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Yamaha CYGNUS.X XC125, Owner'S Manual

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Yamaha CYGNUS.X XC125 Owner'S Manual Download Page 56

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EAU1722A

PERIODIC MAINTENANCE AND ADJUSTMENT

EAU43641

Lubricating the front and rear 
brake levers

ZAUM00**

ZAUM00**

The pivoting points of the front and 
rear brake levers must be lubricated 
at the intervals specifi ed in the period-
ic maintenance and lubrication chart.

EAU23095

Checking and lubricating the 
cables

The operation of all control cables 
and the condition of the cables should 
be checked before each ride, and 
the cables and cable ends should be 
lubricated if necessary. If a cable is 
damaged or does not move smoothly, 
have a Yamaha dealer check or re-
place it. 

WARNING! Damage to the outer 
housing of cables may result in 
internal rusting and cause inter-
f e r e n c e   w i t h   c a b l e   m o v e m e n t . 
Replace damaged cables as soon 
as possible to prevent unsafe 
conditions.

[EWA10711]

Recommended lubricant:

Yamaha Chain and Cable Lube or 
engine oil

EAU23114

Checking and lubricating the 
throttle grip and cable

The operation of the throttle grip 
should be checked before each ride. 
In addition, the cable should be lubri-
cated by a Yamaha dealer at the inter-
vals specified in the periodic mainte-
nance chart.
The throttle cable is equipped with a 
rubber cover. Make sure that the cov-
er is securely installed. Even though 
the cover is installed correctly, it does 
not completely protect the cable from 
water entry. Therefore, use care not to 
pour water directly onto the cover or 
cable when washing the vehicle. If the 
cable or cover becomes dirty, wipe 
clean with a moist cloth.

4P9-F8199-E5_CS.indd   6-21

4P9-F8199-E5_CS.indd   6-21

2011/09/06   14:18:41

2011/09/06   14:18:41

Process Black

Process Black

Summary of Contents for CYGNUS.X XC125

Page 1: ...4P9 F8199 E5 XC125 OWNER S MANUAL Read this manual carefully before operating this vehicle 4P9 F8199 E5_CS indd 1 4P9 F8199 E5_CS indd 1 2011 09 06 14 31 01 2011 09 06 14 31 01 ...

Page 2: ...is manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold 4P9 F8199 E5_CS indd 2 4P9 F8199 E5_CS indd 2 2011 09 06 14 18 39 2011 09 06 14 18 39 Process Black Process Black ...

Page 3: ...en in this manual will help keep your scooter in the best possible condition If you have any further questions do not hesitate to contact your Yamaha dealer The Yamaha team wishes you many safe and pleasant rides So remember to put safety first Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most current product information available at ...

Page 4: ...le injury or death WARNING A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury NOTICE A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property TIP A TIP provides key information to make procedures easier or clearer Product and specifications are subject to change without notice 4P9 F8199 E5_CS indd...

Page 5: ...1st edition October 2011 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Taiwan Co Ltd is expressly prohibited Printed in Taiwan 4P9 F8199 E5_CS indd 5 4P9 F8199 E5_CS indd 5 2011 09 06 14 18 39 2011 09 06 14 18 39 Process Black Process Black ...

Page 6: ...ng the spark plug 6 8 Engine oil and oil strainer 6 10 Final transmission oil 6 12 Air filter and V belt case air filter elements 6 13 Checking the throttle grip free play 6 15 Valve clearance 6 15 Tires 6 16 Cast wheels 6 17 Checking the brake lever free play 6 18 Adjusting the rear brake lever free play 6 18 Checking the front brake pads and rear brake shoes 6 19 Checking the brake fluid level 6...

Page 7: ...OF CONTENTS Storage 7 4 SPECIFICATIONS 8 1 CONSUMER INFORMATION 9 1 Identification numbers 9 1 4P9 F8199 E5_CS indd 7 4P9 F8199 E5_CS indd 7 2011 09 06 14 18 39 2011 09 06 14 18 39 Process Black Process Black ...

