Yamaha F Diver 510N XJ6F Owner'S Manual Download

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PERIODIC MAINTENANCE AND ADJUSTMENT

6-42

4. Pull the wheel axle out, and then

remove the wheel.

EAU48660

To install the front wheel

1. Lift the wheel up between the fork

legs.

2. Insert the wheel axle.
3. Install the brake calipers by install-

ing the bolts.

TIP

Make sure that there is enough space
between the brake pads before install-
ing the brake calipers onto the brake
discs.

4. Take the motorcycle off the center-

stand so that the front wheel is on
the ground, and then put the side-
stand down.

5. Tighten the wheel axle, the front

wheel axle pinch bolt and the
brake caliper bolts to the specified
torques.

6. Push down hard on the handlebar

several times to check for proper
fork operation.

EAU44801

Rear wheel (for non-ABS mod-
els)

WARNING

EWA14840

For the ABS model, have a Yamaha
dealer remove and install the wheel.

EAU32874

To remove the rear wheel

WARNING

EWA10821

To avoid injury, securely support the
vehicle so there is no danger of it
falling over.

1. Loosen the locknut and drive chain

slack adjusting nut on each side of
the swingarm.

2. Loosen the axle nut.

1. Brake caliper
2. Brake caliper bolt

Tightening torques:

Wheel axle:

65 Nm (6.5 m·kgf, 47 ft·lbf)

Front wheel axle pinch bolt:

19 Nm (1.9 m·kgf, 14 ft·lbf)

Brake caliper bolt:

40 Nm (4.0 m·kgf, 29 ft·lbf)

U1CWE2E0.book Page 42 Monday, June 11, 2012 1:56 PM

Summary of Contents for F Diver 510N XJ6F

Page 1: ...DIC183 XJ6F XJ6FA OWNER S MANUAL Read this manual carefully before operating this vehicle 1CW 28199 E2 English E ...

Page 2: ...ZER Hereby declare that the product Type designation 5SL 00 is in compliance with following norm s or documents R TTE Directive 1999 5 EC EN300 330 2 v1 3 1 2006 01 EN300 330 2 v1 5 1 2010 02 EN60950 1 2006 A11 2009 Two or Three Wheel Motor Vehicles Directive 97 24 EC Chapter 8 EMC 1 2 3 4 Version up the norm of EN60950 to EN60950 1 To change company name version up of the following norm EN300 330...

Page 3: ...jury In addition the many tips given in this manual will help keep your motorcycle in the best possible condition If you have any further questions do not hesitate to contact your Yamaha dealer The Yamaha team wishes you many safe and pleasant rides So remember to put safety first Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most cur ...

Page 4: ...ential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer WARNING ...

Page 5: ...S MANUAL 2012 by Yamaha Motor Co Ltd 1st edition May 2012 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Co Ltd is expressly prohibited Printed in Japan U1CWE2E0 book Page 2 Monday June 11 2012 1 56 PM ...

Page 6: ... PERIODIC MAINTENANCE AND ADJUSTMENT 6 1 Owner s tool kit 6 2 Periodic maintenance chart for the emission control system 6 3 General maintenance and lubrication chart 6 4 Removing and installing cowlings and panels 6 8 Checking the spark plugs 6 11 Engine oil and oil filter cartridge 6 12 Coolant 6 15 Replacing the air filter element 6 18 Adjusting the engine idling speed 6 19 Checking the throttl...

Page 7: ...6 38 Replacing the tail brake light bulb 6 39 Replacing a turn signal light bulb 6 39 Replacing the license plate light bulb 6 40 Auxiliary light bulb 6 41 Front wheel for non ABS models 6 41 Rear wheel for non ABS models 6 42 Troubleshooting 6 44 Troubleshooting charts 6 45 MOTORCYCLE CARE AND STORAGE 7 1 Matte color caution 7 1 Care 7 1 Storage 7 3 SPECIFICATIONS 8 1 CONSUMER INFORMATION 9 1 Ide...

Page 8: ... you Safe Riding Perform the pre operation checks each time you use the vehicle to make sure it is in safe operating condition Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage See page 4 1 for a list of pre operation checks This motorcycle is designed to car ry the operator and a passenger The failure of motorists to detect and recogn...

Page 9: ...to main tain control of the motorcycle The passenger should always hold onto the operator the seat strap or grab bar if equipped with both hands and keep both feet on the passenger footrests Never carry a passenger unless he or she can firmly place both feet on the passenger footrests Never ride under the influence of alcohol or other drugs This motorcycle is designed for on road use only It is no...

Page 10: ...ed To avoid the possibility of an accident use ex treme caution when adding cargo or accessories to your motorcycle Use extra care when riding a motorcycle that has added cargo or accessories Here along with the information about accessories below are some general guidelines to follow if loading cargo to your motorcycle The total weight of the operator pas senger accessories and cargo must not exc...

