Yamaha F200D Owner'S Manual Download Page 52

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Maintenance

EMU30560

Maintenance chart

NOTE:

●

Refer to the sections in this chapter for explanations of each owner-specific action.

●

The maintenance cycle on these charts assume usage of 200 hours per year. Maintenance
frequency should be adjusted according to usage conditions.

●

Disassembly or repairs may be necessary depending on the outcome of maintenance
checks.

●

Expendable or consumable parts and lubricants will lose their effectiveness over time and
through normal usage regardless of the warranty period.

The “

” symbol indicates the check-ups which you may carry out yourself.

The “

” symbol indicates work to be carried out by your Yamaha dealer.

Item

Actions

Initial

Every

10 hours

(1 month)

50 hours

(3 months)

100 hours

(6 months)

200 hours

(1 year)

Anode(s) (external)

Inspection /
replacement

Anode(s) (internal)

Inspection /
replacement

Battery

Inspection / charging

Cooling water
passages

Cleaning

Cowling clamp

Inspection

Fuel filter (can be
disassembled)

Inspection /
replacement

Fuel system

Inspection

Fuel tank (Yamaha
portable tank)

Inspection / cleaning

Gear oil

Change

Greasing points

Greasing

Idling speed (EFI
models)

Inspection / adjustment

PCV (Pressure Control
Valve)

Inspection

Power trim and tilt unit

Inspection

Propeller and cotter pin

Inspection /
replacement

Shift link / shift cable

Inspection / adjustment

Thermostat

Inspection

Throttle link / throttle
cable / throttle pick-up
timing

Inspection / adjustment

U69J14E0.book Page 46 Friday, March 12, 2004 10:20 AM

Summary of Contents for F200D

Page 1: ...F200D LF200D F225D LF225D April 2004 2 3 1 CR Printed in Japan Printed on recycled paper OWNER S MANUAL LIT 18626 06 07 69J 28199 14 YAMAHA MOTOR CORPORATION USA U S A Edition ...

Page 2: ...ZMU01690 Read this owner s manual carefully before operating your outboard motor ...

Page 3: ...es special precautions that must be taken to avoid damage to the outboard motor NOTE A NOTE provides key information to make procedures easier or clearer Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most current product information available at the time of printing there may be minor discrepancies between your machine and this manual ...

Page 4: ... switch on bottom engine cowling 15 Power trim and tilt switches twin binnacle type 16 Trim tab with anode 16 Tilt support lever for power trim and tilt or hydro tilt model 17 Top cowling lock lever pull up type 17 Flushing device 17 Digital tachometer 18 Low oil pressure warning indicator 18 Overheat warning indicator digital type 18 Speedometer digital type 19 Trim meter digital type 19 Hour met...

Page 5: ...ace of motor 45 Periodic maintenance 45 Replacement parts 45 Maintenance chart 46 Maintenance chart additional 47 Greasing 48 Cleaning and adjusting spark plug 49 Checking fuel system 49 Inspecting fuel filter 50 Cleaning fuel filter 50 Inspecting idling speed 51 Changing engine oil 52 Checking wiring and connectors 54 Exhaust leakage 54 Water leakage 54 Engine oil leakage 54 Checking power trim a...

Page 6: ...YAMAHA MOTOR CORPORATION U S A FOUR STROKE OUTBOARD MOTOR THREE YEAR LIMITED WARRANTY 70 IMPORTANT WARRANTY INFORMATION IF YOU USE YOUR YAMAHA OUTSIDE U S A OR CANADA 72 U69J14E0 book Page 3 Friday March 12 2004 10 20 AM ...

Page 7: ... equipped with the mo tor the key identification number is stamped on your key as shown in the illustration Record this number in the space provided for reference in case you need a new key EMU25220 Emission control information EMU25230 North American models This engine conforms to U S Environmental Protection Agency EPA regulations for ma rine SI engines See the label affixed to your engine for d...

Page 8: ... haust emission standards Engines meeting these standards have 75 lower emissions than conventional carbureted two stroke en gines These engines are equivalent to the U S EPA s 2006 standards for marine en gines EMU25290 Two Stars Very Low Emission The two star label identifies engines that meet the Air Resources Board s 2004 exhaust emission standards Engines meeting these standards have 20 lower...