Page 8: ... in traf fic is the predominating cause of automobile scooter accidents Many accidents have been caused by an automobile driver who did not see the scooter Mak ing yourself conspicuous appears to be very effective in reducing the chance of this type of acci dent Therefore Wear a brightly colored jacket Use extra caution when you are approaching and passing through intersections since in tersection...

Page 9: ... hazard The use of a jacket substantial shoes trousers gloves etc is effective in preventing or reducing abrasions or lacerations Never wear loose fitting clothes otherwise they could catch on the control levers or wheels and cause injury or an accident Always wear protective clothing that covers your legs ankles and feet The engine or exhaust system become very hot during or after operation and c...

Page 10: ...y as possible on both sides of the scooter to minimize imbalance or instability Shifting weights can create a sudden imbalance Make sure that accessories and cargo are securely attached to the scooter before riding Check accessory mounts and cargo restraints fre quently Properly adjust the suspen sion for your load suspension adjustable models only and check the condition and pres sure of your tir...

Page 11: ...t as possible and should be kept to a minimum Bulky or large accessories may seriously affect the stability of the scooter due to aerodynamic effects Wind may attempt to lift the scooter or the scooter may become unstable in cross winds These accessories may also cause instability when passing or being passed by large vehicles Certain accessories can dis place the operator from his or her normal r...

Page 12: ... the scooter check the brakes before riding Always wear a helmet gloves trousers tapered around the cuff and ankle so they do not flap and a bright colored jacket Do not carry too much luggage on the scooter An overloaded scooter is unstable Use a strong cord to secure any luggage to the carrier if equipped A loose bed and choke it in a rail to pre vent movement Secure the scooter with tie downs o...

Page 13: ...NFORMATION load will affect the stability of the scooter and could divert your at tention from the road See page 1 1 4P9 F8199 E5_CS indd 1 6 4P9 F8199 E5_CS indd 1 6 2011 09 06 14 18 39 2011 09 06 14 18 39 Process Black Process Black ...

Page 14: ...ent page 3 10 3 Rear turn signal light page 6 28 4 Tail brake light page 6 28 5 Kickstarter page 3 9 6 Air filter page 6 13 EAU10410 Left view EAU10401 DESCRIPTION 4 3 2 1 6 5 4P9 F8199 E5_CS indd 2 1 4P9 F8199 E5_CS indd 2 1 2011 09 06 14 18 39 2011 09 06 14 18 39 Process Black Process Black ...

Page 15: ... 1 Battery page 6 24 2 Front turn signal light page 6 28 3 Auxiliary light bulb page 6 29 4 Headlight page 6 27 5 Centerstand page 6 22 4 3 2 1 5 4P9 F8199 E5_CS indd 2 2 4P9 F8199 E5_CS indd 2 2 2011 09 06 14 18 39 2011 09 06 14 18 39 Process Black Process Black ...

Page 16: ...andlebar switches page 3 5 3 Speedometer page 3 3 4 Multi function display page 3 3 5 Front brake lever page 3 6 6 Right handlebar switch page 3 5 7 Main switch steering lock page 3 1 4 3 2 1 5 6 7 4P9 F8199 E5_CS indd 2 3 4P9 F8199 E5_CS indd 2 3 2011 09 06 14 18 39 2011 09 06 14 18 39 Process Black Process Black ...

Page 17: ...t comes on automatically when the engine is started and stays on until the key is turned to OFF or the sidestand is moved down EAU10661 OFF All electrical systems are off The key can be removed EWA10061 WARNING Never turn the key to OFF or LOCK while the vehicle is mov ing Otherwise the electrical sys tems will be switched off which may result in loss of control or an accident EAU10683 LOCK The st...