Page 11: ...hange any of the vehicle s design or operation characteristics can put you and others at greater risk of serious injury or death You are responsible for injuries related to changes in the vehicle Keep the following guidelines in mind as well as those provided under Load ing when mounting accessories Never install accessories or carry cargo that would impair the perfor mance of your motorcycle Care...

Page 12: ...ruc tions before transporting the motorcy cle in another vehicle Remove all loose items from the motorcycle Check that the fuel cock if equipped is in the OFF position and that there are no fuel leaks Point the front wheel straight ahead on the trailer or in the truck bed and choke it in a rail to pre vent movement Shift the transmission in gear for models with a manual transmis sion Secure the mo...

Page 13: ...adjusting screw page 6 19 3 Seat lock page 3 18 4 Main fuse page 6 36 5 Fuse box page 6 36 6 Owner s tool kit page 6 2 7 Storage compartment page 3 19 8 Shift pedal page 3 13 9 Engine oil filter cartridge page 6 12 10 Engine oil drain bolt page 6 12 U1CWE2E0 book Page 1 Monday June 11 2012 1 56 PM ...

Page 14: ...page 6 26 4 Engine oil filler cap page 6 12 5 Radiator cap page 6 15 6 Coolant reservoir page 6 15 7 Coolant drain bolt page 6 16 8 Engine oil dipstick page 6 12 9 Brake pedal page 3 14 10 Rear brake light switch page 6 25 11 Shock absorber assembly spring preload adjusting ring page 3 20 U1CWE2E0 book Page 2 Monday June 11 2012 1 56 PM ...

Page 15: ...3 13 2 Left handlebar switches page 3 11 3 Main switch steering lock page 3 2 4 Multi function meter unit page 3 8 5 Front brake fluid reservoir page 6 26 6 Right handlebar switches page 3 11 7 Throttle grip page 6 20 8 Brake lever page 3 13 U1CWE2E0 book Page 3 Monday June 11 2012 1 56 PM ...

Page 16: ...MEDIATELY IF IT IS LOST If the code re reg istering key is lost registering new codes in the standard keys is impossible The standard keys can still be used to start the vehicle however if code re registering is required i e if a new standard key is made or all keys are lost the entire immobi lizer system must be replaced Therefore it is highly recom mended to use either standard key and keep the ...

Page 17: ...afe place and only use it for code re registering EAU38530 ON All electrical circuits are supplied with power the meter lighting taillight li cense plate light and auxiliary light come on and the engine can be start ed The key cannot be removed TIP The headlight comes on automatically when the engine is started and stays on until the key is turned to OFF even if the engine stalls EAU10661 OFF All ...

Page 18: ...key in and then turn it to OFF while still pushing it EAU34341 Parking The steering is locked and the taillight license plate light and auxiliary light are on The hazard lights and turn signal lights can be turned on but all other electrical systems are off The key can be removed The steering must be locked before the key can be turned to NOTICE ECA11020 Do not use the parking position for an exte...

Page 19: ...t a malfunction This model is also equipped with a self diagnosis device for the oil level detection circuit If a problem is detected in the oil level detection circuit the following cycle will be repeated until the malfunction is corrected The oil level warning light will flash ten times then go off for 2 5 seconds If this occurs have a Yamaha dealer check the vehicle EAU1142A Coolant temperature...

Page 20: ... en gine if it is overheating TIP For radiator fan equipped vehi cles the radiator fan s automati cally switch on or off according to the coolant temperature in the ra diator If the engine overheats see page 6 46 for further instructions U1CWE2E0 book Page 5 Monday June 11 2012 1 56 PM ...

Page 21: ...ad with riding 117 134 C 243 274 F Coolant temperature flashes Warning light comes on Stop the vehicle and allow it to idle until the coolant temperature goes down If the temperature does not go down stop the engine See page 6 46 Above 135 C Above 275 F Message HI flashes Warning light comes on Stop the engine and allow it to cool See page 6 46 ABS ABS U1CWE2E0 book Page 6 Monday June 11 2012 1 56...

Page 22: ...BS warning light does not go off after traveling at a speed of 10 km h 6 mi h or higher or if the warning light comes on or flashes while riding the brake system re verts to conventional braking If ei ther of the above occurs or if the warning light does not come on at all use extra caution to avoid possi ble wheel lock during emergency braking Have a Yamaha dealer check the brake system and elect...

Page 23: ...to turn the key to ON be fore using the SELECT and RE SET buttons For the U K only To switch the speedometer and odometer trip meter displays between kilometers and miles press the SELECT button for at least one second Tachometer The electric tachometer allows the rider to monitor the engine speed and keep it within the ideal power range When the key is turned to ON the ta chometer needle will swe...