Page 9: ...ting fatalities involve intoxication Have an approved personal flotation device PFD on board for every occupant It is a good idea to wear a PFD whenever boat ing At a minimum children and non swim mers should always wear PFDs and everyone should wear PFDs when there are potentially hazardous boating condi tions Gasoline is highly flammable and its va pors are flammable and explosive Handle and sto...

Page 10: ...ating Public and Consumer Af fairs U S Coast Guard Headquarters Washington D C 20593 0001 Boating Safety Hotline 1 800 368 5647 National Marine Manufacturers Associa tion NMMA 401 N Michigan Ave Chicago Il 60611 Marine Retailers Association of America 155 N Michigan Ave Chicago Il 60601 EMU25380 Important labels EMU25395 Warning labels EMU25401 Label WARNING EWM01260 Be sure shift control is in ne...

Page 11: ...tive and timely action to stay out of the way of the Stand On vessel Normally you should not cross in front of the vessel with the right of way You should slow down or change directions briefly and pass behind the other vessel You should al ways move in such a way that the operator of the other vessel can see what you are doing The general prudential rule This rule is called Rule 2 in the Internat...

Page 12: ...ou are the Give Way vessel This means that the other vessel is expected to maintain its course and speed You must stay out of its way until you are clear of it Likewise if another vessel is passing you you should maintain your speed and direction so that the other vessel can steer itself around you EMU25530 Other special situations There are three other rules you should be aware of when driving yo...

Page 13: ...ngement of shapes colors num bers and lights to show which side of the buoy a boater should pass on when navigating in a particular direction The markings on these buoys are oriented from the perspective of be ing entered from seaward the boater is going towards the port This means that red buoys are passed on the starboard right side when proceeding from open water into port and black buoys are t...

Page 14: ...ORS ARE HIGH LY FLAMMABLE AND EXPLOSIVE Do not smoke when refueling and keep away from sparks flames or other sources of ignition Stop engine before refueling Refuel in a well ventilated area Refuel portable fuel tanks off the boat ZMU01708 U69J14E0 book Page 8 Friday March 12 2004 10 20 AM ...

Page 15: ...el Gasohol There are two types of gasohol gasohol con taining ethanol and that containing methanol Gasohol containing ethanol can be used if ethanol content does not exceed 10 and the fuel meets minimum octane ratings Yamaha does not recommended gasohol containing methanol because it can cause fuel system damage or engine performance problems EMU25680 Engine oil CAUTION ECM01050 All 4 stroke engin...

Page 16: ...ely a larger pitch propeller is more suitable for a smaller operating load Yamaha dealers stock a range of propellers and can advise you and install a propeller on your outboard that is best suited to your appli cation NOTE Select a propeller which will allow the engine to reach the middle or upper half of the oper ating range at full throttle with the maximum boat load If operating conditions suc...

Page 17: ...on the remote control box 1 Top cowling 2 Anti cavitation plate 3 Trim tab anode 4 Propeller 5 Cooling water inlet 6 Clamp bracket 7 Top cowling lock lever s 8 Power trim and tilt switch 9 Flushing device 10 Remote control box side mount type 11 Remote control box binnacle mount type 12 Switch panel for twin engines 13 Digital speedometer 14 Digital tachometer 15 Fuel management meter 1 Power trim...

Page 18: ...the throttle without shifting into either forward or reverse put the remote control le ver in the neutral position and lift the neutral throttle lever 2 Remote control lever 3 Neutral interlock trigger 4 Neutral throttle lever 5 Main switch choke switch 6 Engine stop lanyard switch 7 Throttle friction adjuster 1 Remote control lever 2 Power trim and tilt switch 3 Free accelerator 4 Throttle fricti...

Page 19: ...or return the remote control lever to the neutral position The free accelerator button will return auto matically to its set position The remote con trol will then engage forward and reverse normally EMU25970 Throttle friction adjuster A friction device provides adjustable resis tance to movement of the throttle grip or the remote control lever and can be set accord ing to operator preference To i...

