Yamaha FJR13AD Owner'S Manual Download Page 99

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PERIODIC MAINTENANCE AND ADJUSTMENT

7-30

EAU23251

Lubricating the rear suspen-
sion

The pivoting points of the rear suspen-
sion must be lubricated by a Yamaha
dealer at the intervals specified in the
periodic maintenance and lubrication
chart.

EAUM1652

Lubricating the swingarm piv-
ots

The swingarm pivots must be lubricat-
ed by a Yamaha dealer at the intervals
specified in the periodic maintenance
and lubrication chart.

Recommended lubricant:

Lithium-soap-based grease

Recommended lubricant:

Lithium-soap-based grease

Recommended lubricant:

Lithium-soap-based grease

U1MC10E0.book Page 30 Monday, July 30, 2012 4:56 PM

Summary of Contents for FJR13AD

Page 1: ...DIC183 1MC 28199 10 FJR13AD C OWNER S MANUAL Read this manual carefully before operating this vehicle LIT 11626 26 45 ...

Page 2: ...EAU10042 Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold U1MC10E0 book Page 1 Monday July 30 2012 4 56 PM ...

Page 3: ...aintain these high standards it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most cur rent product information available at the time of printing there may be minor discrepanc...

Page 4: ...ential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer WARNING ...

Page 5: ...a Motor Corporation U S A 1st edition July 2012 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed in Japan P N LIT 11626 26 45 U1MC10E0 book Page 2 Monday July 30 2012 4 56 PM ...

Page 6: ...ircuit cut off system 4 42 Auxiliary DC jack 4 44 FOR YOUR SAFETY PRE OPERATION CHECKS 5 1 OPERATION AND IMPORTANT RIDING POINTS 6 1 Starting the engine 6 1 Shifting 6 2 Engine break in 6 4 Parking 6 4 PERIODIC MAINTENANCE AND ADJUSTMENT 7 1 Owner s tool kit 7 2 Periodic maintenance chart for the emission control system 7 3 General maintenance and lubrication chart 7 5 Removing and installing pane...

Page 7: ... turn signal position light 7 35 Replacing a rear turn signal light bulb or a tail brake light bulb 7 36 Replacing the license plate light bulb 7 36 Auxiliary light 7 37 Troubleshooting 7 37 Troubleshooting charts 7 39 MOTORCYCLE CARE AND STORAGE 8 1 Matte color caution 8 1 Care 8 1 Storage 8 4 SPECIFICATIONS 9 1 CONSUMER INFORMATION 10 1 Identification numbers 10 1 Reporting safety defects 10 3 M...

Page 8: ...e They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Yamaha dealer 8 9 6 1 2 3 4 5 7 U1MC10E0 book Page 1 Monday July 30 2012 4 56 PM ...

Page 9: ...s 3TB 24877 A0 LOAD LIMIT 4 3 2 1 FUEL TANK THROTTLE BODY CHARCOAL CANISTER ATMOSPHERE EMISSION HOSE ROUTING 1MC 21686 00 VACUUM HOSE ROUTING 13S 21684 10 INTAKE MANIFOLD PRESS SENSOR 1 2 3 4 1 California only 3 2 California only 4 U1MC10E0 book Page 2 Monday July 30 2012 4 56 PM ...

Page 10: ... 2 90 kgf cm2 42 psi 250 kPa 2 50 kgf cm2 36 psi 290 kPa 2 90 kgf cm2 42 psi 5VY 21668 00 NOTICE Cleaning with alkaline or acid cleaner gasoline or solvent will damage windshield Use neutral detergent 4B5 2815K 00 5 7 6 8 9 U1MC10E0 book Page 3 Monday July 30 2012 4 56 PM ...

Page 11: ... you Safe Riding Perform the pre operation checks each time you use the vehicle to make sure it is in safe operating condition Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage See page 5 1 for a list of pre operation checks This motorcycle is designed to car ry the operator and a passenger The failure of motorists to detect and recogn...

Page 12: ...to main tain control of the motorcycle The passenger should always hold onto the operator the seat strap or grab bar if equipped with both hands and keep both feet on the passenger footrests Never carry a passenger unless he or she can firmly place both feet on the passenger footrests Never ride under the influence of alcohol or other drugs This motorcycle is designed for on road use only It is no...

Page 13: ...To avoid the possibility of an accident use ex treme caution when adding cargo or accessories to your motorcycle Use extra care when riding a motorcycle that has added cargo or accessories Here along with the information about accessories below are some general guidelines to follow if loading cargo to your motorcycle The total weight of the operator pas senger accessories and cargo must not exceed...

Page 14: ...hange any of the vehicle s design or operation characteristics can put you and others at greater risk of serious injury or death You are responsible for injuries related to changes in the vehicle Keep the following guidelines in mind as well as those provided under Load ing when mounting accessories Never install accessories or carry cargo that would impair the perfor mance of your motorcycle Care...

Page 15: ...ruc tions before transporting the motorcy cle in another vehicle Remove all loose items from the motorcycle Check that the fuel cock if equipped is in the OFF position and that there are no fuel leaks Point the front wheel straight ahead on the trailer or in the truck bed and choke it in a rail to pre vent movement Shift the transmission in gear for models with a manual transmis sion Secure the mo...

Page 16: ...2 5 Final gear oil filler bolt page 7 16 6 Final gear oil drain bolt page 7 16 7 Shock absorber assembly spring preload adjusting lever page 4 40 8 Air filter element page 7 18 9 Shift pedal page 4 23 10 Engine oil filler cap page 7 13 11 Engine oil filter cartridge page 7 13 12 Engine oil level check window page 7 13 13 Engine oil drain bolt page 7 13 U1MC10E0 book Page 1 Monday July 30 2012 4 56...