Page 24: ...nd TRIP B in the following order TRIP A TRIP B ODO TRIP A When the fuel amount in the fuel tank decreases to 3 2 L 0 85 US gal 0 70 Imp gal the left segment of the fuel meter will start flashing and the odometer display will automatically change to the fuel reserve tripmeter mode F TRIP and start counting the distance traveled from that point In that case push the SELECT button to switch the displ...

Page 25: ...cuit Coolant temperature display The coolant temperature display indi cates the temperature of the coolant NOTICE ECA10021 Do not continue to operate the en gine if it is overheating Self diagnosis device This model is equipped with a self diag nosis device for various electrical cir cuits If a problem is detected in any of those circuits the engine trouble warning light will come on and the displ...

Page 26: ...er key on the same key ring Immobilizer system keys may cause signal interfer ence which may prevent the engine from starting 2 If the engine starts turn it off and try starting the engine with the standard keys 3 If one or both of the standard keys do not start the engine take the vehicle the code re registering key and both standard keys to a Yamaha dealer and have the stan dard keys re register...

Page 27: ...ns or when the throttle cable is stuck EAU12711 Start switch Push this switch to crank the engine with the starter See page 5 1 for start ing instructions prior to starting the en gine EAU44710 The engine trouble warning light and ABS warning light ABS model only will come on when the key is turned to ON and the start switch is pushed but this does not indicate a malfunction EAU12733 Hazard switch...

Page 28: ...en shifting the gears of the 6 speed con stant mesh transmission equipped on this motorcycle EAU26824 Brake lever The brake lever is located on the right side of the handlebar To apply the front brake pull the lever toward the throttle grip The brake lever is equipped with a brake lever position adjusting dial To adjust the distance between the brake lever and the throttle grip turn the ad justing...

Page 29: ...g distance may be longer with the ABS than without The ABS is monitored by an ECU which will revert the system to conven tional braking if a malfunction occurs TIP The ABS performs a self diagno sis test each time the vehicle first starts off after the key is turned to ON and the vehicle has traveled at a speed of 10 km h 6 mi h or higher During this test a clicking noise can be heard from under t...

Page 30: ...ush the fuel tank cap into position with the key inserted in the lock 2 Turn the key counterclockwise to the original position remove it and then close the lock cover TIP The fuel tank cap cannot be closed un less the key is in the lock In addition the key cannot be removed if the cap is not properly closed and locked WARNING EWA11091 Make sure that the fuel tank cap is properly closed after filli...

Page 31: ...or plastic parts ECA10071 4 Be sure to securely close the fuel tank cap WARNING EWA15151 Gasoline is poisonous and can cause injury or death Handle gaso line with care Never siphon gaso line by mouth If you should swallow some gasoline or inhale a lot of gas oline vapor or get some gasoline in your eyes see your doctor immedi ately If gasoline spills on your skin wash with soap and water If gaso l...

Page 32: ...t system is hot after op eration To prevent a fire hazard or burns Do not park the vehicle near possible fire hazards such as grass or other materials that easily burn Park the vehicle in a place where pedestrians or children are not likely to touch the hot exhaust system Make sure that the exhaust sys tem has cooled down before do ing any maintenance work Do not allow the engine to idle more than...

Page 33: ...ey TIP Make sure that the seat is properly se cured before riding EAU46751 Helmet holder The helmet holder is located under the seat A helmet holding cable is provid ed in the owner s tool kit to secure a helmet to the helmet holder To secure a helmet to the helmet holder 1 Remove the seat See page 3 18 2 Pass the helmet holding cable through the buckle on the helmet strap as shown and then hook t...

Page 34: ...EAU14453 Storage compartment The storage compartment is located under the seat See page 3 18 When storing the Owner s Manual or other documents in the storage com partment be sure to wrap them in a plastic bag so that they will not get wet When washing the vehicle be careful not to let any water enter the storage compartment WARNING EWA10961 Do not exceed the load limit of 3 kg 7 lb for the storag...

Page 35: ...his shock absorber assembly is equipped with a spring preload adjust ing ring NOTICE ECA10101 To avoid damaging the mechanism do not attempt to turn beyond the maximum or minimum settings Adjust the spring preload as follows To increase the spring preload and thereby harden the suspension turn the adjusting ring in direction a To de crease the spring preload and thereby soften the suspension turn ...

Page 36: ... frame Raise the sidestand or lower it with your foot while holding the vehicle upright TIP The built in sidestand switch is part of the ignition circuit cut off system which cuts the ignition in certain situations See the following section for an expla nation of the ignition circuit cut off sys tem WARNING EWA10241 The vehicle must not be ridden with the sidestand down or if the side stand cannot...

