Yamaha BLASTER YFS200M Owner'S Manual Download Page 150

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Summary of Contents for BLASTER YFS200M

Page 1: ... s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m ...

Page 2: ... 11 1 1 1 1 1 1 1 1 1 11 NO POSTAGE NECESSARY IF MAILED IN THE UNITED STATES www blasterforum com Page 2 B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c...

Page 3: ... a Yamaha dealer AN IMPORTANT SAFETY MESSAGE READ THIS MANUAL TOGETHER WITH TIPS FOR THE ATV RIDER CAREFULLY AND COM PLETELY BEFORE OPERATING YOUR MACHINE MAKE SURE YOU UNDERSTAND ALL INSTRUCTIONS PAY CLOSE ATTENTION TO THE WARNING AND CAUTION LABELS ON THE MACHINE NEVER OPERATE AN ATV WITHOUT PROPER TRAINING OR INSTRUCTION FREE TRAINING IS AVAILABLE TO ANYONE WHO BUYS A NEW ATV CALL 1 800 447 470...

Page 4: ...r death to the machine operator a bystander or a person inspecting or repairing the machine CAUTION NOTE A CAUTION indicates special precautions that must be taken to avoid damage to the machine A NOTE provides key information to make procedures easier or clearer www blasterforum com Page 4 B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o ...

Page 5: ...2 AFFIX DEALER LABEL HERE L _j YFS200M OWNER S MANUAL 1999 by Yamaha Motor Corporation U S A 1st Edition March 1999 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited P N LIT 11626 13 07 www blasterforum com Page 5 B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B ...

Page 6: ...idcator light checking method 4 2 Handlebar switches 4 3 Throttle lever 4 4 Throttle OverRide System 4 5 Speed limiter 4 6 Clutch lever 4 7 Front brake lever 4 7 Rear brake pedal 4 8 Parking brake 4 8 Shift pedal 4 10 Kick starter 4 10 Fuel tank cap 4 11 Fuel cock 4 11 Starter choke 4 12 www blasterforum com Page 6 B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m...

Page 7: ...Fittings and fasteners 5 6 IRIDIN YOUR ATV 7 1 Gettrng to know your ATV 7 3 Lights 5 6 Ride with care and good Switches 5 6 judgement 7 4 Tires 5 7 Be careful where you ride 7 16 How to measure tire pressure 5 8 Turning your ATV 7 23 Tire wear limit 5 9 Climbing uphill 7 25 Riding downhill 7 30 Crossing a slope 7 32 www blasterforum com Page 7 B l a s t e r f o r u m c o m B l a s t e r f o r u m ...

Page 8: ...n 8 7 lubrication 8 27 Air filter cleaning 8 8 Steering shaft lubrication 8 28 Spark arrester cleaning 8 11 Wheel removal 8 29 Carburetor settings 8 13 Wheel installation 8 29 Idle speed adjustment 8 18 Replacing the headlight bulb 8 30 Throttle lever adjustment 8 19 Headlight beam adjustment 8 31 Front brake shoe inspection 8 20 Troubleshooting 8 32 Rear brake pad inspection 8 20 Troubleshooting ...

Page 9: ...HANDS ON TRAINING COURSE OFFERED BY YAMAHA ASK YOUR DEALER FOR DETAILS OR CALL 1 800 447 4700 1 Ll w a If you have any questions about these points or if you purchased your ATV from an authorized Yamaha 11 dealership and were not informed of the age recommendation for your ATV by the dealership please fill out the information below and mail this card to Yamaha today CJ Name ATV Model Purchase Date...

Page 10: ... a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m ...

Page 11: ...AMAHA EXTENDED SERVICE Y E S 14 1 www blasterforum com Page 11 B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m ...

Page 12: ... CAN CAUSE LOSS OF CONTROL LOSS OF CONTROL CAN RESULT IN SEVERE INJURY OR DEATH OPERATING TIRE PRESSURE Set with tires cold Recommended FRONT 30 kPa 0 30 kgf cm 4 4 psi REAR 25 kPa 0 25 kgf cm 3 6 psi Minimum FRONT 27 kPa 0 27 kgf cm 3 9 psi REAR 22 kPa 0 22 kgf cm 3 2 psi Never set tire pressure below minimum It could cause the tire to dislodge from the rim LOADING Maximum Vehicle Load 100 kg 220...

Page 13: ...other vehicle with a passenger passengers affect balance and steering and increase risk of losing control ALWAYS use proper riding techniques to avoid vehicle overturns on hills and rough terrain and in turns avoid paved surfaces pavement may seriously affect handling and control LOCATE AND READ OWNER S MANUAL FOLLOW ALL INSTRUCTIONS AND WARNINGS For replacement manual call 1 800 532 1558 5FE 2156...

Page 14: ...rtified instructor Contact an authorized ATV deal er or call 1 800 447 4700 to find out about the training courses nearest you Always follow these age recommendation A child under 16 years old should never operate an ATV with engine size greater than 90cc Never allow a child under age 16 to operate an ATV without adult supervision and never allow continued use of an ATV by a child if he or she doe...

Page 15: ...our experience Never attempt wheelies jumps or other stunts Always inspect your ATV each time you use it to make sure it is in safe operating condition Always follow the inspection and maintenance procedures and schedules described in this manual Always keep both hands on the handlebars and both feet on the footpegs of the ATV during operation Always go slowly and be extra careful when operating o...