Page 20: ...ould tear loose Do not route the lanyard where it could become entan gled preventing it from functioning Avoid accidentally pulling the lanyard during normal operation Loss of engine power means the loss of most steering control Also without engine power the boat could slow rapidly This could cause people and objects in the boat to be thrown forward NOTE The engine cannot be started with the lock ...

Page 21: ...ch see pages 34 and 36 EMU26151 Power trim and tilt switch on bottom engine cowling The power trim and tilt switch is located on the side of the bottom engine cowling Pressing the switch up trims the outboard motor up then tilts it up Pressing the switch down tilts the outboard motor down and trims it down When the switch is released the outboard motor will stop in its current po sition WARNING EW...

Page 22: ...he trim tab should be adjusted so that the steering control can be turned to either the right or left by applying the same amount of force WARNING EWM00840 An improperly adjusted trim tab could cause difficult steering Always test run af ter the trim tab has been installed or re placed to be sure steering is correct Be sure you have tightened the bolt after ad justing the trim tab If the boat tend...

Page 23: ...the engine top cowling pull up the lock lever s and lift off the cowling When in stalling the cowling check to be sure it fits properly in the rubber seal Then lock the cowling by moving the lever s downward EMU26460 Flushing device This device is used to clean the cooling water passages of the motor using a garden hose and tap water NOTE For details on usage see page 44 ZMU01864 1 Flushing device...

Page 24: ... engine oil level is lower Serious engine damage will occur The low oil pressure warning indicator does not indicate the engine oil level Use the oil dipstick to check the remain ing oil quantity For further information see page 29 EMU26581 Overheat warning indicator digital type If the engine temperature rises too high the warning indicator will start to blink For further information on reading t...

Page 25: ...the selector switch on the back of the gauge See the illustration for settings EMU26620 Trim meter digital type This meter shows the trim angle of your out board motor NOTE Memorize the trim angles that work best for your boat under different conditions Adjust the trim angle to the desired using the pow er trim and tilt switch If the trim angle of your motor exceeds the trim operating range the to...

Page 26: ... reset Press the mode button repeatedly until the indicator on the face of the gauge points to trip To reset the trip meter to zero press the set and mode buttons at the same time NOTE The trip distance is shown in kilometers or miles depending upon the unit of measure ment selected for the speedometer The trip distance is kept in memory by bat tery power The stored data will be lost if the batter...

Page 27: ...el tank and the attitude of the boat in the water Operation with bow up trim or continuous turning can give false readings EMU26720 Fuel warning indicator If the fuel level decreases to one segment the fuel level warning segment will begin to blink CAUTION ECM00880 Do not continue to operate the engine with full throttle if a warning device has activat ed Get back to the port within trolling en gi...

Page 28: ...flow display in the following order Press the set button once to display the fuel flow of the starboard engine An for starboard will also be displayed Press the set button a second time to display the fuel flow of the port engine A for port will also be displayed Press the set button a third time to return the display to the total fuel flow of both engines for port and starboard will also be displ...

Page 29: ...the type of water salt fresh and contaminate levels air temperature and humidity cleanliness of the boat bot tom engine mounting height skill of the op erator and individual gasoline formulation winter or summer fuel and amount of addi tives The Yamaha digital speedometer and fuel management meter calculates speed miles traveled and fuel economy by water movement at the stern of the boat This dis ...

Page 30: ...ontinue to operate the engine if a warning device has activated Consult your Yamaha dealer if the problem cannot be located and corrected EMU26822 Overheat warning twin engines This engine has an overheat warning device If the engine temperature rises too high the warning device will activate Activation of warning device The engine speed will automatically de crease to about 2000 r min If equipped...

Page 31: ...tch of the engine overheating EMU26853 Low oil pressure warning If the oil pressure drops too low the warning device will activate Activation of warning device The engine speed will automatically de crease to about 2000 r min The low oil pressure warning indicator will light The buzzer will sound If the warning system has activated stop the engine as soon as it is safe to do so Check the oil level...

Page 32: ...asic components 26 CAUTION ECM00100 Do not continue to run the engine if the low oil pressure warning indicator is on Serious engine damage could occur U69J14E0 book Page 26 Friday March 12 2004 10 20 AM ...