Page 37: ...functions It prevents starting when the trans mission is in gear and the side stand is up but the clutch lever is not pulled It prevents starting when the trans mission is in gear and the clutch le ver is pulled but the sidestand is still down It cuts the running engine when the transmission is in gear and the sidestand is moved down Periodically check the operation of the ignition circuit cut off...

Page 38: ... clutch lever pulled 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden YES NO YES NO YES NO The neutral switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer The clutch switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer The sidestand switch may not be ...

Page 39: ...oints ITEM CHECKS PAGE Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage Check fuel tank breather hose and overflow hose for obstructions cracks or dam age and check hose connections 3 16 3 17 Engine oil Check oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 6 12 Coolant Check coolant level in reservoir If necess...

Page 40: ...rip free play and lubricate cable and grip housing 6 20 6 30 Control cables Make sure that operation is smooth Lubricate if necessary 6 30 Drive chain Check chain slack Adjust if necessary Check chain condition Lubricate if necessary 6 28 6 29 Wheels and tires Check for damage Check tire condition and tread depth Check air pressure Correct if necessary 6 20 6 23 Brake and shift pedals Make sure th...

Page 41: ... tightened Tighten if necessary Instruments lights signals and switches Check operation Correct if necessary Sidestand switch Check operation of ignition circuit cut off system If system is not working correctly have Yamaha dealer check vehicle 3 21 ITEM CHECKS PAGE U1CWE2E0 book Page 3 Monday June 11 2012 1 56 PM ...

Page 42: ...atically if left idling for 20 minutes In this case the multi function meter unit indi cates error code 70 but this is not a malfunction Push the start switch to clear the error code and to restart the engine EAU51790 Starting the engine In order for the ignition circuit cut off system to enable starting one of the following conditions must be met The transmission is in the neutral position The tr...

Page 43: ...uit 3 Start the engine by pushing the start switch If the engine fails to start release the start switch wait a few sec onds and then try again Each starting attempt should be as short as possible to preserve the bat tery Do not crank the engine more than 10 seconds on any one at tempt NOTICE ECA11042 For maximum engine life never ac celerate hard when the engine is cold EAU16671 Shifting Shifting...

Page 44: ...th no load on the engine Turn the engine off instead of let ting it idle for an extended length of time e g in traffic jams at traffic lights or at railroad crossings EAU16841 Engine break in There is never a more important period in the life of your engine than the period between 0 and 1600 km 1000 mi For this reason you should read the follow ing material carefully Since the engine is brand new ...

Page 45: ...cle EAU17213 Parking When parking stop the engine and then remove the key from the main switch WARNING EWA10311 Since the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned Do not park on a slope or on soft ground otherwise the vehicle may overturn increasing the risk of a fuel leak and fire Do not park near grass...

Page 46: ...en performing maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while ser vicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death See page 1 3 for more in formation about carbon monox ide WARNING EWA15460 Brake discs calipers...

Page 47: ...n the owner s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs How ever additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly TIP If you do not have the tools or experi ence required for a particular job have a Yamaha dealer perform it for you 1 Owner s tool kit 1 U1CWE2E0 book Page 2 Monday June 11...

Page 48: ...10 Periodic maintenance chart for the emission control system NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING ANNUAL CHECK 1000 km 600 mi 10000 km 6000 mi 20000 km 12000 mi 30000 km 18000 mi 40000 km 24000 mi 1 Fuel line Check fuel hoses for cracks or damage 2 Spark plugs Check condition Clean and regap Replace 3 Valves Check valve clearance Adjust Every 40000 km 24000 mi 4 Fuel injection Adjust...

Page 49: ...vel and vehicle for fluid leakage Replace brake pads Whenever worn to the limit 4 Rear brake Check operation fluid level and vehicle for fluid leakage Replace brake pads Whenever worn to the limit 5 Brake hoses Check for cracks or damage Check for correct routing and clamping Replace Every 4 years 6 Wheels Check runout and for damage 7 Tires Check tread depth and for dam age Replace if necessary C...

Page 50: ...ase Every 20000 km 12000 mi 12 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened 13 Brake lever pivot shaft Lubricate with silicone grease 14 Brake pedal pivot shaft Lubricate with lithium soap based grease 15 Clutch lever pivot shaft Lubricate with lithium soap based grease 16 Shift pedal pivot shaft Lubricate with lithium soap based grease 17 Sidestand center stan...

Page 51: ...cle for coolant leakage Change coolant Every 3 years 24 Front and rear brake switches Check operation 25 Moving parts and cables Lubricate 26 Throttle grip Check operation Check throttle grip free play and adjust if necessary Lubricate cable and grip housing 27 Lights signals and switches Check operation Adjust headlight beam NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING ANNUAL CHECK 1000 km 6...

