Yamaha CROSS CONNECT Series Assembly Manual Download

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INSTALLING THE INCLUDED PARTS

– 13 –

TIP

Adjust to a position at which it is easy for the cus-
tomer to operate the front and rear brake levers and
within the range of play of the brake levers.

After adjusting the brake lever opening, check
that the rotation of the front and rear wheels is
not heavy.

NOTICE

Summary of Contents for CROSS CONNECT Series

Page 1: ...2018 ASSEMBLY MANUAL CROSS CONNECT PW70CNL PW70CNM PW70CNS LIT 15666 00 04 X1M 28107 13 ...

Page 2: ...l where applicable The procedures below are described in the order that the procedures are carried out correctly and completely Failure to do so can result in poor performance and possible harm to the bicycle and or rider Particularly important information is distinguished in this manual by the following notations Follow the instructions in the Dealer Warranty Handbook Procedure Section This is th...

Page 3: ... box 1 2 Front wheel 3 Front fender 8 Do not use a cutter scissors or other sharp object to open the part boxes otherwise the included parts could be damaged 8 Wear suitable protective gear such as gloves when handling and opening the part boxes NOTICE 1 3 2 ...

Page 4: ...is subject to change without notice No Part names Q ty Remarks 1 Front wheel 1 2 Front fender 1 3 Part box 1 1 4 Part box 2 1 3 in part box 1 5 Part box 3 1 3 in part box 1 6 Part box 4 1 3 in part box 1 7 Saddle and seat post assembly 1 8 Front axle 1 9 Pedals 2 1 each for left and right 0 Bell 1 q Front reflector 1 w Owner s manual 1 e Button cell battery 1 w in owner s manual pouch Standard CR2...

Page 5: ...INCLUDED PARTS 3 7 9 1 3 2 q w 7 8 9 0 4 5 6 r t e ...

Page 6: ...e portion c of the front fender 1 Adjust the installation position of the front fender 1 and tighten the bolts a and d to the speci fied torques 2 Installing the front wheel and fork end Remove the spacer b from the front disc cali per a Give the removed spacer b to the customer explaining how it is used Tighten the bolts and nuts to the specified torques Failure to tighten the bolts and nuts to t...

Page 7: ... 2 is inserted with the collar open it will close when pressed in 8 When the collar e is closed turn the nut f approximately 1 8 turn counterclockwise while keeping it pressed in the collar will then open Check that the collar e of the front axle 2 goes through the hole in the right side of the fork end and that the collar is actually open Turn the nut f while keeping it pressed to pre vent the le...

Page 8: ...ebar holder c bolts d to the specified torque 8 Position the lever when it cannot touch obstacles while the bicycle is moving If not the lever could be unlocked unexpectedly causing the front wheel to come off result ing in an accident with severe injury or death 8 Fasten the lever d at position where the tip does not touch other parts when the lever d is lowered 8 Fasten the lever d facing backwa...

Page 9: ...to the bracket b as shown then tighten the bolt c to the specified torque TIP Install in such a way that the headlight points down ward from horizontal and shines on the road approximately 33 feet 10 meters ahead 6 Installing the front reflector Install the front reflector 1 in the position a shown in the illustration then tighten it together with the stay 2 and screw 3 TIP Adjust so that the fron...

Page 10: ...position shown in the illustration Clamp the front shift wire 4 and headlight lead 5 with the plastic locking ties 9 at the position shown in the illustration Clamp the rear brake hose 2 rear shift wire 3 and display unit lead 7 with the plastic locking ties 0 at the position shown in the illustration Clamp the front shift wire 4 and switch unit lead 6 with the wire clip q at the position shown in...

Page 11: ... shown in the illustration Check that the front brake hose 1 rear brake hose 2 rear shift wire 3 front shift wire 4 display unit lead 7 wire clip 8 and plastic locking ties 0 are placed as shown in the illus tration Check that the rear brake hose 2 rear shift wire 3 and speed sensor lead w are routed as shown in the illustration 9 5 1 4 8 4 3 2 8 1 0 7 w 3 2 ...

Page 12: ...b is not visible If installed at a posi tion at which the raise limit b is visible the seat post clamp or even frame may break which could cause the rider to lose control and fall 8 Always tighten fasteners to the correct torque Bolts that are too tight can stretch and deform Bolts that are too loose can move and fatigue Either mistake can lead to a sudden failure of the bolt causing the rider to ...

Page 13: ... unit s time A Press the power switch a to turn on the power B Press and hold the function select switch b 2 seconds or longer until the function display c switches to the main menu display C Press the assist mode switch d display TIME ADJ on the main menu display then press the function select switch b to set D The hours value increases when the assist mode switch f is pressed while the Hour sec ...

Page 14: ...C Press the assist mode switch c display SPEED SNSR on the diagnosis function selection screen b then press the function select switch d to set D Check that the speedometer e is displayed and that the speed sensor checking mode has been set E The number displayed on the speedometer e counts up when the rear wheel is lifted off the ground and turned The number increases by 1 for 1 turn Check that t...

Page 15: ...a position at which it is easy for the cus tomer to operate the front and rear brake levers and within the range of play of the brake levers After adjusting the brake lever opening check that the rotation of the front and rear wheels is not heavy NOTICE ...

Page 16: ...he chain 8 Bell sound 8 Battery pack locking operation Check that the battery pack locks securely 8 Check of battery pack and battery charger operation 8 Operation of the meter switches and drive unit 8 Light brightness and angle of the headlight Check that the headlight shines on the road approximately 33 ft 10 m ahead 8 Installation state of the reflectors 8 Maximum tire air pressure Front tire ...

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