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ANODE AND EXHAUST COVER ..................................................................5-29
REMOVING/INSTALLING THE ANODE AND EXHAUST COVER .........5-29
CHECKING THE ANODE .........................................................................5-30
INSTALLING THE EXHAUST COVER ....................................................5-30
CYLINDER HEAD AND OIL PUMP ................................................................5-31
REMOVING/INSTALLING THE CYLINDER HEAD AND OIL PUMP ......5-31
CHECKING THE SPARK PLUG ...............................................................5-33
INSTALLING THE OIL PUMP ..................................................................5-33
INSTALLING THE CYLINDER HEAD ......................................................5-33
INSTALLING THE CYLINDER HEAD COVER .........................................5-34
OIL PUMP .......................................................................................................5-35
DISASSEMBLING/ASSEMBLING THE OIL PUMP ................................5-35
CHECKING THE OIL PUMP .....................................................................5-36
ASSEMBLING THE OIL PUMP ...............................................................5-36
CAMSHAFT AND VALVES ............................................................................5-37
REMOVING/INSTALLING THE CAMSHAFT AND VALVES ..................5-37
REMOVING THE VALVE .........................................................................5-39
CHECKING THE VALVE AND VALVE GUIDE ........................................5-39
CHECKING THE VALVE SPRING ............................................................5-40
CHECKING THE ROCKER ARM ROCKER ARM SHAFT .......................5-41
CHECKING THE CAMSHAFT ..................................................................5-41
CHECKING THE CYLINDER HEAD .........................................................5-42
REPLACING THE VALVE GUIDE ............................................................5-42
REFACING THE VALVE SEAT ................................................................5-43
INSTALLING THE VALVE .......................................................................5-45
INSTALLING THE CAMSHAFT OIL SEAL ..............................................5-45
CRANKSHAFT, PISTON AND CYLINDER BODY .........................................5-46
REMOVING/INSTALLING THE CRANKSHAFT, PISTON AND
CYLINDER BODY .....................................................................................5-46
DISASSEMBLING/ASSEMBLING THE PISTON AND CONNECTING
ROD ..........................................................................................................5-47
CHECKING THE CYLINDER BODY .........................................................5-48
CHECKING THE PISTON .........................................................................5-48
CALCULATING THE PISTON-TO-CYLINDER CLEARANCE ..................5-49
CHECKING THE PISTON PIN ..................................................................5-49
CHECKING THE PISTON RING ...............................................................5-50
CHECKING THE CRANKSHAFT ..............................................................5-50
CHECKING THE CRANKSHAFT-PLAIN BEARING OIL CLEARANCE ...5-51
CHECKING THE CRANKSHAFT-CONNECTING ROD OIL
CLEARANCE .............................................................................................5-53
INSTALLING THE PISTON RING ............................................................5-55
INSTALLING THE CONNECTING ROD ..................................................5-55
INSTALLING THE PISTON AND CONNECTING ROD ...........................5-56
INSTALLING THE OIL SEAL ...................................................................5-56
INSTALLING THE CRANKCASE .............................................................5-56
5
Summary of Contents for F6Z
Page 1: ...SERVICEMANUAL LIT 18616 02 19 68T 28197 ZA 11 F6Z F8Z ...
Page 28: ...2 11 MAINTENANCE SPECIFICATIONS OUTBOARD DIMENSIONS ...
Page 54: ...3 20 GENERAL LUBRICATION POINTS Apply Water resistant grease NOTE Use a grease gun ...
Page 55: ...3 21 GENERAL ...
Page 199: ...Printed on recycled paper Printed in USA Apr 2000 x 1 F6AMH F8CMH YAMAHA MOTOR CO LTD ...
Page 202: ...SUPPLEMENTARY SERVICEMANUAL 69G 28197 1A 1X T8PH T8PR LIT 18616 02 31 ...
Page 223: ...MAINTENANCE SPECIFICATIONS 13 OUTBOARD DIMENSIONS T8PH T8MH FT8DMH ...
Page 225: ...MAINTENANCE SPECIFICATIONS 15 OUTBOARD DIMENSIONS FT8DEP T8PR FT8DE T8ER ...