Page 52: ...ir filter element needs to be replaced more frequently when riding in unusually wet or dusty areas Hydraulic brake service Regularly check and if necessary correct the brake fluid level Every two years replace the internal components of the brake master cylinders and calipers and change the brake fluid Replace the brake hoses every four years and if cracked or damaged U1CWE2E0 book Page 7 Monday J...

Page 53: ...wling or panel needs to be re moved and installed EAU46740 Cowling A To remove the cowling Remove the bolts and then take the cowling off To install the cowling Place the cowling in the original posi tion and then install the bolts EAU47381 Cowlings B and C To remove a cowling 1 Remove cowling A 1 Cowling A 2 Cowling B 2 1 1 Cowling C 2 Panel A 1 Panel B 2 Panel C 2 1 1 2 1 Cowling A 2 Bolt 1 2 2 ...

Page 54: ...ignal light cou pler and then route the turn signal light lead through the guide 2 Place the cowling in the original position and then install the bolts and the quick fastener 3 Install cowling A EAU46770 Panel A To remove the panel Remove the bolt and the quick fasten er and then take the panel off 1 Cowling B 2 Quick fastener 3 Bolt 3 3 2 1 1 Turn signal light lead 2 Guide 3 Turn signal light le...

Page 55: ...ove a panel 1 Remove the quick fastener and the bolt 2 Slide the panel backward and then lift up the rear of the panel slightly 3 Pull the panel backward to remove it To install a panel 1 Fit the projections on the panel into the slots and slide it forward 1 Panel A 2 Bolt 3 Quick fastener 1 2 3 1 Panel B 2 Bolt 3 Quick fastener 1 3 2 U1CWE2E0 book Page 10 Monday June 11 2012 1 56 PM ...

Page 56: ...ormally and all spark plugs installed in the en gine should have the same color If any spark plug shows a distinctly different color the engine could be operating im properly Do not attempt to diagnose such problems yourself Instead have a Yamaha dealer check the vehicle If a spark plug shows signs of electrode erosion and excessive carbon or other deposits it should be replaced Before installing ...

Page 57: ...evel 1 Place the vehicle on the center stand A slight tilt to the side can result in a false reading 2 Start the engine warm it up for several minutes and then turn it off 3 Wait a few minutes until the oil set tles 4 Remove the engine oil dipstick and wipe it clean insert it back into the hole without screwing it in and then remove it again to check the oil level TIP The engine oil should be betw...

Page 58: ... its gasket to drain the oil from the crankcase TIP Skip steps 5 7 if the oil filter cartridge is not being replaced 5 Remove the oil filter cartridge with an oil filter wrench TIP An oil filter wrench is available at a Yamaha dealer 6 Apply a thin coat of clean engine oil to the O ring of the new oil filter cartridge TIP Make sure that the O ring is properly seated 7 Install the new oil filter ca...

Page 59: ...idle for several minutes while checking it for oil leakage If oil is leaking im mediately turn the engine off and check for the cause TIP After the engine is started the engine oil level warning light should go off if the oil level is sufficient NOTICE ECA10401 If the oil level warning light flickers or remains on even if the oil level is correct immediately turn the engine off and have a Yamaha d...

Page 60: ...imum level marks 4 If the coolant is at or below the minimum level mark remove cowl ing C See page 6 8 5 Remove the coolant reservoir breather hose from the guide and then remove the coolant reservoir cap 6 Add coolant to the maximum level mark and then install the coolant reservoir cap WARNING Re move only the coolant reservoir cap Never attempt to remove the radiator cap when the en gine is hot ...

Page 61: ... page 6 8 3 Place a container under the engine to collect the used coolant 4 Remove the radiator cap WARNING Never attempt to re move the radiator cap when the engine is hot EWA10381 5 Remove the coolant reservoir breather hose from the guide and then remove the coolant reservoir cap 6 Remove the coolant reservoir cov er and coolant reservoir by remov ing the bolts Coolant reservoir capacity up to...

Page 62: ...f necessary add sufficient coolant until it reaches the top of the radia tor and then install the radiator cap 17 Check the coolant level in the res ervoir If necessary remove the coolant reservoir cap add coolant to the maximum level mark and then install the cap 18 Route the coolant reservoir breath er hose through the guide as shown 19 Start the engine and then check the vehicle for coolant lea...

Page 63: ...ke sure that the air filter element is properly seated in the air filter case The engine should never be operated without the air filter element installed otherwise the piston s and or cylinder s may become excessively worn ECA10481 7 Install the air filter case cover by in stalling the screws 8 Place the fuel tank in its original position Make sure that the fuel hoses are properly connected and r...

Page 64: ...chart The engine should be warm before making this adjustment Check the engine idling speed and if necessary adjust it to specification by turning the idle adjusting screw To in crease the engine idling speed turn the screw in direction a To decrease the engine idling speed turn the screw in direction b TIP If the specified idling speed cannot be obtained as described above have a Yamaha dealer ma...