Page 17: ... 4 Front fork rebound damping force adjusting knob page 4 38 5 Windshield page 4 10 6 Fuses page 7 33 7 Battery page 7 32 8 Front fork compression damping force adjusting screw page 4 38 9 Brake pedal page 4 24 10 Shock absorber assembly rebound damping force adjusting knob page 4 40 11 Rear brake fluid reservoir page 7 26 U1MC10E0 book Page 2 Monday July 30 2012 4 56 PM ...

Page 18: ... page 4 21 4 Clutch fluid reservoir page 7 26 5 Multi function meter unit page 4 8 6 Main switch steering lock page 4 1 7 Front brake fluid reservoir page 7 26 8 Right handlebar switches page 4 21 9 Brake lever page 4 24 10 Throttle grip page 7 20 11 Grip warmer page 4 10 12 Headlight beam adjusting knob page 4 35 U1MC10E0 book Page 3 Monday July 30 2012 4 56 PM ...

Page 19: ...cally when the engine is started and stay on until the key is turned to OFF EAU10661 OFF All electrical systems are off The key can be removed WARNING EWA10061 Never turn the key to OFF or LOCK while the vehicle is moving Otherwise the electrical systems will be switched off which may result in loss of control or an accident EAU10692 LOCK The steering is locked and all electrical systems are off T...

Page 20: ...r an extended length of time other wise the battery may discharge EAU49392 Indicator lights and warning lights EAU11030 Turn signal indicator lights and The corresponding indicator light flash es when the turn signal switch is pushed to the left or right 1 Push 2 Turn 1 2 1 Left turn signal indicator light 2 Engine trouble warning light 3 Oil level warning light 4 Neutral indicator light 5 High be...

Page 21: ...blem is detected in the electrical circuit monitoring the engine If this oc curs have a Yamaha dealer check the self diagnosis system See page 4 20 for an explanation of the self diagnosis device The electrical circuit of the warning light can be checked by turning the key to ON The warning light should come on for a few seconds and then go off If the warning light does not come on initially when ...

Page 22: ...g the indica tor warning light and engine trouble warning light come on See page 4 25 for an explanation of the traction control system Try to reset the traction control system and the lights by following the proce dures under Resetting on page 4 26 EAU54760 Cruise control system This model is equipped with a cruise control system designed to maintain a set cruising speed The cruise control system...

Page 23: ...2 mi h Hold ing the RES or SET side of the cruise control setting switch down will increase or decrease the speed contin uously until the switch is released You can also manually increase your traveling speed using the throttle After you have accelerated you can set a new cruising speed by pushing the SET side of the setting switch If you do not set a new cruising speed when you return the throttl...

Page 24: ...ble to use the resume function until a new cruising speed has been set Automatic deactivation of the cruise control system The cruise control system for this mod el is electronically controlled and is linked with the other control systems The cruise control system will automat ically become deactivated under the following conditions The cruise control system is not able to maintain the set cruisin...

Page 25: ...e brakes When the brakes are applied the cruise con trol system will become deactivat ed Self diagnosis device The cruise control system will also be come deactivated when an irregularity with any of the vehicle systems is de tected The SET indicator light will go off and the indicator light will flash You will not be able to use the cruise control system while the engine trouble warning light is ...

Page 26: ...s the selected drive mode a function display which shows the selected function an information display which shows various information such as the odometer reading a setting mode display which al lows you to set select or reset the items shown in the information dis play a self diagnosis device TIP Be sure to turn the key to ON be fore pushing the select switch menu switch MENU RESET button and TCS...

Page 27: ... refuel as soon as possi ble When the key is turned to ON all dis play segments come on once in order to test the electrical circuit TIP This fuel meter is equipped with a self diagnosis system If a problem is de tected in the electrical circuit all display segments start flashing If this occurs have a Yamaha dealer check the elec trical circuit Eco indicator This indicator comes on when the vehi ...

Page 28: ...NU to switch the display between the wind shield adjusting function grip warmer adjusting function and information dis play selection function Adjusting the windshield position To move the windshield up push the side of the select switch To move the windshield down push the side of the select switch 1 Neutral indicator light 2 Transmission gear display GEAR N 77 A TEMP F Lo C TEMP F 0 06 TIME TRIP...

Page 29: ...lected information display can be switched by pushing the select switch The following items are shown in the in formation displays an odometer display tripmeter displays a fuel reserve tripmeter display an estimated traveling range dis play an elapsed time display an ambient temperature display a coolant temperature display an average fuel consumption dis play an instantaneous fuel consump tion di...

Page 30: ...hile the tripmeter is flashing If you do not reset the fuel reserve trip meter manually it will reset itself auto matically and the display will return to the prior mode after refueling and trav eling 5 km 3 mi Estimated traveling range display The distance that can be traveled with the remaining fuel in the fuel tank under the current riding conditions is shown Elapsed time display The time that ...

Page 31: ...t is overheating Average fuel consumption display The average fuel consumption display modes km L L 100km or MPG show the average fuel consumption since the display was last reset The km L display shows the av erage distance that can be trav eled on 1 0 L of fuel The L 100km display shows the average amount of fuel necessary to travel 100 km The MPG display shows the av erage distance that can be ...

Page 32: ...ng the transmission into gear and starting off or turning the key to OFF saves all settings made then exits the setting mode Push and hold the menu switch MENU for at least 2 seconds to enter the setting mode To exit the setting mode and return to the normal display push and hold the menu switch MENU again for at least 2 seconds 7 6 FUEL CRNT MPG 1 Setting mode display MENU Grip Warmer Maintenance...

Page 33: ...ngs use the select switch to highlight and then push the menu switch MENU to return to the setting mode menu Unit This function allows you to switch the display units be tween kilometers and miles When kilometers are selected the fuel con sumption units can be switched between L 100km and km L Display This function allows you to change the items shown in 3 information displays Brightness This func...