Page 33: ...y plate consult the boat manufacturer The information presented in this sec tion is intended as reference only It is not possible to provide complete in structions for every possible boat and motor combination Proper mounting depends in part on experience and the specific boat and motor combination WARNING EWM00830 Improper mounting of the outboard motor could result in hazardous conditions such a...

Page 34: ...ha dealer or boat manufacturer for further information on determining the prop er mounting height For instructions on setting the trim angle of the outboard motor see page 34 EMU30172 Breaking in engine Your new engine requires a period of break in to allow mating surfaces of moving parts to wear in evenly Correct break in will help en sure proper performance and longer engine life CAUTION ECM0080...

Page 35: ... or damaged connections Check operation of the starter and stop switches when the outboard motor is in the water EMU27150 Engine Check the engine and engine mounting Look for loose or damaged fasteners Check the propeller for damage Check that the battery is in good condition and the battery connections are secure EMU27163 Checking the engine oil level 1 Put the outboard motor in an upright po sit...

Page 36: ...tical piston ring land area and fuel system components Follow product labeling for use instructions EMU27450 Operating engine EMU27480 Feeding fuel WARNING EWM00420 Before starting the engine make sure that the boat is tightly moored and that you can steer clear of any obstructions Be sure there are no swimmers in the water near you When the air vent screw is loosened gasoline vapor will be releas...

Page 37: ...that could tear loose Do not route the lanyard where it could become entan gled preventing it from functioning Avoid accidentally pulling the lanyard during normal operation Loss of engine power means the loss of most steering control Also without engine power the boat could slow rapidly This could cause people and objects in the boat to be thrown forward 3 Turn the main switch to on NOTE Dual eng...

Page 38: ...s to warm up Failure to do so will shorten engine life 2 Be sure the low oil pressure warning indi cator goes off after starting the engine 3 Check for a steady flow of water from the cooling water pilot hole CAUTION ECM01340 If the low oil pressure warning indicator does not go off after the engine starts stop the engine Otherwise serious en gine damage could occur Check the oil level and add oil...

Page 39: ... control models 1 Place the throttle grip in the fully closed position 2 Move the gear shift lever quickly and firm ly from neutral to forward Remote control models Pull up the neutral interlock trigger if equipped and move the remote control lever quickly and firmly from neutral to forward EMU27784 Reverse automatic reverse lock and power trim and tilt models WARNING EWM00190 When operating in re...

Page 40: ...re is a fuel joint or a fuel cock on the boat 3 Tighten the air vent screw on the fuel tank cap if equipped 4 Remove the key if the boat will be left un attended NOTE The engine can also be stopped by pulling the lanyard and removing the clip from the engine stop switch then turning the main switch to off EMU27861 Trimming outboard motor The trim angle of the outboard motor helps determine the pos...

Page 41: ...ing a trim position for the first time Increase speed gradu ally and watch for any signs of instability or control problems Improper trim an gle can cause loss of control Use the power tilt switch located on the bottom engine cowling if equipped only when the boat is at a complete stop with the engine off Adjust the outboard motor trim angle using the power trim and tilt switch To raise the bow tr...

Page 42: ...w Down Too much trim in causes the boat to plow through the water decreasing fuel economy and making it hard to increase speed Operat ing with excessive trim in at higher speeds also makes the boat unstable Resistance at the bow is greatly increased heightening the danger of bow steering and making opera tion difficult and dangerous NOTE Depending on the type of boat the outboard motor trim angle ...

Page 43: ...lting up Power trim and tilt models power tilt models 1 Place the remote control lever the gear shift lever in neutral 2 Disconnect the fuel line from the out board motor or close the fuel cock 3 Press the power trim and tilt switch pow er tilt switch up until the outboard motor has tilted up completely 4 Push the tilt support knob into the clamp bracket or pull the tilt support lever toward you t...

Page 44: ...lt switch down to lower the outboard motor to the desired position EMU28060 Cruising in shallow water The outboard motor can be tilted up partially to allow operation in shallow water EMU28090 Power trim and tilt models power tilt models The outboard motor can be tilted up partially to allow operation in shallow water WARNING EWM00660 Place the gear shift in neutral before set ting up for shallow ...