Page 16: ...w proper procedures for going down hills and for braking on hills as described in this manual Check the terrain carefully before you start down any hill Shift your weight backward Never go down a hill at high speed Avoid going down a hill at an angle that would cause the vehicle to lean sharply to one side Go straight down the hill where possible Always follow proper procedures for crossing the si...

Page 17: ...on level smooth terrail On extremely slippery surfaces such as ice go slowly and be very cautious in order to reduce the chance of skidding or sliding out of control Never operate an ATV in fast flowing water or in water deeper than that recommended in this manual Remember that wet brakes may have reduced stopping ability Test your brakes after leaving water If necessary apply them several times t...

Page 18: ...ATV SAFETY call the Consumer Products Safety Commission at 1 800 638 2772 or the ATV Distributor s Safety Hotline at 1 800 852 5344 2 5 www blasterforum com Page 18 B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c...

Page 19: ...t upright and that the fuel cock is in the OFF position Otherwise fuel may leak out of the carbu retor or fuel tank WHAT CAN HAPPEN Gasoline is poisonous and can cause injuries HOW TO AVOID THE HAZARD If you should swallow some gasoline or inhale a lot of gasoline vapor or get some gasoline in your eyes see your doctor immediately If gasoline spills on your skin wash with soap and water If gasolin...

Page 20: ...HE HAZARD Always operate your machine in an area with adequate ventilation www blasterforum com Page 20 B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c ...

Page 21: ...ever 9 Fuel cock 19 Handlebar switch 10 Starter choke NOTE _______________________ The machine you have purchased may differ slightly from those shown in the figures of this manual www blasterforum com Page 21 B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t ...

Page 22: ...ORMATION I 3 2 EBUOUUJb Key identification number The key identification number is stamped on the key as shown in the following illustration This number can be used for ordering a new I key 1 Key identification number www blasterforum com Page 22 B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l...

Page 23: ...e frame Record the information on this label in the space provided This information will be needed to order spare parts from your Yamaha dealer 1 Model label www blasterforum com Page 23 B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l...

Page 24: ... EBU00043 Indicator lights EBU00046 Oil level indicator light OIL This light comes on when the oil level is low I The light circuit can be checked by the fol lowing procedure CAUTION Always make sure there is enough engine oil before starting the engine 1 Main switch www blasterforum com Page 24 B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r...

Page 25: ...f the main switch is turned off after the oil level indicator light goes off and the engine is immediately started again the oil level indicator light may not come on This does not indicate a circuit failure 4 2 t IThe oil level indicator I light stays on Y Supply engine oil J www blasterforum com Page 25 B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l...

Page 26: ...EBU00057 Lights switch LIGHTS Turn the switch to LO for the low beam and the taillight Turn the switch to HI for the high beam and the taillight NOTE _______________________ The headlight and taillight can be turned on only when the engine is started www blasterforum com Page 26 B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m ...

Page 27: ...nction of throttle WHAT CAN HAPPEN The throttle could be hard to operate making it difficult to speed up or slow down when you need to This could cause an accident HOW TO AVOID THE HAZARD Check the operation of the throttle lever before you start the engine If it does not work smoothly check for the cause Correct the problem before riding the ATV Consult a Yamaha dealer if you can t find or solve ...

Page 28: ...N Riding with a malfunction increases the chance for an accident and injury HOW TO AVOID THE HAZARD Make sure that the cause of the malfunc tion is corrected before restarting the engine You should have the ATV inspect ed by a Yamaha dealer 4 5 www blasterforum com Page 28 B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a ...

Page 29: ... damaged Improper throttle operation could result You could lose control have an accident or be injured HOW TO AVOID THE HAZARD Do not turn the speed adjuster out more than 12 mm 0 47 in Always make sure the throttle lever free play is adjusted to 4 6 mm 0 16 0 24 in See page 8 19 www blasterforum com Page 29 B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m...

Page 30: ...BU00070 Front brake lever The front brake lever is located on the right handlebar Pull it toward the handlebar to apply the front brake 1 Front brake lever www blasterforum com Page 30 B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a...

Page 31: ...e lever while pushing the button then push down the lock plate to apply the parking brake Squeeze the front brake lever to release the parking brake 1 Button 2 Lock plate www blasterforum com Page 31 B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r ...

Page 32: ...h could cause an accident You could also wear out the brakes pre maturely HOW TO AVOID THE HAZARD Always set the parking brake before start ing the engine Always be sure you have released the parking brake before you begin to ride www blasterforum com Page 32 B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r ...

Page 33: ...hen kick smoothly and forcefully to start the engine This model has a primary coupled kick starter so the engine can be started in any gear if the clutch is disengaged However shifting to neutral before starting is recommended 1 Kick starter www blasterforum com Page 33 B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t...

Page 34: ...ormal riding is done with the lever in this position RES This indicates reserve If you run out of fuel while riding turn the lever to this position THEN FILL THE FUEL TANK AT THE FIRST OPPORTUNITY After refuelling return the fuel cock lever to the ON position RES ON 4 11 L __J www blasterforum com Page 34 B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l...

Page 35: ... See page 6 1 1 Starter choke 4 12 EBU00567 Seat To remove the seat pull the seat lock lever upward and pull up the seat at the rear 1 Seat lock lever www blasterforum com Page 35 B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t ...

Page 36: ... that the seat is securely fitted 4 13 www blasterforum com Page 36 B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m ...

Page 37: ... WARNING POTENTIAL HAZARD Improper shock absorber adjustment WHAT CAN HAPPEN Uneven adjustment can cause poor han dling and loss of stability which could lead to an accident HOW TO AVOID THE HAZARD Always adjust the shock absorbers on the htft and right side to the same setting www blasterforum com Page 37 B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B ...