Page 34: ...u Checking and resetting TIME 2 and TIME 3 1 Use the select switch to highlight Time Trip 2 Push the menu switch MENU to display TIME 2 and TIME 3 To reset a time trip push the RE SET button to select the item to reset 3 While the selected item is flashing push the RESET button for at least 2 seconds Grip Warmer High 10 Middle 5 Low 1 MENU Grip Warmer Maintenance Time Trip Unit Display Brightness ...

Page 35: ...el consump tion units To set the fuel consumption units proceed as follows If mile was selected skip steps 5 and 6 5 Use the select switch to select km L or L 100km 6 Push the menu switch MENU use the select switch to select L 100km or km L and then push the menu switch MENU again 7 Use the select switch to highlight and then push the menu switch MENU to return to the setting mode menu Selecting t...

Page 36: ...ush the menu switch MENU to return to the previous display 6 Use the select switch to highlight and then push the menu switch MENU to return to the setting mode menu Adjusting the meter panel brightness 1 Use the select switch to highlight Brightness 2 Push the menu switch MENU MENU Grip Warmer Maintenance Time Trip Unit Display Brightness Clock Display Display 1 Display 2 Display 3 Display 1 1 1 ...

Page 37: ...igits start flashing 5 Use the select switch to set the minutes 6 Push the menu switch MENU to return to the setting mode menu Resetting all of the display items 1 Use the select switch to highlight All Reset 2 Push the menu switch MENU 3 Use the select switch to highlight YES and then push the menu switch MENU TIP The odometer and the clock cannot be reset Brightness MENU Grip Warmer Maintenance ...

Page 38: ...ed as soon as possible in order to avoid engine damage EAU49431 D mode drive mode D mode is an electronically controlled engine performance system with two mode selections touring mode T and sports mode S Push the drive mode switch MODE to switch between modes See page 4 22 for an explanation of the drive mode switch TIP Before using D mode make sure you understand its operation along with the ope...

Page 39: ... for the low beam To flash the high beam push the pass side PASS of the switch while the headlights are on low beam EAU12460 Turn signal switch To signal a right hand turn push this switch to To signal a left hand turn push this switch to When re leased the switch returns to the center 1 Menu switch MENU 2 Select switch 3 Cruise control switches 4 Horn switch 5 Turn signal switch 6 Dimmer Pass swi...

Page 40: ...stopped where it might be a traffic hazard NOTICE ECA10061 Do not use the hazard lights for an extended length of time with the en gine not running otherwise the bat tery may discharge EAU12780 Cruise control switches See page 4 4 for an explanation of the cruise control system EAU54230 Menu switch MENU This switch is used to perform selec tions in the function display and setting mode display of ...

Page 41: ...er pushed away from the handlebar grip Make sure that the appropriate setting on the adjusting dial is aligned with the arrow mark on the clutch lever The clutch lever is equipped with a clutch switch which is part of the igni tion circuit cut off system See page 4 42 EAU12871 Shift pedal The shift pedal is located on the left side of the motorcycle and is used in combination with the clutch lever...

Page 42: ...ltaneous ly EAU54530 ABS The Yamaha ABS Anti lock Brake System features a dual electronic con trol system which acts on the front and rear brakes independently Operate the brakes with ABS as you would conventional brakes If the ABS is activated a pulsating sensation may be felt at the brake lever or brake pedal In this situation continue to apply the brakes and let the ABS work do not pump the bra...

Page 43: ...el hubs may be damaged resulting in improper performance of the ABS and the unified brake system EAU54270 Traction control system The traction control system helps main tain traction when accelerating on slip pery surfaces such as unpaved or wet roads If sensors detect that the rear wheel is starting to slip uncontrolled spinning the traction control system assists by regulating engine power as ne...

Page 44: ...making any setting changes to the traction control system Changing settings while riding can distract the operator and increase the risk of an accident To turn off the traction control system push the TCS button on the multi function meter unit for at least 2 sec onds The TCS indicator warning light will come on To turn on the traction control system push the TCS button again The TCS indicator war...

Page 45: ...nk cap To open the fuel tank cap Open the fuel tank cap lock cover in sert the key into the lock and then turn it 1 4 turn clockwise The lock will be re leased and the fuel tank cap can be opened To close the fuel tank cap 1 Push the fuel tank cap into position with the key inserted in the lock 2 Turn the key counterclockwise to the original position remove it and then close the lock cover TIP The...

Page 46: ...fuel may deteri orate painted surfaces or plastic parts ECA10071 4 Be sure to securely close the fuel tank cap WARNING EWA15151 Gasoline is poisonous and can cause injury or death Handle gaso line with care Never siphon gaso line by mouth If you should swallow some gasoline or inhale a lot of gas oline vapor or get some gasoline in your eyes see your doctor immedi ately If gasoline spills on your ...

Page 47: ...el system or vehicle performance problems EAU48790 Fuel tank breather overflow hose TIP For California See page 7 13 for breather hose information Before operating the motorcycle Check the fuel tank breather over flow hose connection Check the fuel tank breather over flow hose for cracks or damage and replace it if damaged Make sure that the end of the fuel tank breather overflow hose is not block...

Page 48: ...re do ing any maintenance work Do not allow the engine to idle more than a few minutes Long idling can cause a build up of heat NOTICE ECA10701 Use only unleaded gasoline The use of leaded gasoline will cause unre pairable damage to the catalytic converter EAU39495 Seats Passenger seat To remove the passenger seat 1 Insert the key into the seat lock and then turn it counterclockwise 2 Lift the fro...