Page 18: ...urn signal indicator light 5 3 Engine trouble warning light EAU11020 Turn signal indicator light 5 This indicator light flashes when the turn signal switch is pushed to the left or right EAU11080 High beam indicator light This indicator light comes on when the high beam of the headlight is switched on EAUT1934 Engine trouble warning light This warning light flashes or stays on if an electrical cir...

Page 19: ...he speedometer shows the riding speed When the key is turned to ON the speedometer needle will sweep once across the speed range and then re turn to zero in order to test the electri cal circuit EAUT1957 Multi function display EWA14431 WARNING Be sure to stop the vehicle before making any setting changes to the multi function display Changing settings while riding can distract the operator and inc...

Page 20: ...LECT button until TRIP is displayed and then push the RESET button at least 1 second TIP If the tripmeter indicates have a Yamaha dealer check the multi function display as it may be faulty Oil change tripmeter To reset the oil change tripmeter se lect it by pushing the SELECT but ton until OIL CHANGE TRIP is dis played and then push the RESET button at least 3 seconds Push the SELECT button again...

Page 21: ... the second minute digit will start flashing 6 Push the SELECT button to set the second minute digit 7 Push the RESET button and then release it to start the clock Fuel meter The fuel meter indicates the amount of fuel in the fuel tank The display segments of the fuel meter disappear towards E Empty as the fuel level decreases When starts flashing refuel as soon as possible When the key is turned ...

Page 22: ...n EAU12721 Start switch With the sidestand up push this switch while applying the front or rear brake to crank the engine with the starter See page 5 1 for starting in structions prior to starting the engine EAU12900 Front brake lever ZAUM00 1 1 Front brake lever The front brake lever is located on the right handlebar grip To apply the front brake pull this lever toward the handlebar grip EAU12950...

Page 23: ...key is in the lock In addi tion the key cannot be removed if the cap is not properly closed and locked EWA11091 WARNING Make sure that the fuel tank cap is properly closed after filling fuel Leaking fuel is a fire hazard EAU13221 Fuel ZAUM00 1 2 1 Fuel tank filler tube 2 Fuel level Make sure there is sufficient gasoline in the tank EWA10881 WARNING Gasoline and gasoline vapors are extremely flamma...

Page 24: ...e with care Never siphon gasoline by mouth If you should swallow some gasoline or inhale a lot of gasoline vapor or get some gasoline in your eyes see your doctor immediately If gasoline spills on your skin wash with soap and water If gasoline spills on your clothing change your clothes EAU33520 Recommended fuel REGULAR UNLEADED GASO LINE ONLY Fuel tank capacity 7 4 L 1 96 US gal 1 63 Imp gal ECA1...

Page 25: ...hot exhaust system Make sure that the exhaust system has cooled down be fore doing any maintenance work Do not allow the engine to idle more than a few minutes Long idling can cause a build up of heat ECA10701 NOTICE Use only unleaded gasoline The use of leaded gasoline will cause unrepairable damage to the cata lytic converter EAU13680 Kickstarter ZAUM00 1 1 Kickstarter To start the engine fold o...

Page 26: ...o OPEN 3 Fold the seat up To close the seat 1 Fold the seat down and then push it down to lock it in place 2 Remove the key from the main switch if the scooter will be left unattended TIP Make sure that the seat is properly se cured before riding EAUT1713 Storage compartments Front storage compartment ZAUM00 1 1 Front storage compartment EWA11191 WARNING Do not exceed the load limit of 1 5 kg 3 3 ...

Page 27: ...may get wet while the scooter is being washed wrap any articles stored in the rear compartment in a plastic bag Do not keep anything valuable or breakable in the rear storage compartment EWAT1051 WARNING Do not exceed the load limit of 5 kg 11 lb for the rear storage compartment Do not exceed the maximum load of 157 kg 346 lb for the vehicle EAU15305 Sidestand ZAUM00 1 1 Sidestand The sidestand is...