Page 45: ...er conditions Cruising in salt water After operating in salt water wash out the cooling water passages with fresh water to prevent them from becoming clogged with salt deposits NOTE For cooling system flushing instructions see page 41 Cruising in turbid water Yamaha strongly recommends that you use the optional chromium plated water pump kit if you use the outboard motor in turbid mud dy water con...

Page 46: ...park plug NGK LFR5A 11 Spark plug gap 1 0 1 1 mm 0 039 0 043 in Control system Remote control Starting system Electric Starting carburetion system Electronic fuel injection Valve clearance cold engine IN 0 17 0 23 mm 0 0067 0 0091 in Valve clearance cold engine EX 0 31 0 37 mm 0 0122 0 0146 in Min cold cranking amps CCA SAE 512 0 A Min marine cranking amps MCA ABYC 675 0 A Min reserve capacity RC ...

Page 47: ...rd mo tor could shake loose from the tilt support and fall If the motor cannot be trailered in the normal running position use an addi tional support device to secure it in the tilt position The outboard motor should be trailered and stored in the normal running position If there is insufficient road clearance in this position then trailer the outboard motor in the tilt posi tion using a motor sup...

Page 48: ... damaged or the engine will be damaged from overheating Before starting the engine be sure to supply wa ter to the cooling water passages CAUTION ECM00310 Avoid running the outboard motor at high speed while on the flushing attachment otherwise overheating could occur 5 Cooling system flushing is essential to prevent the cooling system from clogging up with salt sand or dirt In addition fog ging l...

Page 49: ...osion measures 1 Wash down the exterior of the outboard motor with fresh water and dry off com pletely 2 Spray the outboard motor exterior with Yamaha Silicone Protectant Part No LUB SILCNE 13 00 3 Wax the cowling with a non abrasive wax such as Yamaha Silicone Wax Part No ACC 11000 15 02 EMU28430 Battery care WARNING EWM00330 Battery electrolytic fluid is dangerous it contains sulfuric acid and t...

Page 50: ...ter operation for the most thorough flushing 1 After shutting off the engine unscrew the garden hose connector from the fitting on the bottom cowling 2 Screw the garden hose connector onto a garden hose which is connected to a fresh water supply 3 With the engine off turn on the water tap and let the water flush through the cool ing passages for about 15 minutes Turn off the water and disconnect t...

Page 51: ...maintenance unless otherwise specified If you or the owner is not famil iar with machine servicing this work should be done by your Yamaha dealer or other qualified mechanic Maintenance replacement or repair of the emission control devices and systems may be performed by any marine engine repair establishment or individual All war ranty repairs however including those to the emission control syste...

Page 52: ...ut by your Yamaha dealer Item Actions Initial Every 10 hours 1 month 50 hours 3 months 100 hours 6 months 200 hours 1 year Anode s external Inspection replacement Anode s internal Inspection replacement Battery Inspection charging Cooling water passages Cleaning Cowling clamp Inspection Fuel filter can be disassembled Inspection replacement Fuel system Inspection Fuel tank Yamaha portable tank Ins...

Page 53: ... every 500 hours Water pump Inspection Engine oil Inspection change Oil filter cartridge Change Spark plug s Cleaning adjustment replacement Timing belt Inspection replacement Item Actions Every 500 hours 2 5 years 1000 hours 5 years Timing belt Replacement Timing chain chain tensioner Inspection Valve clearance DOHC Inspection adjustment Item Actions Initial Every 10 hours 1 month 50 hours 3 mont...

Page 54: ...Maintenance 48 EMU28931 Greasing Yamaha marine grease Water resistant grease U69J14E0 book Page 48 Friday March 12 2004 10 20 AM ...

Page 55: ...xcessive you should replace the spark plug with another of the correct type Before fitting the spark plug measure the electrode gap with a wire thickness gauge adjust the gap to specification if necessary When fitting the plug always clean the gasket surface and use a new gasket Wipe off any dirt from the threads and screw in the spark plug to the correct torque NOTE If a torque wrench is not avai...

Page 56: ...ou have any question about properly doing this procedure consult your Yamaha dealer Do not perform this procedure on a hot or running engine Allow the engine to cool There will be fuel in the fuel filter Keep away from sparks cigarettes flames or other sources of ignition This procedure will allow some fuel to spill Catch fuel in a rag Wipe up any spilled fuel immediately The fuel filter must be r...