Page 49: ...Insert the projection on the front of the rider seat into the seat holder as shown and then push the rear of the seat down to lock it in place 2 Install the passenger seat TIP Make sure that the seats are prop erly secured before riding The rider seat height can be ad justed to change the riding posi tion See the following section 1 Projection 2 Seat holder 1 Rider seat lock lever 2 Rider seat 1 P...

Page 50: ...osi tion adjuster by pulling it upward 3 Move the rider seat holder cover to the lower position as shown 4 Install the rider seat height position adjuster so that the H mark is aligned with the match mark 5 Insert the projection on the front of the rider seat into seat holder B as shown 1 Low position 2 High position 1 Rider seat height position adjuster 1 Rider seat holder cover 1 1 Rider seat he...

Page 51: ...tall the rider seat height position adjuster so that the L mark is aligned with the match mark 5 Insert the projection on the front of the rider seat into seat holder A as shown 6 Align the projection on the bottom of the rider seat with the L posi tion slot and then push the rear of the seat down to lock it in place as shown 7 Install the passenger seat TIP Make sure that the seats are properly s...

Page 52: ...storage compart ment be sure to wrap them in a plastic bag so that they will not get wet When washing the vehicle be careful not to let any water enter a storage compart ment WARNING EWA14420 Do not exceed the load limit of 1 kg 2 lb for storage compart ment A Do not exceed the load limit of 3 kg 7 lb for storage compart ment B Do not exceed the maximum load of FJR13AD 215 kg 474 lb FJR13ADC 214 k...

Page 53: ...e load limit of 0 3 kg 0 66 lb for the accessory box Do not exceed the maximum load of FJR13AD 215 kg 474 lb FJR13ADC 214 kg 472 lb for the vehicle EAU39611 Adjusting the headlight beams The headlight beam adjusting knobs are used to raise or lower the height of the headlight beams It may be neces sary to adjust the headlight beams to increase visibility and help prevent blinding oncoming drivers ...

Page 54: ...n for added ventilation to suit the riding conditions To open a cowling vent 1 Remove the quick fastener 2 Slide the cowling vent panel for ward to unhook its projections from the lower slots and then pull the panel off 3 Insert the projections into the up per slots and then slide the panel backward 1 Handlebar 1 1 1 Closed position 2 Open position 1 2 1 Cowling vent panel 2 Lower slot 3 Quick fas...

Page 55: ...hat the cowling vent panels are properly installed before riding EAU39671 Rear view mirrors The rear view mirrors of this vehicle can be folded forward or backward for park ing in narrow spaces Fold the mirrors back to their original position before riding WARNING EWA14371 Be sure to fold the rear view mirrors back to their original position before riding 1 Cowling vent panel 2 Upper slot 3 Quick ...

Page 56: ...ension turn the adjusting bolt on each fork leg in direction b The spring preload setting is deter mined by measuring distance A shown in the illustration The shorter distance A is the higher the spring preload the longer distance A is the lower the spring preload Rebound damping force The rebound damping force is adjusted on the right front fork leg only To increase the rebound damping force and ...

Page 57: ...rences in production the actual number of clicks always represents the entire adjusting range To obtain a precise adjustment it would be advisable to check the num ber of clicks of each damping force ad justing mechanism and to modify the specifications as necessary Rebound damping setting Minimum soft 16 click s in direction b Standard 12 click s in direction b Maximum hard 1 click s in direction...

Page 58: ...reby harden the rebound damp ing turn the adjusting knob in direction a To decrease the rebound damping force and thereby soften the rebound damping turn the adjusting knob in di rection b TIP To obtain a precise adjustment it is ad visable to check the actual total number of clicks or turns of the damping force adjusting mechanism This adjustment range may not exactly match the spec ifications li...

Page 59: ...d is located on the left side of the frame Raise the sidestand or lower it with your foot while holding the vehicle upright TIP The built in sidestand switch is part of the ignition circuit cut off system which cuts the ignition in certain situations See the following section for an expla nation of the ignition circuit cut off sys tem WARNING EWA10241 The vehicle must not be ridden with the sidest...

Page 60: ... mission is in gear and the side stand is up but the clutch lever is not pulled It prevents starting when the trans mission is in gear and the clutch le ver is pulled but the sidestand is still down It cuts the running engine when the transmission is in gear and the sidestand is moved down Periodically check the operation of the ignition circuit cut off system according to the following procedure ...

Page 61: ...the clutch lever pulled 12 Push the side of the start engine stop switch Does the engine start The system is OK The motorcycle can be ridden YES NO YES NO YES NO The neutral switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer The clutch switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer The s...

Page 62: ...charge This vehicle is equipped with an auxilia ry DC jack in the accessory box A 12 V accessory connected to the auxiliary jack can be used when the key is in the ON position and should only be used when the engine is running To use the auxiliary DC jack 1 Open the accessory box lid See page 4 35 2 Turn the key to OFF 3 Remove the auxiliary DC jack cap 4 Turn the accessory off 5 Insert the access...

Page 63: ...AGE Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage Check fuel tank breather overflow hose for obstructions cracks or damage and check hose connection 4 28 4 29 Engine oil Check oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 7 13 Final gear oil Check vehicle for oil leakage 7 16 Coolant Check coolant level in...

Page 64: ... free play If necessary have Yamaha dealer adjust throttle grip free play and lubricate cable and grip housing 7 20 7 28 Control cables Make sure that operation is smooth Lubricate if necessary 7 27 Wheels and tires Check for damage Check tire condition and tread depth Check air pressure Correct if necessary 7 21 7 23 Brake and shift pedals Make sure that operation is smooth Lubricate pedal pivoti...