Page 38: ...attempt to turn the adjuster beyond the maximum or minimum setting 3 The length of the spring changes 1 mm 0 04 in per turn of the adjuster Standard length 230 mm 9 1 in Minimum length Hard 222 mm 8 7 in Maximum length Soft 234 mm 9 2 in a Spring length www blasterforum com Page 38 B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o...

Page 39: ... HAZARD 1 Do not tamper with or attempt to open the cylinder assembly 2 Do not subject the shock absorber to an open flame or other high heat 3 Do not deform or damage the cylinder in anyway 4 Do not dispose of a damaged or worn out shock absorber yourself Take the unit to a Yamaha dealer www blasterforum com Page 39 B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u...

Page 40: ...m com Page 40 B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m ...

Page 41: ...ngine oil o Check oil level 5 5 o Fill with oil if necessary Drive chain o Check chain slack and ondition 5 6 8 25 8 26 o Adjust if necessary Throttle o Check for proper throttle cable operation 5 6 8 19 Wheels and tires o Check tire pressure wear and damage 5 7 5 9 8 29 Fittings and fasteners o Check all fittings and fasteners 5 6 Lights o Check for proper operation 5 6 8 30 8 31 5 1 www blasterf...

Page 42: ...t adjust it See pages 8 21 8 22 for details Check operation of the lever and pedal They should move smoothly and there should be a firm feeling when the brake is applied If not have the machine inspected by a Yamaha dealer 2 Brake operation Test the brakes at slow speed after start ing out to make sure they are working properly If the brakes do not provide proper braking performance inspect the br...

Page 43: ...38 US gal Reserve 2 0 L 0 44 Imp gal 0 53 US gal Your Yamaha engine has been designed to use premium unleaded gasoline with a pump octane number R Ml 2 of 90 or higher or research octane number of 95 or higher If knocking or pinging occurs use a different brand of gasoline Unleaded fuel will give you longer spark plug life and reduced main tenance cost If unleaded gasoline is not available then le...

Page 44: ... the fuel tank is overfilled fuel could spill out due to heat from the engine or the sun HOW TO AVOID THE HAZARD Do not overfill the fuel tank Be careful not to spill fuel especially on the engine or exhaust pipe Wipe up any spilled fuel immediately Be sure the fuel tank cap is closed securely Do not refuel right after the engine has been running and is still very hot www blasterforum com Page 44 ...

Page 45: ...4 10W30 or SAE 10W30 Recommended oil classification API Service SE SF SG type or higher Be sure to use motor oils that do not contain anti friction modifiers Passenger car motor oils often labeled Energy Conserving contain anti friction additives which will cause clutch and or starter clutch slippage resulting in reduced component life and poor engine performance www blasterforum com Page 45 B l a...

Page 46: ...is fittings and fasteners before a ride Take the machine to a Yamaha dealer or refer to the Service Manual for correct tightening torque EBU00153 Lights Check the headlight and taillight to make sure they are in working condition Repair as necessary for proper operation EBU00155 Switches Check the operation of the headlight switch engine stop switch and any other switches Repair as necessary for p...

Page 47: ... 2 The tires should be set to the recom mended pressure Recommended tire pressure Front 30 kPa 0 30 kgf cm2 4 4 psi Rear 25 kPa 0 25 kgf cm2 3 6 psi Check and adjust tire pressures when the tires are cold Tire pressures must be equal on both sides 3 Tire pressure below the minimum specified could cause the tire to dis lodge from the rim under severe riding conditions The following are minimums Fro...

Page 48: ...dirt in the gauge could cause the first reading to be incorrect 5 8 Set pressure with tires cold Set tire pressures to the following specifica tions Recommended Minimum Maximum pressure 30 kPa 27 kPa 33 kPa Front 0 30 kgf cm 0 27 kgf cm 0 33 kgf cm 4 4 psi 3 9 psi 4 7 psi 25 kPa 22 kPa 28 kPa Rear 0 25 kgf cm 0 22 kgf cm 0 28 kgf cm 3 6 psi 3 2 psi 4 0 psi 1 Low pressure tire gauge www blasterforu...

Page 49: ... blasterforum com Page 49 B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m ...

Page 50: ...able to control the ATV which could lead to an accident or colli sion HOW TO AVOID THE HAZARD When riding in cold weather always make sure all control cables work smoothly before you begin riding 1 Set the parking brake 2 Turn the fuel cock to ON 3 Turn the main switch to ON and the engine stop switch to RUN 4 Shift the transmission into neutral 5 Use the starter choke in reference to the figure I...

Page 51: ... position G the starter choke should be returned to position to warm up the engine If the engine is started with the starter choke in posi tion keep the starter choke in this position to warm up the engine 8 Continue warming up the engine until it idles smoothly and return the starter choke to position before riding See the Engine break in section prior to operating engine for the first time www b...

Page 52: ...celerate hard with a cold engine To see whether or not the engine is warm check if it responds to the throttle normally with the starter choke turned off www blasterforum com Page 52 B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s...

Page 53: ...do not tow the machine a long distance Even in neutral position the transmission is only properly lubri cated when the engine is running Inadequate lubrication may cause dam age 2 Always use the clutch when changing gears The engine transmission and dri vetrain are not designed to withstand the shock of forced shifting and can be damaged by shifting without the clutch www blasterforum com Page 53 ...