Page 65: ...nly contact between the vehicle and the road Safety in all con ditions of riding depends on a relatively small area of road contact Therefore it is essential to maintain the tires in good condition at all times and replace them at the appropriate time with the speci fied tires Tire air pressure The tire air pressure should be checked and if necessary adjusted before each ride WARNING EWA10503 Oper...

Page 66: ... stability and can lead to loss of control The replacement of all wheel and brake related parts includ ing the tires should be left to a Yamaha dealer who has the necessary professional knowl edge and experience to do so Ride at moderate speeds after changing a tire since the tire surface must first be broken in for it to develop its optimal characteristics Tire air pressure measured on cold tires...

Page 67: ... only the tire valves and valve cores listed below to avoid tire deflation during a high speed ride After extensive tests only the tires list ed below have been approved for this model by Yamaha Motor Co Ltd WARNING EWA10600 This motorcycle is fitted with super high speed tires Note the following points in order to make the most ef ficient use of these tires Use only the specified replace ment tir...

Page 68: ...heel Do not attempt even the smallest repair to the wheel A deformed or cracked wheel must be replaced The wheel should be balanced whenever either the tire or wheel has been changed or replaced An unbalanced wheel can result in poor performance adverse han dling characteristics and a short ened tire life EAU47390 Adjusting the clutch lever free play The clutch lever free play should mea sure 10 0...

Page 69: ...ree play turn the adjusting nut in direction b 5 Tighten the locknut 6 Install the cowlings EAU37913 Checking the brake lever free play There should be no free play at the brake lever end If there is free play have a Yamaha dealer inspect the brake system WARNING EWA14211 A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system If there is air in the hyd...

Page 70: ...ht which is activated by the brake pedal and brake lever should come on just before braking takes ef fect If necessary adjust the rear brake light switch as follows but the front brake light switch should be adjusted by a Yamaha dealer Turn the rear brake light switch adjust ing nut while holding the rear brake light switch in place To make the brake light come on earlier turn the adjusting nut in...

Page 71: ... replace the brake pads as a set EAU46291 Rear brake pads Each rear brake pad is provided with wear indicator grooves which allow you to check the brake pad wear with out having to disassemble the brake To check the brake pad wear check the wear indicator grooves If a brake pad has worn to the point that a wear indicator groove almost appears have a Yamaha dealer replace the brake pads as a set EA...

Page 72: ...OT 4 may result in a harmful chemical reaction Be careful that water does not enter the brake fluid reservoir when refilling Water will signifi cantly lower the boiling point of the fluid and may result in vapor lock NOTICE ECA17640 Brake fluid may damage painted sur faces or plastic parts Always clean up spilled fluid immediately As the brake pads wear it is normal for the brake fluid level to gr...

Page 73: ...rive chain slack is incorrect adjust it as follows EAU53950 To adjust the drive chain slack Consult a Yamaha dealer before ad justing the drive chain slack 1 Take the motorcycle off the center stand and then put the sidestand down 2 Loosen the locknut at each end of the swingarm and then loosen the axle nut 3 Place the motorcycle on the cen terstand 4 To tighten the drive chain turn the drive chai...

Page 74: ... will quickly wear out especially when riding in dusty or wet areas Service the drive chain as follows NOTICE ECA10583 The drive chain must be lubricated after washing the motorcycle riding in the rain or riding in wet areas 1 Clean the drive chain with kero sene and a small soft brush NOTICE To prevent damaging the O rings do not clean the drive chain with steam cleaners high pressure washers or ...

Page 75: ...eck or replace it WARNING Damage to the outer housing of cables may result in in ternal rusting and cause interfer ence with cable movement Replace damaged cables as soon as possi ble to prevent unsafe conditions EWA10711 EAU49920 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride In addi tion the cable should be lubricated by...

Page 76: ...pedal pivots should be lu bricated if necessary Brake pedal Shift pedal EAU23143 Checking and lubricating the brake and clutch levers The operation of the brake and clutch levers should be checked before each ride and the lever pivots should be lu bricated if necessary Brake lever Clutch lever Recommended lubricant Lithium soap based grease U1CWE2E0 book Page 31 Monday June 11 2012 1 56 PM ...

Page 77: ...ted if necessary WARNING EWA10741 If the centerstand or sidestand does not move up and down smoothly have a Yamaha dealer check or re pair it Otherwise the centerstand or sidestand could contact the ground and distract the operator resulting in a possible loss of control Recommended lubricants Brake lever Silicone grease Clutch lever Lithium soap based grease Recommended lubricant Lithium soap bas...

Page 78: ...heck the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level sur face and hold it in an upright posi tion WARNING To avoid injury securely support the vehicle so there is no danger of it falling over EWA10751 2 While applying the front brake push down hard on the handlebars several times to check if the front fork compresses and rebounds...