Page 65: ...signals and switches Check operation Correct if necessary Sidestand switch Check operation of ignition circuit cut off system If system is not working correctly have Yamaha dealer check vehicle 4 41 ITEM CHECKS PAGE U1MC10E0 book Page 3 Monday July 30 2012 4 56 PM ...

Page 66: ... left idling for 20 minutes In this case the multi function meter unit indi cates error code 70 but this is not a malfunction Push the start switch to clear the error code and to restart the engine EAU54750 Starting the engine In order for the ignition circuit cut off system to enable starting one of the following conditions must be met The transmission is in the neutral position The transmission ...

Page 67: ...shing the side of the start engine stop switch If the engine fails to start release the start engine stop switch wait a few seconds and then try again Each starting attempt should be as short as possible to preserve the battery Do not crank the engine more than 10 seconds on any one attempt NOTICE ECA11042 For maximum engine life never ac celerate hard when the engine is cold EAU16671 Shifting Shi...

Page 68: ...gear Make sure not to shift the transmission into the neutral posi tion 6 Open the throttle part way and gradually release the clutch lever 7 Follow the same procedure when shifting to the next higher gear TIP When shifting gears in normal operat ing conditions use the recommended shift points EAU16700 To decelerate 1 Apply both the front and the rear brakes to slow the motorcycle 2 Shift the tran...

Page 69: ...r oil must be changed and the oil filter cartridge or element re placed ECA10332 1000 1600 km 600 1000 mi Avoid prolonged operation above 5400 r min 1600 km 1000 mi and beyond The vehicle can now be operated nor mally NOTICE ECA10310 Keep the engine speed out of the tachometer red zone If any engine trouble should oc cur during the engine break in period immediately have a Yamaha dealer check the ...

Page 70: ...en performing maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while ser vicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death See page 2 3 for more in formation about carbon monox ide WARNING EWA15460 Brake discs calipers...

Page 71: ... the owner s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs How ever additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly TIP If you do not have the tools or experi ence required for a particular job have a Yamaha dealer perform it for you 1 Owner s tool kit U1MC10E0 book Page 2 Monday July 30 20...

Page 72: ...i 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months 1 Fuel line Check fuel hoses for cracks or damage Replace if necessary 2 Spark plugs Check condition Adjust gap and clean Replace every 8000 mi 13000 km or 12 months Replace Replace 3 Valve clearance Check and adjust valve clearance when engine is cold Every 26600 mi 42000 km 4 Cran...

Page 73: ...ction sys tem Check the air cut off valve reed valve and hose for damage Replace any damaged parts No ITEM ROUTINE INITIAL ODOMETER READINGS 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months U1MC10E0 book Page 4 Monday July 30 2012 4 56 PM ...

Page 74: ...eck operation and fluid leak age Correct if necessary 3 Front brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 4 Rear brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 5 Brake hoses Check for cracks or damage Check for correct routing and clamping Replace Every 4 years 6 Brake fluid Replace Every 2 years 7 Wheels Check ru...

Page 75: ...rs Correct if necessary 13 Brake lever pivot shaft Apply silicone grease lightly 14 Brake pedal pivot shaft Apply lithium soap based grease lightly 15 Clutch lever pivot shaft Apply silicone grease lightly 16 Shift pedal pivot shaft Apply lithium soap based grease lightly 17 Centerstand and sidestand pivots Check operation Apply lithium soap based grease lightly No ITEM ROUTINE INITIAL ODOMETER RE...

Page 76: ...il filter car tridge Replace 24 Cooling system Check hoses for cracks or dam age Replace if necessary Change coolant 25 Final gear oil Check oil level and for leakage Change at initial 600 mi 1000 km or 1 month and thereafter every 16000 mi 25000 km or 24 months Change Change 26 Front and rear brake switches Check operation No ITEM ROUTINE INITIAL ODOMETER READINGS 600 mi 1000 km or 1 month 4000 m...

Page 77: ...rs caliper cylinders and clutch release cylinder every two years Replace the brake and clutch hoses every four years or if cracked or damaged 27 Control cables Apply Yamaha chain and cable lube or engine oil thoroughly 28 Throttle grip Check operation Check throttle grip free play and adjust if necessary Lubricate cable and grip housing 29 Lights signals and switches Check operation Adjust headlig...

Page 78: ...ed in this chapter Refer to this section each time a panel needs to be removed and installed EAU54130 Panel A To remove the panel 1 Remove each headlight beam ad justing knob by removing the screw 2 Remove the bolts and the quick fasteners 1 Panel A 1 1 Panel B 1 Panel C 1 1 1 Screw 2 Headlight beam adjusting knob 1 2 U1MC10E0 book Page 9 Monday July 30 2012 4 56 PM ...

Page 79: ...he front cowling in its origi nal position and then install the bolts and quick fasteners 3 Install each headlight beam adjust ing knob by installing the screw 4 Adjust the headlight beam if nec essary See page 4 35 Panels B and C To remove a panel 1 Remove the seats See page 4 30 2 Remove the bolts and the quick fastener screws 1 Front cowling 2 Bolt 3 Quick fastener 2 2 1 3 1 Screw 2 Panel A 3 B...

Page 80: ... to release it in the rear as shown To install a panel 1 Place the panel in the original posi tion and then install the bolts and the quick fastener screws 2 Install the seats 1 Panel B 2 Quick fastener screw 3 Bolt 1 Panel C 2 Quick fastener screw 3 Bolt 1 2 2 3 3 2 3 1 2 2 2 3 3 1 Panel B 1 1 Panel B 1 U1MC10E0 book Page 11 Monday July 30 2012 4 56 PM ...

Page 81: ...excessive carbon or other deposits it should be replaced Before installing a spark plug the spark plug gap should be measured with a wire thickness gauge and if necessary adjusted to specification Clean the surface of the spark plug gasket and its mating surface and then wipe off any grime from the spark plug threads TIP If a torque wrench is not available when installing a spark plug a good estim...