Page 28: ...re check this system regularly and have a Yamaha dealer repair it if it does not function properly EAUT1095 Ignition circuit cut off system Check the operation of the sidestand switch according to the following pro cedure Turn the key on Put the sidestand up Push the start switch while applying either of the brake levers The engine will start Put the sidestand down If the engine stalls The sidesta...

Page 29: ...dures and schedules described in the Owner s Manual EWA11151 WARNING Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment dam age Do not operate the vehicle if you find any problem If a problem cannot be corrected by the procedures pro vided in this manual have the vehicle inspected by a Yamaha dealer 4P9 F8199 E5_CS indd 4 1 4P9 F8199 E5_CS ind...

Page 30: ...evel in reservoir If necessary add recommended brake fluid to specified level Check hydraulic system for leakage 6 18 6 20 Rear brake Check operation Lubricate cable if necessary Check lever free play Adjust if necessary 6 18 6 19 Throttle grip Make sure that operation is smooth Check throttle grip free play If necessary have Yamaha dealer adjust throttle grip free play and lubricate cable and gri...

Page 31: ...ll nuts bolts and screws are properly tightened Tighten if necessary Instruments lights signals and switches Check operation Correct if necessary 3 2 3 5 Sidestand switch Check operation of ignition circuit cut off system If system is not working correctly have Yamaha dealer check vehicle 3 11 4P9 F8199 E5_CS indd 4 3 4P9 F8199 E5_CS indd 4 3 2011 09 06 14 18 40 2011 09 06 14 18 40 Process Black P...

Page 32: ...EAUT1864 Starting the engine ECA10250 NOTICE See page 5 3 for engine break in instructions prior to operating the vehicle for the first time In order for the ignition circuit cut off system to enable starting the sides tand must be up See page 3 12 for more information 1 Turn the key to ON 2 Close the throttle completely 3 Start the engine by pushing the start switch while applying the front or re...

Page 33: ...oss them with cau tion Keep in mind that braking on a wet road is much more diffi cult Ride slowly down a hill as braking downhill can be very difficult 1 Close the throttle completely 2 Apply both front and rear brakes simultaneously while gradually increasing the pressure EAU16761 Starting off TIP Before starting off allow the engine to warm up 1 While pulling the rear brake lever with your left...

Page 34: ... During this period prolonged full throttle operation or any condition that might result in engine overheating must be avoided EAU16951 0 150 km 0 90 mi Avoid prolonged operation above 1 3 throttle After every hour of operation stop the engine and then let it cool for five to ten minutes Vary the engine speed from time to time Do not operate the engine at one set throttle position 150 500 km 90 30...

Page 35: ...become very hot park in a place where pedestri ans or children are not likely to touch them and be burned Do not park on a slope or on soft ground otherwise the ve hicle may overturn increasing the risk of a fuel leak and fire Do not park near grass or other flammable materials which might catch fire 4P9 F8199 E5_CS indd 5 4 4P9 F8199 E5_CS indd 5 4 2011 09 06 14 18 40 2011 09 06 14 18 40 Process ...

Page 36: ...cause shocks or fires Running the engine while ser vicing can lead to eye injury burns fire or carbon monox ide poisoning possibly lead ing to death See page 1 2 for more information about carbon monoxide EWA10330 WARNING This scooter is designed for use on paved roads only If this scooter is operated in abnormally dusty muddy or wet conditions the air filter element should be cleaned or replaced ...

Page 37: ...s provided in the owner s tool kit are intended to as sist you in the performance of preven tive maintenance and minor repairs However additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly TIP If you do not have the tools or expe rience required for a particular job have a Yamaha dealer perform it for you 4P9 F8199 E5_CS indd 6 2 4P9 F8199 E5_CS in...

Page 38: ... skills EAU46920 Periodic maintenance chart for the emission control system NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING ANNUAL CHECK 1000 km 600 mi 6000 km 3500 mi 12000 km 7000 mi 18000 km 10500 mi 24000 km 14000 mi 1 Fuel line Check fuel hoses for cracks or damage 2 Spark plug Check Clean and regap Replace 3 Valves Check valve clearance Adjust 4 Fuel injection Check engine idele speed 5 Ai...

