Yamaha EXCITER, Service Manual

Page: 104 / 349

ENG
CYLINDER AND PISTON ......................................................................................4-31
REMOVING THE CYLINDER AND PISTON ....................................................4-32
CHECKING THE CYLINDER AND PISTON .....................................................4-33
CHECKING THE PISTON RINGS ....................................................................4-34
CHECKING THE PISTON PIN ..........................................................................4-35
INSTALLING THE PISTON AND CYLINDER ...................................................4-36
GENERATOR AND STARTER CLUTCH ...............................................................4-38
REMOVING THE GENERATOR .......................................................................4-39
REMOVING THE STARTER CLUTCH (T135SE) .............................................4-40
CHECKING THE STARTER CLUTCH (T135SE) .............................................4-41
INSTALLING THE STARTER CLUTCH (T135SE) ............................................4-42
INSTALLING THE GENERATOR ......................................................................4-42
OILPUMP..............................................................................................................4-44
REMOVING THE OILPUMP............................................................................4-45
DISASSEMBLING THE OILPUMP..................................................................4-45
CHECKING THE OILPUMP.............................................................................4-46
ASSEMBLING THE OILPUMP........................................................................4-47
INSTALLING THE OILPUMP...........................................................................4-48
CLUTCH .................................................................................................................4-49
REMOVING THE CLUTCH ...............................................................................4-50
CHECKING THE FRICTION PLATES ..............................................................4-52
CHECKING THE CLUTCH PLATES .................................................................4-52
CHECKING THE CLUTCH SPRINGS ..............................................................4-53
CHECKING THE CLUTCH HOUSING .............................................................4-53
CHECKING THE CLUTCH BOSS ....................................................................4-53
CHECKING THE CLUTCH PRESSURE PLATE ..............................................4-54
CHECKING THE CLUTCH PUSH RODS .........................................................4-54
CHECKING THE PRIMARYDRIVEN GEAR ....................................................4-54
CHECKING THE CLUTCH SHOE HOUSING ..................................................4-55
CHECKING THE CLUTCH SHOE ....................................................................4-55
CHECKING THE CAGE ....................................................................................4-55
CHECKING THE CLUTCH RELEASE SHIFTARM ..........................................4-56
INSTALLING THE CLUTCH ..............................................................................4-56
SHIFT SHAFT ........................................................................................................4-58
REMOVING THE SHIFTSHAFT......................................................................4-59
CHECKING THE SHIFTSHAFT.......................................................................4-61
CHECKING THE STOPPER LEVER ................................................................4-61
CHECKING THE SHIFTGUIDE .......................................................................4-61
CHECKING THE OILSEAL..............................................................................4-61
INSTALLING THE SHIFTSHAFT.....................................................................4-62
CRANKCASE AND CRANKSHAFT ......................................................................4-63
DISASSEMBLING THE CRANKCASE .............................................................4-64
CHECKING THE CRANKSHAFTAND CONNECTING ROD ...........................4-65
CHECKING THE CRANKCASE .......................................................................4-67
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