Page 82: ...and A slight tilt to the side can result in a false reading 2 Start the engine warm it up for several minutes and then turn it off 3 Wait a few minutes until the oil set tles and then check the oil level through the check window located at the bottom left side of the crank case TIP The engine oil should be between the minimum and maximum level marks 4 If the engine oil is below the mini mum level ...

Page 83: ... filter wrench TIP An oil filter wrench is available at a Yamaha dealer 6 Apply a thin coat of clean engine oil to the O ring of the new oil filter cartridge TIP Make sure that the O ring is properly seated 7 Install the new oil filter cartridge and then tighten it to the specified torque with a torque wrench 1 Engine oil drain bolt 2 Gasket 1 2 1 Oil filter wrench 2 Oil filter cartridge 1 2 1 O r...

Page 84: ...case 10 Start the engine and then let it idle for several minutes while checking it for oil leakage If oil is leaking im mediately turn the engine off and check for the cause TIP After the engine is started the engine oil level warning light should go off if the oil level is sufficient NOTICE ECA10401 If the oil level warning light flickers or remains on even if the oil level is correct immediatel...

Page 85: ...he final gear case TIP The oil level should be at the brim of the filler hole 3 If the oil is below the brim of the fill er hole add sufficient oil of the rec ommended type to raise it to the correct level 4 Check the gasket for damage and replace it if necessary 5 Install the final gear oil filler bolt and its gasket and then tighten the bolt to the specified torque To change the final gear oil 1...

Page 86: ...with engine temperature Make sure that the vehicle is posi tioned straight up when checking the coolant level A slight tilt to the side can result in a false reading 2 Remove the left cowling vent pan el See page 4 36 3 Check the coolant level in the cool ant reservoir TIP The coolant should be between the minimum and maximum level marks 4 If the coolant is at or below the minimum level mark remov...

Page 87: ...AU33031 Changing the coolant The coolant must be changed at the in tervals specified in the periodic mainte nance and lubrication chart Have a Yamaha dealer change the coolant WARNING Never attempt to remove the radiator cap when the engine is hot EWA10381 EAU20473 Cleaning the air filter element The air filter element should be cleaned or replaced at the intervals specified in the periodic mainte...

Page 88: ...ted in the air filter case The engine should never be op erated without the air filter ele ment installed otherwise the piston s and or cylinder s may become excessively worn ECA10481 7 Install the air filter case cover by in stalling the screws NOTICE Make sure that the fuel tank breather overflow hose is not pinched ECA15411 8 Install the intake air shroud by in stalling the screw and the quick ...

Page 89: ...throttle grip Periodi cally check the throttle grip free play and if necessary have a Yamaha deal er adjust it EAU21401 Valve clearance The valve clearance changes with use resulting in improper air fuel mixture and or engine noise To prevent this from occurring the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart Engi...

Page 90: ...total weight of rider passenger car go and accessories approved for this model WARNING EWA10511 Never overload your vehicle Opera tion of an overloaded vehicle could cause an accident Tire inspection Always check the tires before operating the motorcycle If a tire tread shows crosswise lines minimum tread depth if the tire has a nail or glass fragments in it or if the sidewall is cracked con tact ...

Page 91: ...sion ally Cracking of the tread and sidewall rubber sometimes accompanied by carcass deformation is an evidence of ageing Old and aged tires shall be checked by tire specialists to ascertain their suitability for further use WARNING EWA10481 The front and rear tires should be of the same make and de sign otherwise the handling characteristics of the motorcy cle may be different which could lead to...

Page 92: ...tions EAU21962 Cast wheels To maximize the performance durabil ity and safe operation of your vehicle note the following points regarding the specified wheels The wheel rims should be checked for cracks bends warpage or oth er damage before each ride If any damage is found have a Yamaha dealer replace the wheel Do not attempt even the smallest repair to the wheel A deformed or cracked wheel must b...

Page 93: ...r in the hydraulic system have a Yamaha dealer bleed the system be fore operating the motorcycle EAU37913 Checking the brake lever free play There should be no free play at the brake lever end If there is free play have a Yamaha dealer inspect the brake system WARNING EWA14211 A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system If there is air in th...

Page 94: ...brake pads The front brake calipers are equipped with two sets of brake pads Each front brake pad is provided with a wear indicator groove which allows you to check the brake pad wear with out having to disassemble the brake To check a brake pad for wear check its wear indicator groove If a brake pad has worn to the point that the wear indi cator groove has almost disappeared have a Yamaha dealer ...

Page 95: ...cient brake or clutch fluid may allow air to enter the brake or clutch system reducing braking or clutch performance Clean the filler caps before re moving Use only DOT 4 brake fluid from a sealed container Use only the specified brake flu id otherwise the rubber seals may deteriorate causing leak age Refill with the same type of brake fluid Adding a brake fluid other than DOT 4 may result in a ha...

Page 96: ... riding EAU22752 Changing the brake and clutch fluids Have a Yamaha dealer change the brake and clutch fluids at the intervals specified in the periodic maintenance and lubrication chart or in the TIP after the periodic maintenance and lubrica tion chart In addition have the oil seals of the brake and clutch master cylin ders and calipers as well as the brake and clutch hoses replaced at the inter...

Page 97: ...nstalled Even though the cover is installed correctly it does not completely protect the cable from water entry Therefore use care not to pour water directly onto the cover or cable when washing the vehicle If the cable or cover becomes dirty wipe clean with a moist cloth EAU44273 Checking and lubricating the brake and shift pedals The operation of the brake and shift pedals should be checked befo...

