gear backlash is de-
creased.
Ring gear shims
Thickness (mm)
0.25 0.30 0.40 0.50
Thrust washers
Thickness (mm)
1.2 1.4 1.6 1.8 2.0
Ring-gear-to-stopper-bolt clear-
ance
0.30–0.60 mm (0.0118–0.0236 in)
1. Stopper bolt
2. Ring gear
Stopper bolt shims
Thickness (mm)
0.15 0.20
T
R
.
.
Stopper bolt
9 Nm (0.9 m·kg, 6.5 ft·lb)
Summary of Contents for FJR13AEV(C)
Page 1: ...SERVICE MANUAL FJR13AV C FJR13AEV C LIT 11616 19 83 3P6 28197 10 ...
Page 6: ......
Page 8: ......
Page 79: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 30 ...
Page 82: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33 EAS20410 LUBRICATION DIAGRAMS 5 6 7 1 2 3 4 ...
Page 84: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 1 3 2 ...
Page 85: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 36 1 Main axle 2 Drive axle 3 Oil delivery pipe 1 ...
Page 86: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 37 6 5 4 3 2 1 ...
Page 88: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 39 1 2 3 4 5 6 7 8 9 ...
Page 90: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 41 4 5 3 2 1 9 8 6 7 ...
Page 94: ...COOLING SYSTEM DIAGRAMS 2 45 A A 7 1 2 3 4 5 5 7 8 6 8 9 10 11 12 ...
Page 100: ...CABLE ROUTING FJR13A 2 51 A B C D E 1 1 2 3 4 5 6 7 8 9 11 10 12 ...
Page 102: ...CABLE ROUTING FJR13A 2 53 A B C D 1 2 3 4 6 5 7 8 9 10 11 12 ...
Page 110: ...CABLE ROUTING FJR13A 2 61 D A B B C E 1 2 3 4 ...
Page 120: ...CABLE ROUTING FJR13AE 2 71 B C 1 A D E G 1 2 3 4 5 6 7 8 9 14 13 10 11 12 15 F ...
Page 122: ...CABLE ROUTING FJR13AE 2 73 A B C D E 1 2 3 4 6 5 8 7 9 11 10 12 13 ...
Page 130: ...CABLE ROUTING FJR13AE 2 81 D B C A E E F I 3 4 5 2 1 6 H G ...
Page 136: ...CABLE ROUTING FJR13AE 2 87 ...
Page 139: ......
Page 198: ...GENERAL CHASSIS 4 11 b a 1 2 ...
Page 298: ...SHAFT DRIVE 4 111 ...
Page 321: ...CAMSHAFTS 5 20 ...
Page 434: ...BALANCERS 5 133 ...
Page 450: ...WATER PUMP 6 15 ...
Page 461: ...THROTTLE BODIES 7 10 ...
Page 462: ...AIR INDUCTION SYSTEM 7 11 EAS27040 AIR INDUCTION SYSTEM 1 2 3 4 5 1 1 1 1 2 2 5 2 3 3 4 7 8 6 ...
Page 471: ......
Page 483: ...IGNITION SYSTEM 8 12 ...
Page 499: ...ELECTRIC STARTING SYSTEM 8 28 ...
Page 501: ...CHARGING SYSTEM 8 30 2 Rectifier regulator 3 AC magneto 7 Main fuse 8 Battery ...
Page 503: ...CHARGING SYSTEM 8 32 ...
Page 527: ...COOLING SYSTEM 8 56 ...
Page 571: ...FUEL INJECTION SYSTEM 8 100 ...
Page 577: ...FUEL PUMP SYSTEM 8 106 ...
Page 583: ...WINDSHIELD DRIVE SYSTEM 8 112 ...
Page 589: ...ACCESSORY BOX SYSTEM 8 118 ...
Page 599: ...ABS ANTI LOCK BRAKE SYSTEM 8 128 ...
Page 629: ...ABS ANTI LOCK BRAKE SYSTEM 8 158 ...
Page 673: ...YCC S Yamaha Chip Controlled Shift SYSTEM FJR13AE only 8 202 ...
Page 676: ...ELECTRICAL COMPONENTS 8 205 FJR13A 1 17 16 18 19 3 2 4 5 6 7 8 9 10 11 12 13 14 15 ...
Page 678: ...ELECTRICAL COMPONENTS 8 207 FJR13AE 1 2 3 4 5 6 7 8 9 10 11 12 13 15 14 16 18 19 20 17 ...
Page 680: ...ELECTRICAL COMPONENTS 8 209 FJR13AE 1 19 18 17 20 21 3 2 4 5 6 8 7 9 10 11 12 13 14 15 16 ...
Page 717: ......
Page 718: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...