Page 39: ...oes Whenever worn to the limit 5 Brake hose Check for cracks or damage Check for correct routing and clamping Replace Every 4 years 6 Wheels Check runout and for damage 7 Tires Check tread depth and for damage Replace if necessary Check air pressure Correct if necessary 8 Wheel bearings Check bearing for looseness or damage 9 Steering bearings Check bearing assemblies for looseness Moderately repa...

Page 40: ...eration and shock absorber for oil leakage 17 Engine oil Change See page 6 10 Check oil level and vehicle for oil leakage Every 3000 km 1800 mi 18 Engine oil strainer Clean Every 6000 km 3500 mi 19 Final transmission oil Check vehicle for oil leakage Change 20 V belt Replace Every 18000 km 10500 mi 21 Front and rear brake switches Check operation 22 Moving parts and ca bles Lubricate 23 Throttle g...

Page 41: ... more frequently when riding in unusually wet or dusty areas Hydraulic brake service After disassembling the brake master cylinder and caliper always change the fluid Regularly check the brake fluid level and fill the reservoir as required Every two years replace the internal components of the brake master cylinder and caliper and change the brake fluid Replace the brake hose every four years and ...

Page 42: ...C 4 Panel D EAUT1882 Panel A To remove the panel Remove the screws and then take the panel off ZAUM00 1 2 8 1 Panel A 2 Screw To install the panel Place the panel in the original posi tion and then install the screws Panel B To remove the panel Remove the screws and then take the panel off ZAUM00 1 2 2 1 Panel B 2 Screw To install the panel Place the panel in the original posi tion and then instal...

Page 43: ...l quick fasteners EAUT1835 Checking the spark plug The spark plug is an important engine component which is easy to check Since heat and deposits will cause any spark plug to slowly erode the spark plug should be removed and checked in accordance with the pe riodic maintenance and lubrication chart In addition the condition of the spark plug can reveal the condition of the engine To remove the spa...

Page 44: ...g 1 Measure the spark plug gap with a wire thickness gauge and if necessary adjust the gap to specification ZAUM00 1 1 Spark plug gap Spark plug gap 0 7 0 8 mm 0 028 0 031 in 2 Clean the surface of the spark plug gasket and its mating sur face and then wipe off any grime from the spark plug threads 3 Install the spark plug with the spark plug wrench and then tighten it to the specified torque Tigh...

Page 45: ...ean insert it back into the oil filler hole without screwing it in and then remove it again to check the oil level TIP The engine oil should be between the minimum and maximum level marks ZAUM00 1 2 1 Maximum level mark 2 Minimum level mark 4 If the engine oil is below the mini mum level mark add sufficient oil of the recommended type to raise it to the correct level 5 Insert the dipstick into the...

Page 46: ...tity 0 9 L 0 95 US qt 0 79 Imp qt ECA11670 NOTICE Do not use oils with a diesel specification of CD or oils of a higher quality than specified In addition do not use oils la beled ENERGY CONSERVING II or higher Be sure no foreign material en ters the crankcase 8 Start the engine and then let it idle for several minutes while checking it for oil leakage If oil is leaking immediately turn the en gin...

Page 47: ...oil ZAUM00 1 1 Final transmission oil filler cap 4 Remove the final transmission oil filler cap and its O ring from the final transmission case 5 Remove the final transmission oil drain bolt and its gasket to drain the oil from the final transmission case ZAUM00 1 1 Final transmission oil drain bolt 6 Install the final transmission oil drain bolt and its new gasket and then tighten the bolt to the...