Page 57: ...tighten the locking tab bolt 11 Reinstall the fuel filter onto the filter bracket by tightening the bolt 12 Reinstall the fuel filter bracket onto the engine by tightening the bolts 13 Connect the water detection switch con nector if equipped 14 Run the engine and check the filter and lines for leaks NOTE If any water is in the fuel the red ring in the fuel filter unit will float If so remove the ...

Page 58: ...dle speed requires adjustment consult a Yamaha dealer or other qualified mechanic 2 Verify whether the idle speed is set to specification For idle speed specifica tions see page 40 EMU29083 Changing engine oil WARNING EWM00760 Avoid draining the engine oil immediate ly after stopping the engine The oil is hot and should be handled with care to avoid burns Be sure the outboard motor is securely fas...

Page 59: ...g the dipstick to be sure the level falls between the upper and lower marks Fill with oil if it is below the lower mark or drain to the specified level if it is above the upper mark 6 Dispose of used oil according to local regulations NOTE For more information on the disposal of used oil consult your Yamaha dealer Change the oil more often when operating the engine under adverse conditions such as...

Page 60: ...k that no exhaust leaks from the joints between the exhaust cover cylinder head and body cylinder EMU29130 Water leakage Start the engine and check that no water leaks from the joints between the exhaust cover cylinder head and body cylinder EMU29140 Engine oil leakage Check for oil leaks on the around the engine NOTE If any leaks are found consult your Yamaha dealer EMU29153 Checking power trim a...

Page 61: ... EWM00321 You could be seriously injured if the en gine accidentally starts when you are near the propeller Before inspecting removing or install ing the propeller remove the spark plug caps from the spark plugs Also place the shift control in neutral turn the main switch to off and remove the key and remove the lanyard from the engine stop switch Turn off the battery cut off switch if your boat h...

Page 62: ...opellers are identi fied with the letter L after the size indication on the propeller Otherwise the boat could move in the opposite direction from that expected CAUTION ECM00340 Be sure to install the thrust washer be fore installing the propeller otherwise the lower case and propeller boss could be damaged Be sure to use a new cotter pin and bend the ends over securely Otherwise the propeller cou...

Page 63: ... lowest point possi ble 2 Place a suitable container under the gear case 3 Remove the gear oil drain screw NOTE If the magnetic gear oil drain screw equipped remove all metal particles from the screw be fore installing it 4 Remove the oil level plug to allow the oil to drain completely CAUTION ECM00710 Inspect the used oil after it has been drained If the oil is milky water is getting into the gea...

Page 64: ...for inspection and replacement of inter nal anodes attached to the power unit EMU29320 Checking battery for electric start models WARNING EWM00330 Battery electrolytic fluid is dangerous it contains sulfuric acid and therefore is poi sonous and highly caustic Always follow these preventive measures Avoid bodily contact with electrolytic fluid as it can cause severe burns or per manent eye injury W...

Page 65: ...manufacturer s recom mended level when necessary Top up only with distilled water or pure de ion ized water suitable to use in batteries 2 Always keep the battery in a good state of charge Installing a voltmeter will help you monitor your battery If you will not use the boat for a month or more remove the battery from the boat and store it in a cool dark place Completely recharge the battery befor...

Page 66: ...battery and accessory battery See the il lustrations of the wiring connections This cable must be made from wire thicker than the starting battery cable WARNING EWM00600 Use of smaller wire could lead to a fire NOTE If connecting an accessory battery consult your Yamaha dealer about correct wiring EMU29370 Disconnecting the battery Disconnect the BLACK cable from the NEGA TIVE terminal first Then ...

Page 67: ...an of marine growth as possible If necessary the boat bot tom can be coated with an anti fouling paint approved for your area to inhibit marine growth Do not use anti fouling paint which includes copper or graphite These paints can cause more rapid engine corrosion ZMU01943 U69J14E0 book Page 61 Friday March 12 2004 10 20 AM ...

Page 68: ... shift lever in gear A Shift to neutral Engine will not start starter operates Q Is fuel tank empty A Fill tank with clean fresh fuel Q Is fuel contaminated or stale A Fill tank with clean fresh fuel Q Is fuel filter clogged A Clean or replace filter Q Is starting procedure incorrect A See page 30 Q Has fuel pump malfunctioned A Have serviced by a Yamaha dealer Q Are spark plug s fouled or of inco...