Page 54: ... part way and gradually release the clutch lever 8 Follow the same procedure when shifting to the next higher gear A WARNING POTENTIAL HAZARD Opening the throttle abruptly or releasing the clutch lever to quickly WHAT CAN HAPPEN The machine could wheelie This would increase the chance of an accident includ ing overturn HOW TO AVOID THE HAZARD Open the throttle gradually Release the clutch lever gr...

Page 55: ... gear when the engine speed is too high WHAT CAN HAPPEN The wheels could stop rotating This could cause loss of control an accident and injury It could also cause engine or drive train damage HOW TO AVOID THE HAZARD Make sure the engine has sufficiently slowed before shifting to a lower gear www blasterforum com Page 55 B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o ...

Page 56: ...the engine by cruising at lower r min so the engine can rid itself of the tem porary build up of heat 6 7 If any abnormality is noticed during this peri od consult a Yamaha dealer 1 0 10 hours Avoid continuous operation above half throttle Allow a cooling off period of five to ten minutes after every hour of opera tion Vary the speed of the machine from time to time Do not operate it at one set th...

Page 57: ...k plate 6 8 www blasterforum com Page 57 B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m ...

Page 58: ...all on hills that are so steep you could not walk up them easily 6 9 1 Bring the machine to a stop by applying the brakes in low gear 2 Stop the engine and release the clutch lever 3 With the front and rear brakes applied apply the parking brake and slowly release the rear brake pedal www blasterforum com Page 58 B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c...

Page 59: ...ry which can shift position or come off while you are riding could affect your ability to control the ATV Do not mount an accessory where it could interfere with your ability to control the ATV Examples include but are not limited to a heavy or bulky object attached to the handlebars which could make steering dif ficult an accessory that limits your ability to move around on the seat or one that l...

Page 60: ...ing load can cause an acci dent Make sure the load does not interfere with controls or your ability to see where you are going Ride more slowly than you would without a load The more weight you carry the slower you should go Although conditions vary it is good practice not to exceed 2nd gear whenever you are carrying heavier loads or when towing a trailer Allow more braking distance A heavier vehi...

Page 61: ...duce speed when carrying cargo or pulling a trailer Allow greater distance for braking 6 12 EBU00558 A WARNING Indicates a potential hazard that could result in serious injury or death www blasterforum com Page 61 B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a ...

Page 62: ...a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m ...

Page 63: ...l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m ...

Page 64: ...e But it is essential to familiarize yourself with the operation of the ATV to achieve the skill necessary to enjoy riding safely Before you begin to ride be sure you have read this Owner s Manual completely and understand the operation of the controls 7 3 Pay particular attention to the safety informa tion on pages 2 1 2 7 Please also read all caution and warning labels on your ATV www blasterfor...

Page 65: ...ARD Beginning and inexperienced operators should complete the certified training course offered by Yamaha They should then regularly practice the skills learned in the course and the operating techniques described in this Owner s Manual For more information about the training course contact an authorized ATV dealer or call 1 800 447 4700 Riding your machine requires skills acquired through practic...

Page 66: ... of the child HOW TO AVOID THE HAZARD A child under 16 should never operate an ATV with engine size greater than 90cc 7 5 www blasterforum com Page 66 B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t...

Page 67: ...ID THE HAZARD Never carry a passenger The long seat is to allow the operator to shift position as needed during operation It is not for car rying passengers 7 6 www blasterforum com Page 67 B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m ...

Page 68: ...et Goggles 7 7 Operating without protective clothing increases your chances of severe injury in the event of an accident HOW TO AVOID THE HAZARD Always wear an approved motorcycle hel met that fits properly You should also wear eye protection goggles or face shield gloves boots long sleeved shirt or jacket long pants www blasterforum com Page 68 B l a s t e r f o r u m c o m B l a s t e r f o r u ...

Page 69: ...re slowly Could affect your balance and perception Could result in an accident HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while driving this ATV www blasterforum com Page 69 B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m ...

Page 70: ...ing this ATV with improper tires or with improper or uneven tire pressure WHAT CAN HAPPEN Use of improper tires on this ATV or oper ation of this ATV with improper or uneven tire pressure may cause loss of control increasing your risk of an accident HOW TO AVOID THE HAZARD Always use the size and type tires speci fied in the Owner s Manual for this vehicle on pages 5 7 5 8 Always maintain proper t...

Page 71: ...rating conditions and your experience 7 10 Speed limiter For riders inexperienced with this model this model is equipped with a speed limiter in the throttle lever housing The speed limiter lim its the power and top speed of the machine Turning the screw in decreases top speed and turning it out increases top speed www blasterforum com Page 71 B l a s t e r f o r u m c o m B l a s t e r f o r u m ...

Page 72: ... could lead to an accident HOW TO AVOID THE HAZARD Never exceed the stated load capacity for thisATV Cargo should be properly distributed and securely attached Reduce speed when carrying cargo or pulling a trailer Allow greater distance for braking Always follow the instructions in your Owner s Manual for carrying cargo or pulling a trailer www blasterforum com Page 72 B l a s t e r f o r u m c o ...

Page 73: ...remove a foot from a footboard your foot or leg may come into contact with the rear wheels which could injure you or cause an acci dent HOW TO AVOID THE HAZARD Always keep both hands on the handle bars and both feet on the footboards of your ATV during operation www blasterforum com Page 73 B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o ...

Page 74: ... TO AVOID THE HAZARD Never attempt stunts such as wheelies or jumps Don t try to show off 7 13 www blasterforum com Page 74 B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a ...

Page 75: ...and accessories added to this vehicle should be genuine Yamaha or equivalent components designed for use on this ATV and should be installed and used accord ing to instructions If you have questions consult an authorized ATV dealer 7 14 www blasterforum com Page 75 B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r ...