Page 48: ... riding in unusually wet or dusty areas The air filter check hoses must be frequently checked and cleaned if necessary Replacing the air filter element 1 Place the scooter on the center stand 2 Remove the air filter case cover by removing the screws ZAUM00 1 2 6 1 Air filter case cover 2 Screw 3 Pull the air filter element out 4 Insert a new air filter element into the air filter case NOTICE Make ...

Page 49: ...crew ZAUM00 1 1 Air filter element holder 3 Pull the air filter element out and then clean it with solvent After cleaning remove the remain ing solvent by squeezing the element WARNING Use only a dedicated parts cleaning sol vent To avoid the risk of fire or explosion do not use gasoline or solvents with a low flash point EWA10431 NOTICE To avoid damaging the air filter element handle it gently an...

Page 50: ... with use resulting in improper air fuel mix ture and or engine noise To prevent this from occurring the valve clear ance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart EAU21384 Checking the throttle grip free play The throttle grip free play should mea sure 3 5 mm 0 12 0 20 in at the inner edge of the throttle grip Periodi cally ch...

Page 51: ...e measured on cold tires Up to 90 kg 198 lb Front 175 kPa 1 75 kgf cm2 25 psi Rear 200 kPa 2 00 kgf cm2 29 psi 90 kg 198 lb to maximum load Front 200 kPa 2 00 kgf cm2 29 psi Rear 225 kPa 2 25 kgf cm2 33 psi Maximum load 157 kg 346 lb Total weight of rider passenger cargo and accessories EWA10511 WARNING Never overload your vehicle Op eration of an overloaded vehicle could cause an accident Tire in...

Page 52: ...the tires should be left to a Yamaha dealer who has the necessary professional knowl edge and experience EAU21962 Cast wheels To maximize the performance dura bility and safe operation of your ve hicle note the following points regard ing the specified wheels The wheel rims should be checked for cracks bends warp age or other damage before each ride If any damage is found have a Yamaha dealer repl...

Page 53: ...ARNING If proper adjustment cannot be ob tained as described have a Yama ha dealer make this adjustment EAU37913 Checking the brake lever free play There should be no free play at the brake lever end If there is free play have a Yamaha dealer inspect the brake system EWA14211 WARNING A soft or spongy feeling in the brake lever can indicate the pres ence of air in the hydraulic system If there is a...

Page 54: ... 2 Wear limit line The rear brake is provided with a wear indicator which allows you to check the brake shoe wear without having to disassemble the brake To check the brake shoe wear check the position of the wear indicator while applying the brake If a brake shoe has worn to the point that the wear indicator reaches the wear limit line have a Yamaha dealer replace the brake shoes as a set EAU3234...

Page 55: ...ly As the brake pads wear it is normal for the brake fluid level to gradually go down A low brake fluid level may indicate worn brake pads and or brake system leakage therefore be sure to check the brake pads for wear and the brake system for leakage If the brake fluid level goes down suddenly have a Yamaha dealer check the cause be fore further riding EAU22721 Changing the brake fluid Have a Yama...

Page 56: ...ble movement Replace damaged cables as soon as possible to prevent unsafe conditions EWA10711 Recommended lubricant Yamaha Chain and Cable Lube or engine oil EAU23114 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride In addition the cable should be lubri cated by a Yamaha dealer at the inter vals specified in the periodic mai...

Page 57: ...ch ride and the pivots and metal to metal contact surfaces should be lubricated if necessary EWA10741 WARNING If the centerstand or sidestand does not move up and down smoothly have a Yamaha dealer check or repair it Otherwise the centerstand or sidestand could contact the ground and distract the operator resulting in a possible loss of control Recommended lubricant Lithium soap based grease 4P9 F...

Page 58: ...f the front fork compresses and re bounds smoothly ZAUM00 ECA10590 NOTICE If any damage is found or the front fork does not operate smoothly have a Yamaha dealer check or re pair it EAU45511 Checking the steering Worn or loose steering bearings may cause danger Therefore the opera tion of the steering must be checked as follows at the intervals specified in the periodic maintenance and lubrica tio...