Page 79: ... bearings The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica tion chart If there is play in the wheel hub or if the wheel does not turn smoothly have a Yamaha dealer check the wheel bearings EAU50290 Battery The battery is located under the seat See page 3 18 This model is equipped with a VRLA Valve Regulated Lead Acid battery There...

Page 80: ...CA16521 To charge a VRLA Valve Regulated Lead Acid battery a special con stant voltage battery charger is re quired Using a conventional battery charger will damage the battery To store the battery 1 If the vehicle will not be used for more than one month remove the battery fully charge it and then place it in a cool dry place NOTICE When removing the battery be sure the key is turned to OFF then ...

Page 81: ...e starter relay cover as shown XJ6F XJ6F XJ6FA 1 Starter relay cover 2 Main fuse 3 Spare main fuse 4 Fuse box 2 4 3 1 1 Taillight fuse 2 Spare fuse 3 Headlight fuse 4 Ignition fuse 5 Signaling system fuse 6 Backup fuse for clock and immobilizer sys tem 7 Fuel injection system fuse 8 Radiator fan fuse 1 2 3 4 5 6 7 8 1 Starter relay cover 2 Main fuse 3 Spare main fuse 4 Fuse box 2 4 3 1 U1CWE2E0 bo...

Page 82: ...If the fuse immediately blows again have a Yamaha dealer check the electrical system 1 Taillight fuse 2 ABS control unit fuse 3 ABS solenoid fuse 4 ABS motor fuse 5 Spare fuse 6 Headlight fuse 7 Ignition fuse 8 Signaling system fuse 9 Backup fuse for clock and immobilizer sys tem 10 Fuel injection system fuse 11 Radiator fan fuse 1 5 5 6 7 8 9 10 11 2 34 Specified fuses Main fuse 30 0 A Headlight ...

Page 83: ... or thinner Headlight lens Do not affix any type of tinted film or stickers to the headlight lens Do not use a headlight bulb of a wattage higher than specified 1 Remove cowlings A and C See page 6 8 2 Disconnect the headlight coupler and then remove the headlight bulb cover 3 Unhook the headlight bulb holder and then remove the burnt out bulb 4 Place a new headlight bulb into po sition and then s...

Page 84: ... a new bulb into the socket 5 Install the socket together with the bulb by turning it clockwise 6 Install the seat EAU24204 Replacing a turn signal light bulb 1 Remove the turn signal light lens by removing the screw 2 Remove the burnt out bulb by pushing it in and turning it counter clockwise 1 Tail brake light bulb socket 1 1 Tail brake light bulb 2 Tail brake light bulb socket 2 1 1 Turn signal...

Page 85: ...nse plate light unit by removing the screws 2 Remove the license plate light bulb socket together with the bulb by pulling it out 3 Remove the burnt out bulb by pull ing it out 4 Insert a new bulb into the socket 5 Install the socket together with the bulb by pushing it in 6 Install the license plate light unit by installing the screws 1 Turn signal light bulb 1 1 License plate light unit 2 Screw ...

Page 86: ...A10821 To avoid injury securely support the vehicle so there is no danger of it falling over 1 Loosen the front wheel axle pinch bolt then the wheel axle and the brake caliper bolts 2 Place the vehicle on the center stand 3 Remove the brake caliper on each side by removing the bolts NOTICE Do not apply the brake after the brake calipers have been removed otherwise the brake pads will be forced shu...

Page 87: ...nd the brake caliper bolts to the specified torques 6 Push down hard on the handlebar several times to check for proper fork operation EAU44801 Rear wheel for non ABS mod els WARNING EWA14840 For the ABS model have a Yamaha dealer remove and install the wheel EAU32874 To remove the rear wheel WARNING EWA10821 To avoid injury securely support the vehicle so there is no danger of it falling over 1 L...

Page 88: ...ICE Do not apply the brake after the wheel has been removed to gether with the brake disc oth erwise the brake pads will be forced shut ECA11071 EAU48651 To install the rear wheel 1 Install the wheel and the brake cal iper bracket by inserting the wheel axle from the right hand side TIP Make sure that the slot in the brake caliper bracket is fit over the retain er on the swingarm Make sure that th...

Page 89: ... represent quick and easy procedures for checking these vital systems your self However should your motorcycle require any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are often inferi or have a shorter ser...

Page 90: ...ler check the vehicle Remove the spark plugs and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gaps or replace the spark plugs Have a Yamaha dealer check the vehicle The engine does not start Have a Yamaha dealer check the vehicle The engine does not start Check the battery Operate the electric starter 4 Battery The engine turns over quickly The engine turns ...

Page 91: ...pped press down on the cap while turning it counterclockwise and then remove the cap TIP If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommended coolant as soon as possible Wait until the engine has cooled Check the coolant level in the reservoir and radiator The coolant level is OK The coolant level is low Check the cooling system for l...