Page 76: ...t system during or after operation could be burned HOW TO AVOID THE HAZARD Do not touch the hot exhaust system Do not park the machine in a place where others might be likely to touch it 7 15 www blasterforum com Page 76 B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m...

Page 77: ...ol of the ATV and may cause the vehicle to go out of control HOW TO AVOID THE HAZARD Always avoid paved surfaces including sidewalks driveways parking lots and streets 7 16 www blasterforum com Page 77 B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o ...

Page 78: ...e this ATV on any public street road or highway even a dirt or gravel one In many states it is illegal to operate ATVs on public streets roads and highways 7 17 www blasterforum com Page 78 B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m ...

Page 79: ...o react Could result in the ATV overturning or going out of control HOW TO AVOID THE HAZARD Go slowly and be extra careful when oper ating on unfamiliar terrain Always be alert to changing terrain condi tions when operating the ATV 7 18 www blasterforum com Page 79 B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r ...

Page 80: ...ry or loose terrain until you have learned and practiced the skills necessary to control the ATV on such terrain Always be especially cautious on these kinds of terrain 7 19 www blasterforum com Page 80 B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o...

Page 81: ...VOID THE HAZARD Always mount a caution flag on the machine to make you more visible Watch carefully for other vehicles Do not ride in areas posted no trespassing Do not ride on private property without get ting permission www blasterforum com Page 81 B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m...

Page 82: ... release the parking brake Open the throttle gradually and at the same time release the clutch lever slowly Once the ATV has attained adequate speed release the throttle lever and at same time quickly pull in the clutch lever and shift into 2nd gear Open the throttle part way and gradually release the clutch Use this same procedure as you move into the higher gears Be sure to coordinate the use of...

Page 83: ...mproper use of the brakes or shifting can cause the tires to lose traction reducing con trol and increasing the possibility of an acci dent A WARNING POTENTIAL HAZARD Engaging a lower gear when the engine speed is too high WHAT CAN HAPPEN The wheels could stop rotating This could cause loss of control an accident and injury It could also cause engine or drive train damage HOW TO AVOID THE HAZARD M...

Page 84: ...ce turning at low speeds before attempting to turn at faster speeds Do not turn at speeds too fast for your skills or the conditions As you approach a curve slow down and begin to turn the handlebars in the desired direction As you do so put your weight on the footboard to the outside of the turn opposite your desired direction and lean your upper body into the turn Use the throt tle to maintain a...

Page 85: ...edures such as abrupt throttle changes excessive braking incorrect body movements or too much speed for the sharpness of the turn may cause the ATV to tip If the ATV begins to tip over to the out side while negotiating a turn lean more to the inside It may also be necessary to gradu ally let off on the throttle and steer to the out side of the turn to avoid tipping over Remember Avoid higher speed...

Page 86: ...l sur faces or small hills 7 25 HOW TO AVOID THE HAZARD Never operate the ATV on hills too steep for the ATV or for your abilities Practice on smaller hills before attempting large hills It is important when climbing a hill to make sure that your weight is transferred forward on the ATV This can be accomplished by leaning forward and on steeper inclines standing on the footboards and leaning for w...

Page 87: ... forward Never open the throttle suddenly or make sudden gear changes The ATV could flip over backwards 7 26 Never go over the top of any hill at high speed An obstacle a sharp drop or another vehicle or person could be on the other side of the hill OK www blasterforum com Page 87 B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o ...

Page 88: ...chnique as described in the Owner s Manual on level ground Be very careful when turning on any hill Avoid crossing the side of a steep hill if possible 7 27 When crossing the side of a hill Always follow proper procedures as described in the Owner s Manual Avoid hills with excessively slippery or loose surfaces Shift your weight to the uphill side of the ATV OK www blasterforum com Page 88 B l a s...

Page 89: ...ng backwards or improperly dismounting while climbing a hill WHAT CAN HAPPEN Could result in the ATV overturning HOW TO AVOID THE HAZARD Use proper gear and maintain steady speed when climbing a hill If you lose all forward speed Keep weight uphill Apply the brakes Lock parking brake after you are stopped If you begin rolling backwards Keep weight uphill Never apply the rear brake while rolling ba...

Page 90: ...the proce dure described in the Owner s Manual 7 29 www blasterforum com Page 90 B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m ...

Page 91: ...may appear 7 30 A WARNING POTENTIAL HAZARD Going down a hill improperly WHAT CAN HAPPEN Could cause loss of control or cause the ATV to overturn HOW TO AVOID THE HAZARD Always follow proper procedures for going down hills as described in this Owner s Manual Note a special tech nique is required when braking as you go down a hill Always check the terrain carefully before you start down any hill Shi...

Page 92: ...B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m ...

Page 93: ...in proper balance gradually steer again in the direction you wish to travel 7 32 A WARNING POTENTIAL HAZARD Improperly crossing hills or turning on hills WHAT CAN HAPPEN Could cause loss of control or cause the ATV to overturn HOW TO AVOID THE HAZARD Never attempt to turn the ATV around on any hill until you have mastered the turn ing technique as described in the Owner s Manual on level ground Be...

Page 94: ...sterforum com Page 94 B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m ...

Page 95: ...f control which could lead to an accident 7 34 HOW TO AVOID THE HAZARD Never operate this ATV in fast flowing water or in water deeper than that speci fied in your Owner s Manual Remember that wet brakes may have reduced stopping ability Test your brakes after leaving water If necessary apply them several times to let friction dry out the linings www blasterforum com Page 95 B l a s t e r f o r u ...