Page 59: ...a Yamaha dealer check the wheel bearings EAUT1858 Battery ZAUM00 1 1 Battery This model is equipped with a VRLA Valve Regulated Lead Acid battery There is no need to check the electro lyte or to add distilled water However the battery lead connections need to be checked and if necessary tight ened TIP The battery is located behind panel D See page 6 8 EWA10760 WARNING Electrolyte is poisonous and ...

Page 60: ...special constant voltage battery charger is required Using a conventional battery charger will damage the battery To store the battery 1 If the vehicle will not be used for more than one month remove the battery fully charge it and then place it in a cool dry place NOTICE When removing the battery be sure the key is turned to OFF then discon nect the negative lead before disconnecting the positive...

Page 61: ...ARNING Do not use a fuse of a higher amper age rating than recommended to avoid causing extensive damage to the electrical sys tem and possibly a fire EWA15131 NOTICE After removing and installing the main fuse be sure to turn the main switch from ON to OFF three times in 3 seconds intervals to initialize the idle speed control system ECAT1062 Specified fuses Main fuse 20 A Headlight fuse 15 A Sig...

Page 62: ...alcohol or thinner Headlight lens Do not affix any type of tinted film or stickers to the headlight lens Do not use a headlight bulb of a wattage higher than specified 1 Place the vehicle on the center stand 2 Remove panel B See page 6 7 3 Disconnect the headlight coupler and then remove the bulb cover ZAUM00 1 1 Bulb cover 4 Unhook the headlight bulb holder and then remove the burnt out bulb ZAUM...

Page 63: ...t clock wise until it stops 6 Install the socket together with the bulb by turning it clockwise 7 Install the panel EAUT1923 Replacing the tail brake light bulb or a rear turn signal light bulb ZAUM00 3 1 2 4 1 Tail brake light lens 2 Turn signal light lens 3 Rear turn signal light bulb 4 Tail brake light bulb Tail brake light bulb 1 Remove the tail brake light lens by removing the screws 2 Remove...

Page 64: ... pulling it out 4 Insert a new bulb into the socket 5 Install the auxiliary light socket together with the bulb by turning it clockwise 6 Install the panel EAU25861 Troubleshooting Although Yamaha scooters receive a thorough inspection before shipment from the factory trouble may occur during operation Any problem in the fuel compression or ignition systems for example can cause poor starting and ...

Page 65: ...e area including pilot lights from water heaters or furnaces Gasoline or gasoline vapors can ignite or explode causing severe injury or property damage 4P9 F8199 E5_CS indd 6 30 4P9 F8199 E5_CS indd 6 30 2011 09 06 14 18 41 2011 09 06 14 18 41 Process Black Process Black ...

Page 66: ...spark plug and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug Have a Yamaha dealer check the vehicle The engine does not start Have a Yamaha dealer check the vehicle The engine does not start Check the battery Operate the electric starter 4 Battery The engine turns over quickly The engine turns over slowly The battery is good Chec...

Page 67: ...rmance Before cleaning 1 Cover the muffler outlet with a plastic bag after the engine has cooled down 2 Make sure that all caps and cov ers as well as all electrical cou plers and connectors including the spark plug cap are tightly installed 3 Remove extremely stubborn dirt like oil burnt onto the crankcase with a degreasing agent and a brush but never apply such products onto seals gaskets and wh...

Page 68: ...ality plastic polishing com pound after washing After normal use Remove dirt with warm water a mild detergent and a soft clean sponge and then rinse thoroughly with clean water Use a toothbrush or bottlebrush for hard to reach areas Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning After riding in the rain near the sea or ...

Page 69: ...ary clean the brake discs and brake linings with a regular brake disc cleaner or acetone and wash the tires with warm water and a mild de tergent Before operating the vehicle test its braking performance and cornering behavior ECA10800 NOTICE Apply spray oil and wax spar ingly and make sure to wipe off any excess Never apply oil or wax to any rubber and plastic parts but treat them with a suitable...