Page 98: ... sidestand The operation of the centerstand and sidestand should be checked before each ride and the pivots and metal to metal contact surfaces should be lubri cated if necessary WARNING EWA10741 If the centerstand or sidestand does not move up and down smoothly have a Yamaha dealer check or re pair it Otherwise the centerstand or sidestand could contact the ground and distract the operator result...

Page 99: ...ic maintenance and lubrication chart EAUM1652 Lubricating the swingarm piv ots The swingarm pivots must be lubricat ed by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart Recommended lubricant Lithium soap based grease Recommended lubricant Lithium soap based grease Recommended lubricant Lithium soap based grease U1MC10E0 book Page 30 Monday July 30 2012...

Page 100: ...s several times to check if the front fork compresses and rebounds smoothly NOTICE ECA10590 If any damage is found or the front fork does not operate smoothly have a Yamaha dealer check or re pair it EAU45511 Checking the steering Worn or loose steering bearings may cause danger Therefore the operation of the steering must be checked as fol lows at the intervals specified in the pe riodic maintena...

Page 101: ... sul furic acid which causes severe burns Avoid any contact with skin eyes or clothing and al ways shield your eyes when working near batteries In case of contact administer the fol lowing FIRST AID EXTERNAL Flush with plenty of water INTERNAL Drink large quan tities of water or milk and im mediately call a physician EYES Flush with water for 15 minutes and seek prompt medical attention Batteries ...

Page 102: ...itive lead ECA16302 2 If the battery will be stored for more than two months check it at least once a month and fully charge it if necessary 3 Fully charge the battery before in stallation NOTICE When install ing the battery be sure the key is turned to OFF then con nect the positive lead before connecting the negative lead ECA16840 4 After installation make sure that the battery leads are properl...

Page 103: ...eadlight fuse 7 Spare fuse 8 Hazard fuse 9 Signaling system fuse 10 Auxiliary DC jack fuse 11 ABS control unit fuse 12 Ignition fuse 13 Right radiator fan fuse 14 Left radiator fan fuse 15 Windshield motor fuse 14 7 9 10 11 12 13 7 15 8 1 7 2 3 4 5 6 7 Specified fuses Main fuse 1 50 0 A Main fuse 2 30 0 A Headlight fuse 25 0 A Brake light fuse 1 0 A Signaling system fuse 10 0 A Ignition fuse 20 0 ...

Page 104: ...ight bulb If a headlight does not come on have a Yamaha dealer check its electrical cir cuit or replace the bulb NOTICE ECA16580 Do not affix any type of tinted film or stickers to the headlight lens EAU54770 Frontturnsignal position light This model is equipped with LED type front turn signal position lights If a front turn signal position light does not come on have a Yamaha dealer check it U1MC...

Page 105: ... and turning it counter clockwise 4 Insert a new bulb into the socket push it in and then turn it clock wise until it stops 5 Install the socket together with the bulb by turning it clockwise 6 Install the passenger seat EAU24313 Replacing the license plate light bulb 1 Remove the license plate light unit by removing the screws 2 Remove the license plate light bulb socket together with the bulb by...

Page 106: ... can cause poor starting and loss of power The following troubleshooting charts represent quick and easy procedures for checking these vital systems your self However should your motorcycle require any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation p...

Page 107: ...ERIODIC MAINTENANCE AND ADJUSTMENT 7 38 7 heaters or furnaces Gasoline or gasoline vapors can ignite or ex plode causing severe injury or property damage U1MC10E0 book Page 38 Monday July 30 2012 4 56 PM ...

Page 108: ... Have a Yamaha dealer check the vehicle Operate the electric starter 4 Compression There is compression There is no compression The engine does not start Have a Yamaha dealer check the vehicle Have a Yamaha dealer check the vehicle The engine does not start Check the compression Operate the electric starter 2 Battery The engine turns over quickly The engine turns over slowly The engine does not st...

Page 109: ...pped press down on the cap while turning it counterclockwise and then remove the cap TIP If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommended coolant as soon as possible Wait until the engine has cooled Check the coolant level in the reservoir and radiator The coolant level is OK The coolant level is low Check the cooling system for l...

Page 110: ...r the muffler outlets with plas tic bags after the engine has cooled down 2 Make sure that all caps and covers as well as all electrical couplers and connectors including the spark plug caps are tightly in stalled 3 Remove extremely stubborn dirt like oil burnt onto the crankcase with a degreasing agent and a brush but never apply such prod ucts onto seals gaskets and wheel axles Always rinse the ...

Page 111: ...sponge and then rinse thoroughly with clean water Use a toothbrush or bottlebrush for hard to reach areas Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning After riding in the rain near the sea or on salt sprayed roads Since sea salt or salt sprayed on roads during winter are extremely corrosive in combination with water c...

Page 112: ...g or covering it WARNING EWA11131 Contaminants on the brakes or tires can cause loss of control Make sure that there is no oil or wax on the brakes or tires If necessary clean the brake discs and brake linings with a regular brake disc cleaner or ac etone and wash the tires with warm water and a mild deter gent Before riding at higher speeds test the motorcycle s braking performance and cor nering...

Page 113: ... spark plugs and then place the spark plugs on the cylinder head so that the electrodes are grounded This will limit spark ing during the next step d Turn the engine over several times with the starter This will coat the cylinder walls with oil WARNING To prevent dam age or injury from sparking make sure to ground the spark plug electrodes while turning the engine over EWA10951 e Remove the spark ...

Page 114: ...MOTORCYCLE CARE AND STORAGE 8 5 8 TIP Make any necessary repairs before storing the motorcycle U1MC10E0 book Page 5 Monday July 30 2012 4 56 PM ...