Page 92: ... outlet with a plastic bag after the engine has cooled down 2 Make sure that all caps and covers as well as all electrical couplers and connectors including the spark plug caps are tightly in stalled 3 Remove extremely stubborn dirt like oil burnt onto the crankcase with a degreasing agent and a brush but never apply such prod ucts onto seals gaskets sprock ets the drive chain and wheel axles Alwa...

Page 93: ...mild detergent and a soft clean sponge and then rinse thoroughly with clean water Use a toothbrush or bottlebrush for hard to reach areas Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning After riding in the rain near the sea or on salt sprayed roads Since sea salt or salt sprayed on roads during winter are extremely corro...

Page 94: ...ax to any rubber and plastic parts but treat them with a suitable care product Avoid using abrasive polishing compounds as they will wear away the paint TIP Consult a Yamaha dealer for ad vice on what products to use Washing rainy weather or humid climates can cause the headlight lens to fog Turning the headlight on for a short period of time will help remove the moisture from the lens EAU26182 St...

Page 95: ... the engine over EWA10951 e Remove the spark plug caps from the spark plugs and then install the spark plugs and the spark plug caps 4 Lubricate all control cables and the pivoting points of all levers and pedals as well as of the side stand centerstand 5 Check and if necessary correct the tire air pressure and then lift the motorcycle so that both of its wheels are off the ground Alterna tively t...

Page 96: ...0 Imp qt With oil filter cartridge replacement 2 80 L 2 96 US qt 2 46 Imp qt Cooling system Coolant reservoir capacity up to the maximum level mark 0 25 L 0 26 US qt 0 22 Imp qt Radiator capacity including all routes 2 00 L 2 11 US qt 1 76 Imp qt Air filter Air filter element Oil coated paper element Fuel Recommended fuel Regular unleaded gasoline only Fuel tank capacity 17 3 L 4 57 US gal 3 81 Im...

Page 97: ...i Rear 250 kPa 2 50 kgf cm 36 psi Loading condition XJ6F 90 185 kg 198 408 lb XJ6FA 90 180 kg 198 397 lb Front 250 kPa 2 50 kgf cm 36 psi Rear 290 kPa 2 90 kgf cm 42 psi High speed riding Front 225 kPa 2 25 kgf cm 33 psi Rear 250 kPa 2 50 kgf cm 36 psi Front wheel Wheel type Cast wheel Rim size 17M C x MT3 50 Rear wheel Wheel type Cast wheel Rim size 17M C x MT4 50 Front brake Type Dual disc brake...

Page 98: ...eter lighting LED Neutral indicator light LED High beam indicator light LED Oil level warning light LED Turn signal indicator light LED Coolant temperature warning light LED Engine trouble warning light LED ABS warning light XJ6FA LED Immobilizer system indicator light LED Fuses Main fuse 30 0 A Headlight fuse 20 0 A Taillight fuse 10 0 A Signaling system fuse 7 5 A Ignition fuse 10 0 A Radiator f...

Page 99: ...cation number is stamped into the steering head pipe Record this number in the space pro vided TIP The vehicle identification number is used to identify your motorcycle and may be used to register your motorcy cle with the licensing authority in your area EAU26480 Model label The model label is affixed to the frame under the seat See page 3 18 Record the information on this label in the space prov...

Page 100: ...ecking 6 33 Fuel 3 16 Fuel consumption tips for reducing 5 3 Fuel tank breather hose and overflow hose 3 17 Fuel tank cap 3 15 Fuses replacing 6 36 H Handlebar position adjusting 3 20 Handlebar switches 3 11 Hazard switch 3 12 Headlight bulb replacing 6 38 Helmet holder 3 18 High beam indicator light 3 4 Horn switch 3 12 I Identification numbers 9 1 Ignition circuit cut off system 3 22 Immobilizer...

Page 101: ...4 Troubleshooting charts 6 45 Turn signal indicator light 3 4 Turn signal light bulb replacing 6 39 Turn signal switch 3 12 V Valve clearance 6 20 Vehicle identification number 9 1 W Wheel bearings checking 6 34 Wheel front for non ABS models 6 41 Wheel rear for non ABS models 6 42 Wheels 6 23 U1CWE2E0 book Page 2 Monday June 11 2012 1 56 PM ...

Page 102: ...A5 yoko_Blank fm Page 1 Thursday December 8 2011 2 18 PM ...

Page 103: ...A5 yoko_Blank fm Page 1 Thursday December 8 2011 2 18 PM ...

Page 104: ...PRINTED IN JAPAN 2012 07 0 3 1 CR E DIC183 PRINTED ON RECYCLED PAPER ...

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Yamaha F Diver 510N XJ6F, Owner'S Manual

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