Page 70: ...hen lift the scooter so that both of its wheels are off the ground Alter natively turn the wheels a little every month in order to prevent the tires from becoming degraded in one spot 6 Cover the muffler outlet with a plastic bag to prevent moisture from entering it 7 Remove the battery and fully charge it Store it in a cool dry place and charge it once a month Do not store the battery in an exces...

Page 71: ... 9 7 5 EAU25991 SCOOTER CARE AND STORAGE TIP Make any necessary repairs before storing the scooter 4P9 F8199 E5_CS indd 7 5 4P9 F8199 E5_CS indd 7 5 2011 09 06 14 18 41 2011 09 06 14 18 41 Process Black Process Black ...

Page 72: ...E 20W 50 SAE 10W 40 SAE 10W 50 Recommended engine oil grade API service SG type or higher JASO standard MA Engine oil quantity Periodic oil change 0 90 L 0 95 US qt 0 79 Imp qt Final transmission oil Type SAE 10W 30 type SE motor oil Quantity 0 11 L 0 12 US qt 0 10 Imp qt Air filter Air filter element Wet element Fuel Recommended fuel Regular unleaded gasoline only Fuel tank capacity 7 4 L 1 96 US...

Page 73: ... Drum brake Operation Left hand operation Front suspension Type Telescopic fork Spring shock absorber type Coil spring oil damper Wheel travel 78 0 mm 3 07 in Rear suspension Type Unit swing Spring shock absorber type Coil spring oil damper Wheel travel 95 5 mm 3 76 in Electrical system Ignition system TCI Charging system AC magneto Battery Model MF YT7B BS Voltage capacity 12 V 6 5 Ah Headlight B...

Page 74: ...ling system fuse 15 0 A Ignition fuse 7 5 A Backup fuse 7 5 A Spare fuse 20 0 A x 1 Spare fuse 7 5 A x 1 Spare fuse 15 0 A x 1 4P9 F8199 E5_CS indd 8 3 4P9 F8199 E5_CS indd 8 3 2011 09 06 14 18 41 2011 09 06 14 18 41 Process Black Process Black ...

Page 75: ...ehicle identification number The vehicle identification number is stamped into the frame TIP The vehicle identification number is used to identify your motorcycle and may be used to register your motorcy cle with the licensing authority in your area EAUT1440 Model label ZAUM00 1 1 Model label The model label is affixed to the inside of the storage compartment See page 3 10 Record the information o...

Page 76: ... 3 2 K Keyhole cover 3 2 Kickstarter 3 9 M Maintenance emission control system 6 3 Maintenance and lubrication periodic 6 4 Main switch steering lock 3 1 Matte color caution 7 1 Model label 9 1 Multi function display 3 3 P Panels removing and installing 6 7 Parking 5 4 Part locations 2 1 R Rear brake lever free play adjusting 6 18 S Safe riding points 1 5 Safety information 1 1 Seat 3 10 Sidestand...

Page 77: ...INDEX 4P9 F8199 E5_CS indd 9 3 4P9 F8199 E5_CS indd 9 3 2011 09 06 14 18 42 2011 09 06 14 18 42 Process Black Process Black ...

Page 78: ...INDEX 4P9 F8199 E5_CS indd 9 4 4P9 F8199 E5_CS indd 9 4 2011 09 06 14 18 42 2011 09 06 14 18 42 Process Black Process Black ...

Page 79: ...INDEX 4P9 F8199 E5_CS indd 9 5 4P9 F8199 E5_CS indd 9 5 2011 09 06 14 18 42 2011 09 06 14 18 42 Process Black Process Black ...

Page 80: ...PRINTED IN TAIWAN 2011 10 0 8 1 E 4P9 F8199 E5_CS indd 9 6 4P9 F8199 E5_CS indd 9 6 2011 09 06 14 31 04 2011 09 06 14 31 04 ...

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