Page 115: ...t 3 80 L 4 02 US qt 3 34 Imp qt With oil filter cartridge replacement 4 00 L 4 23 US qt 3 52 Imp qt Final gear oil Type Yamaha genuine shaft drive gear oil SAE 80 API GL 5 Quantity 0 20 L 0 21 US qt 0 18 Imp qt Cooling system Coolant reservoir capacity up to the maximum level mark 0 25 L 0 26 US qt 0 22 Imp qt Radiator capacity including all routes 2 60 L 2 75 US qt 2 29 Imp qt Air filter Air filt...

Page 116: ...0 198 lb Front 250 kPa 2 50 kgf cm 36 psi Rear 290 kPa 2 90 kgf cm 42 psi Loading condition FJR13AD 90 215 kg 198 474 lb FJR13ADC 90 214 kg 198 472 lb Front 250 kPa 2 50 kgf cm 36 psi Rear 290 kPa 2 90 kgf cm 42 psi High speed riding Front 250 kPa 2 50 kgf cm 36 psi Rear 290 kPa 2 90 kgf cm 42 psi Front wheel Wheel type Cast wheel Rim size 17M C x MT3 50 Rear wheel Wheel type Cast wheel Rim size 1...

Page 117: ...icator light LED Oil level warning light LED Turn signal indicator light LED Engine trouble warning light LED ABS warning light LED Cruise control SET indicator light LED Cruise control ON indicator light LED Traction control system indicator warning light LED Fuses Main fuse 1 50 0 A Main fuse 2 30 0 A Headlight fuse 25 0 A Brake light fuse 1 0 A Signaling system fuse 10 0 A Ignition fuse 20 0 A ...

Page 118: ...entification number The key identification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key EAU26400 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided TIP The vehicle identification number is used to identify your motorcycle and ...

Page 119: ...hen ordering spare parts from a Yamaha dealer EAU48270 Vehicle Emission Control Informa tion label The Vehicle Emission Control Informa tion label is affixed at the location in the illustration This label shows specifica tions related to exhaust emissions as required by federal law state law and Environment Canada 1 Model label 1 Vehicle Emission Control Information label 1 U1MC10E0 book Page 2 Mo...

Page 120: ...n and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Yamaha Motor Corporation U S A To contact NHTSA you may call the Vehicle Safety Hotline toll free at 1 888 327 4236 TTY 1 800 424 9153 go to http www safercar gov or write to Administrator NHTSA 400 Sev...

Page 121: ...hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with the following systems i e modification removal etc ...

Page 122: ...minder that maintenance work is required It is not acceptable proof of maintenance work Maintenance interval Date of service Mileage Servicing dealer name and address Remarks 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months 24000 mi 37000 km or 36 months 28000 mi 43000 km...

Page 123: ...ORMATION 10 6 10 36000 mi 55000 km or 54 months 40000 mi 61000 km or 60 months Maintenance interval Date of service Mileage Servicing dealer name and address Remarks U1MC10E0 book Page 6 Monday July 30 2012 4 56 PM ...

Page 124: ...or warranty by an authorized Yamaha motorcycle dealer In order for this warranty to remain in effect this inspection and registration must take place within ten 10 days after transfer An inspection and registration fee will be charged for this service EMISSION CONTROL SYSTEM WARRANTY Yamaha Motor Corporation U S A also warrants to the ultimate purchaser and each subsequent purchaser of each Yamaha...

Page 125: ...ny later date Each Yamaha motorcycle dealer is held responsible for his setup service and warranty repair work Is the warranty transferable to second owners Yes The remainder of the existing warranty can be transferred upon request The unit has to be inspected and re registered by an authorized Yamaha motorcycle dealer for the policy to remain effective CUSTOMER SERVICE If your machine requires wa...

Page 126: ...red repairs There s no deductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is included at no extra cost TRIP gives you up to 250 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service replacement vehicle rental emergency towin...

Page 127: ...cked protection even after your Yamaha Limited Warranty expires A special note If visiting your dealer isn t convenient contact Yamaha with your Primary ID number your frame number We ll be happy to help you get the Y E S coverage you need Yamaha Service Marketing P O Box 6555 Cypress CA 90630 1 866 YES EXTD 1 866 937 3983 U1MC10E0 book Page 10 Monday July 30 2012 4 56 PM ...

Page 128: ...hecking 7 31 Front turn signal position light 7 35 Fuel 4 28 Fuel tank breather overflow hose 4 29 Fuel tank cap 4 27 Fuses replacing 7 33 H Handlebar position adjusting 4 36 Handlebar switches 4 21 Hazard switch 4 22 Headlight beams adjusting 4 35 Headlight bulb 7 35 High beam indicator light 4 3 Horn switch 4 22 I Identification numbers 10 1 Ignition circuit cut off system 4 42 Indicator lights ...

Page 129: ...n control system 4 25 Traction control system indicator warning light 4 4 Troubleshooting 7 37 Troubleshooting charts 7 39 Turn signal indicator lights 4 2 Turn signal light or tail brake light bulb replacing 7 36 Turn signal switch 4 21 V Valve clearance 7 20 Vehicle Emission Control Information label 10 2 Vehicle identification number 10 1 W Warranty extended 10 9 Warranty limited 10 7 Wheel bea...

Page 130: ...U1MC10E0 book Page 3 Monday July 30 2012 4 56 PM ...

Page 131: ... Genuine Yamaha Accessories will fit right and perform right right out of the box Yamalube Take care of your Yamaha with legendary Yamalube oils lubricants and care products They re formulated and approved by the toughest judges we know the Yamaha engineering teams that know your Yamaha from the inside out Genuine Yamaha Service Manuals Get the same factory manual for your vehicle that the technic...

Page 132: ...PRINTED IN JAPAN 2012 08 0 4 1 CR E DIC183 PRINTED ON RECYCLED PAPER ...

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