Page 96: ... of the air filter case Wash the ATV in fresh water if it has been operated in salt water or muddy condi tions 1 Check hose www blasterforum com Page 96 B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s...

Page 97: ...ntrol or a collision Could cause the ATV to overturn HOW TO AVOID THE HAZARD Before operating in a new area check for obstacles Never attempt to ride over large obsta cles such as large rocks or fallen trees When you go over obstacles always fol low proper procedures as described in the Owner s Manual www blasterforum com Page 97 B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s ...

Page 98: ...l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m ...

Page 99: ...your ATV start to slide sideways control can usually be regained if there is room to do so by steering in the direction of the slide Applying the brakes or accelerating is not recommended until you have corrected the slide www blasterforum com Page 99 B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o ...

Page 100: ...regain traction unexpected ly which may cause the ATV to overturn HOW TO AVOID THE HAZARD Learn to safely control skidding or sliding by practicing at low speeds and on level smooth terrain On extremely slippery surfaces such as ice go slowly and be very cautious in order to reduce the chance of skidding or sliding out of control www blasterforum com Page 100 B l a s t e r f o r u m c o m B l a s ...

Page 101: ...r in the direction of the slide if you have the room Applying the brakes or accelerating is not recommended until you have corrected the slide See pages 7 38 7 39 If your ATV can t make it up a hill you are trying to climb Turn the ATV around if you still have for ward speed If not stop dismount on the uphill side of the ATV and physically turn the ATV around If the ATV starts to slip backwards DO...

Page 102: ...g for obstacles Be sure to let water drain from the ATV and CHECK YOUR BRAKES FOR PROPER OPERATION when you come out of the water Do not continue to ride your ATV until you have regained adequate braking ability See pages 7 34 7 35 7 41 AWARNING Indicates a potential hazard that could result in serious injury or death www blasterforum com Page 102 B l a s t e r f o r u m c o m B l a s t e r f o r ...

Page 103: ...E HAZARD Turn off the engine when performing maintenance unless otherwise specified Have a Yamaha dealer perform service if you are not familiar with machine service EBU00257 Owner s manual and tool kit You are recommended to put this owner s manual and low pressure tire gauge in the vinyl bag and always carry them along with the owner s tool kit under the seat 1 Owner s manual 8_1 3 Tool kit 2 Lo...

Page 104: ... HAPPEN Improper installation of accessories or modification of this vehicle may cause changes in handling which in some situa tions could lead to an accident HOW TO AVOID THE HAZARD Never modify this ATV through improper installation or use of accessories All parts and accessories added to this vehicle should be genuine Yamaha or equivalent components designed for use on this ATV and should be in...

Page 105: ...0 0 0 0 Front brake operaion o Inspect and adjust free play if necessary 0 0 0 0 0 Front brake shoes o Check wear limit 0 0 0 o Replace if necessary Rear brake pads o Check pad wear 0 0 0 o Replace if necessary Clutch o Inspect free play and operation 0 0 0 0 o Replace if necessary Drive chain o Lubricate check free play and alignment 0 0 0 0 o Replace if necessary Drive chain guard o Check wear a...

Page 106: ...ems be serviced by a Yamaha dealer Lithium soap base grease 1 month 0 0 0 0 0 0 A WARNING INITIAL EVERY 3 6 6 1 months months months year 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Indicates a potential hazard that could result in serious injury or death 8 4 www blasterforum com Page 106 B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s ...

Page 107: ...a level place b Warm up the engine for several min utes and stop it c Place a container under the engine 8 5 d Remove filler cap and drain bolt to drain the oil e Install the drain bolt and tighten to spec ification Tightening torque Drain bolt 20 Nm 2 0 m kg 14 ft lb f Fill the engine with oil and install the filler cap 1 Level window 2 Maximum level mark 3 Minimum level mark www blasterforum com...

Page 108: ...and poor engine performance Be sure no foreign material enters the crankcase 8 6 1 Drain bolt g Start the engine and warm up for a few minutes While warming up check for oil leakage If oil leakage is found stop the engine immediately and check for the cause www blasterforum com Page 108 B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u ...

Page 109: ...heat and deposits will cause the spark plug to slowly break down and erode If electrode erosion becomes excessive you should replace the spark plug with one of the proper type Standard spark plug B8ES NGK or W24ES DENSO Before installing the spark plug measure the electrode gap with a feeler gauge and adjust to specification Spark plug gap 0 7 0 8 mm 0 028 0 031 in www blasterforum com Page 109 B ...

Page 110: ...ilter case If dust or water collects in this hose empty the hose and clean the air filter element and air filter case 1 Check hose 1 Remove the seat 2 Remove the air filter case cover www blasterforum com Page 110 B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a ...

Page 111: ...ch fire or explode HOW TO AVOID THE HAZARD Use parts cleaning solvent to clean the air filter element 5 Squeeze the excess solvent out of the filter and let it dry Do not twist the filter element when squeez ing it www blasterforum com Page 111 B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a...

Page 112: ...ase for obstructions Check the air cleaner rubber joint to the car buretor and manifold fittings for an airtight seal Tighten all fittings securely to avoid the possibility of unfiltered air entering the engine rtAU119N Never operate the engine with the air filter element removed This will allow unfiltered air to enter causing rapid engine wear and possible engine damage Additionally opera tion wi...

Page 113: ...ailpipe 1 Tailpipe 2 Spark arrester 3 Gasket 4 Make sure the gasket is properly posi tioned then insert the tailpipe into the muffler and align the screw holes 5 Install the screw and tighten it www blasterforum com Page 113 B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c...