Page 69: ...t screw on fuel tank closed A Open air vent screw Q Is choke knob pulled out A Return to home position Q Is motor angle too high A Return to normal operating position Q Is carburetor clogged A Have serviced by a Yamaha dealer Q Is fuel joint connection incorrect A Connect correctly Q Is throttle valve adjustment incorrect A Have serviced by a Yamaha dealer Q Is battery cable disconnected A Connect...

Page 70: ...replace with recommended type Q Are weeds or other foreign matter tangled on gear housing A Remove foreign matter and clean lower unit Q Is fuel system obstructed A Check for pinched or kinked fuel line or oth er obstructions in fuel system Q Is fuel filter clogged A Clean or replace filter Q Is fuel contaminated or stale A Fill tank with clean fresh fuel Q Is spark plug gap incorrect A Inspect an...

Page 71: ... while operating or trailering Damage could make the out board motor unsafe to operate If the outboard motor hits an object in the wa ter follow the procedure below 1 Stop the engine immediately 2 Inspect the control system and all compo nents for damage Also inspect the boat for damage 3 Whether damage is found or not return to the nearest harbor slowly and careful ly 4 Have a Yamaha dealer inspe...

Page 72: ...ON ECM01382 If a main fuse has blown be sure to also check the other main fuse If the outboard motor is operated after a main fuse has blown charging capability will be insufficient and the engine will not start 1 Fuse box 2 Fuse puller 1 Spare fuse 5 A 20 A 30 A 2 Engine control unit ignition coil electric fuel pump fuel injector ISC idle speed control fuse 20 A 3 Rectifier Regulator Accessory fu...

Page 73: ...ha dealer Otherwise some corrosion may begin almost immediate ly If you cannot immediately take the outboard motor to a Yamaha dealer follow the proce dure below in order to minimize engine dam age EMU29970 Procedure 1 Thoroughly wash away mud salt sea weed and so on with fresh water 2 Remove the spark plugs and face the spark plug holes downward to allow any water mud or contaminants to drain 3 D...

Page 74: ...Consumer information 68 EMU29811 Important warranty information for U S A and Canada U69J14E0 book Page 68 Friday March 12 2004 10 20 AM ...

Page 75: ...Consumer information 69 U69J14E0 book Page 69 Friday March 12 2004 10 20 AM ...

Page 76: ...Consumer information 70 EMU29830 YAMAHA MOTOR CORPORATION U S A FOUR STROKE OUTBOARD MOTOR THREE YEAR LIMITED WARRANTY U69J14E0 book Page 70 Friday March 12 2004 10 20 AM ...

Page 77: ...Consumer information 71 U69J14E0 book Page 71 Friday March 12 2004 10 20 AM ...

Page 78: ...Consumer information 72 EMU29840 IMPORTANT WARRANTY INFORMATION IF YOU USE YOUR YAMAHA OUTSIDE U S A OR CANADA U69J14E0 book Page 72 Friday March 12 2004 10 20 AM ...

Page 79: ...F200D LF200D F225D LF225D April 2004 2 3 1 CR Printed in Japan Printed on recycled paper OWNER S MANUAL LIT 18626 06 07 69J 28199 14 YAMAHA MOTOR CORPORATION USA U S A Edition ...

Page 80: ...r au détail OUTBOARD MOTOR MODEL AND SERIAL NUMBER From I D label on clamp bracket MODÉLE ET NO DE SÉRIE DU MOTEUR HORS BORD sur l étiquette d identification de la presse de fixation For Dealer Use Only A l usage du concessionnaire YAMAHA DEALER NUMBER NO DU CONCESSIONNAIRE YAMAHA DEALER NAME NOM DU CONCESSIONNAIRE DATE SOLD DATE DE LIVRAISON OWNER S NAME NOM DU PROPRIÉTAIRE ADDRESS ADRESSE PHONE ...

Page 81: ...PLACE POSTAGE HERE ATTN WARRANTY DEPARTMENT Warranty card 2 27 02 11 47 AM Page 2 ...

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