Page 114: ... arrester Always let the exhaust system cool prior to touching exhaust components Do not start the engine when cleaning the exhaust system 8 12 www blasterforum com Page 114 B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f ...

Page 115: ... 8 13 unless you have mechanical knowledge and the necessary tools Do not perform these procedures while the engine is hot Place a rag under the carburetor to catch any fuel Wipe up any spilled fuel completely After servicing the carburetor always check throttle opera tion before operating the ATV to make sure it is working correctly Standard settings Main jet 230 Jet needle clip position 2nd groo...

Page 116: ...w 1 1 2 turns out 1 1 2 turns out 1 1 2 turns out 1 Turn the fuel cock to the OFF position 2 Turn out the carburetor drain screw and drain the fuel 1 Carburetor drain screw www blasterforum com Page 116 B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o...

Page 117: ...ap securing 2 Joint screw x3 plate 6 Remove the carburetor cap 8 15 www blasterforum com Page 117 B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m ...

Page 118: ... the main jet and the jet needle clip position See page 8 14 8 16 1 Float 2 Needle valve 3 Main jet www blasterforum com Page 118 B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m ...

Page 119: ...ap with one of the indents on the securing plate 8 17 CA If the securing plate does not match a pro jection tighten the carburetor cap until they align Do not loosen 6 Tighten the securing plate screw to the specified torque Tightening torque 3 5 Nm 0 35 m kg 2 5 ft lb 7 Connect the fuel hose and oil delivery hose www blasterforum com Page 119 B l a s t e r f o r u m c o m B l a s t e r f o r u m ...

Page 120: ...the idle to the specified idling speed by adjust ing the throttle stop screw Turn the screw in to increase engine speed and out to decrease engine speed Specified idle speed 1 450 1 550 r min 1 Idle speed adjust screw 8 18 www blasterforum com Page 120 B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o...

Page 121: ...s 4 6 mm 0 16 0 24 in 3 Tighten the locknut 1 Adjusting bolt 2 Locknut a 4 6 mm 0 16 0 24 in 8 19 www blasterforum com Page 121 B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B ...

Page 122: ... provided on each brake pad This indicator allows checking of brake pad wear without disassembling the brake Apply the brake and inspect the wear indica tor If the brake pads are worn to the wear limit have a Yamaha dealer replace the pads Jl I 1 Wear indicator 2 Wear limit 1 mm 0 039 in www blasterforum com Page 122 B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u...

Page 123: ...bolt 2 Locknut 8 21 2 Make sure the cable joint in the equaliz er is straight when the brake is applied If not turn the adjusting nuts at the front wheel hubs until the cable joint becomes straight 1 Equalizer 2 Cable joint www blasterforum com Page 123 B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c ...

Page 124: ...E HAZARD After servicing Make sure the brakes operate smooth ly and that the free play is correct Make sure the brakes do not drag Replacement of brake components requires professional knowledge These procedures should be performed by Yamaha dealer 8 22 L 1 www blasterforum com Page 124 B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u ...

Page 125: ... performance This could increase the chance of a collision or acci dent HOW TO AVOID THE HAZARD After adjusting the parking brake block the rear of the machine off the ground and spin the rear wheels Check to make sure there is no brake drag If brake drag is noticed perform the adjustment again www blasterforum com Page 125 B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r ...

Page 126: ...ustment The Autolube pump is a vital part of the engine and requires very sophisticated adjustment Most adjusting should be left to a Yamaha dealer who has the professional knowledge and experience to do so www blasterforum com Page 126 B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r...

Page 127: ... each side To tighten the chain turn the chain adjuster clockwise To loosen the chain turn the adjuster counterclockwise and push the wheel forward Turn each adjuster exactly the same amount to maintain correct axle alignment There are marks on each side of the swingarm and on each chain adjuster Use them to check for proper alignment www blasterforum com Page 127 B l a s t e r f o r u m c o m B l...

Page 128: ...ents can damage these 0 rings Use only kerosene to clean the drive chain Wipe it dry and thoroughly lubricate it with SAE 30 50 motor oil Do not use any other lubricants on the drive chain They may contain sol vents that could damage the 0 rings DO 1 0 rings www blasterforum com Page 128 B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u...

Page 129: ...amaha chain and cable lube or SAE 10W30 motor oil 8 27 EBU00364 Brake and shift pedal brake and clutch lever lubrication Lubricate the pivoting parts of each lever and pedal Recommended lubricant Yamaha chain and cable lube or SAE 10W30 motor oil EBU00368 Upper arm and lower arm pivot lubrication Lubricate the upper arm pivot and the lower arm pivot Recommended lubricant Lithium soap base grease w...

Page 130: ...8 www blasterforum com Page 130 B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m ...

Page 131: ...wheel nuts to the specified torque Tightening torque Wheel nut Front 45 Nm 4 5 m kg 32 ft lb Rear 45 Nm 4 5 m kg 32 ft lb www blasterforum com Page 131 B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s ...

Page 132: ...n the bulb holder counterclockwise and remove the defective bulb www blasterforum com Page 132 B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m ...

Page 133: ...t the headlight bearn if necessary 8 31 EBU00411 Headlight beam adjustment J A tl te It is advisable to have a Yamaha dealer make this adjustment Vertical adjustment Loosen the headlight assembly mounting bolts and adjust the vertical beam by moving the headlight up or down 1 Mounting bolt x2 www blasterforum com Page 133 B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f ...

Page 134: ...t they are often inferior Consequently they have a shorter service life and can lead to expensive repair bills 8 32 j WARNING POTENTIAL HAZARD Checking the fuel system while smoking or near an open flame WHAT CAN HAPPEN Fuel can ignite or explode causing severe injury or property damage HOW TO AVOID THE HAZARD Do not smoke when checking the fuel sys tem Make sure there are no open flames or sparks...

Page 135: ...rmal Ask a Yamaha dealer to inspect Kick the kick starter strongly 8 33 www blasterforum com Page 135 B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o ...

Page 136: ...xhaust pipe while disconnecting the wire coupler 8 34 HOW TO AVOID THE HAZARD Have the system checked by a Yamaha dealer Before bypassing T O R S be sure the throttle closes properly when the throttle lever is released If the machine must be ridden ride as slowly as possible Do not touch the exhaust pipe when dis connecting the wire coupler www blasterforum com Page 136 B l a s t e r f o r u m c o...

Page 137: ...sprockets or wheel axles 3 Rinse the dirt and degreaser off with a garden hose Use only enough pres sure to do the job 9 1 Excessive water pressure may cause water seepage and deterioration of wheel bear ings brakes transmission seals and electri cal devices Many expensive repair bills have resulted from improper high pressure detergent applications such as those avail able in coin operated car wa...

Page 138: ...tain abrasives which may mar the paint or protective finish When finished start the engine and let it idle for several minutes 9 2 A WARNING POTENTIAL HAZARD Operation with wet brakes after washing WHAT CAN HAPPEN Wet brakes may have reduced stopping ability increasing the chance of an acci dent HOW TO AVOID THE HAZARD Test the brakes after washing Apply the brakes several times at slow speeds to ...

Page 139: ...park plug hole and reinstall the spark plug Ground the spark plug wire and turn the engine over several times to coat the cylinder wall with oil 3 Clean the drive chain thoroughly and lubricate it See page 8 26 4 Lubricate all control cables 5 Block up the frame to raise all wheels off the ground 6 Tie a plastic bag over the exhaust pipe outlet to prevent moisture from entering 7 If storing in a h...

Page 140: ... Cylinder arrangement Single cylinder Forward inclined Displacement 195 cm3 Bore x Stroke 66 0 x 57 0 mm 2 60 x 2 24 in Compression ratio 6 6 1 Starting system Kick starter Lubrication system Separate lubrication Yamaha Autolube 10 1 www blasterforum com Page 140 B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f ...

Page 141: ... starter clutch slippage resulting in reduced com Quantity ponent life and poor engine performance Periodic oil change 0 65 L 0 57 Imp qt 0 69 US qt Total amount 0 70 L 0 62 Imp qt 0 74 US qt Air filter Wet type element Fuel Type PREMIUM UNLEADED FUEL Tank capacity 9 0 L 1 98 Imp gal 2 38 US gal Reserve amount 2 0 L 0 44 Imp gal 0 53 US gal 10 2 www blasterforum com Page 141 B l a s t e r f o r u ...

Page 142: ...uction ratio 40 13 3 077 Transmission type Constant mesh 6 speed Operation Left foot operation Gear ratio 1st 34 11 3 091 2nd 31 14 2 214 3rd 25 15 1 667 4th 20 16 1 250 5th 19 18 1 056 6th 19 21 0 905 10 3 www blasterforum com Page 142 B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r...

Page 143: ...tion Suspension Front Double wishbone Rear Swingarm monocross Shock Absorber Front Coil spring Oil damper Rear Gas Coil spring Oil damper 10 4 www blasterforum com Page 143 B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o...

Page 144: ...W 45W X 1 Taillight 12V 3 8W X 1 Indicator light Oil level 12V 3 4W X 1 10 5 www blasterforum com Page 144 B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m...

Page 145: ...or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with the following systems i e modification removal etc Muffler Exhaust system Exhaust pipe Silencer Air cleaner case Intake system Air cleaner element Intake duct 11 1 www blasterforum com Page 145 B l a s t e r f o r ...

Page 146: ...E DATE SERVICING DEALER INTERVAL OF MILEAGE NAME AND ADDRESS REMARKS SERVICE 1 Month 3 Months 6 Months 12 Months 18 Months 24 Months 30 Months 36 Months 42 Months 48 Months 54 Months 60 Months 12 1 I I www blasterforum com Page 146 B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o ...

Page 147: ...ent defects wkhin ten 10 days after discovery and make the machine available at that time for inspection and repairs at such dealer s place of business WARRANTY TRANSFER To transfer the warranty from the original purchaser to any subsequent pur chaser s it is imperative that the machine be inspected and registered for warranty by an autho rized Yamaha ATV dealer In order for this warranty to remai...

Page 148: ...le to second owners A Yes The remainder of the existing warranty can betransferred upon request The unit has to be inspected and re registered by an authorized Yamaha ATV dealer for the policy to remain effective CUSTOMER SERVICE If your machine requires warranty service you must take it to any authorized Yamaha ATV dealer within the continental United States Be sure to bring your warranty registr...

Page 149: ...erruption Protection TRIP is included at no extra cost TRIP gives you up to 150 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service replacement vehicle rental emergency towing phone calls even food and lodging when you are away from home This superb coverage goes into effect when you purchase Y E S so it applies to any warranty repairs as we...

Page 150: ...aler isn t convenient contact Yamaha with your Primary ID number your frame number We ll be happy to help you get the Y E S coverage you need Yamaha Service Marketing P O Box 6555 Cypress CA 90630 14 2 YAMAHA EXTENDED SERVICE I www blasterforum com Page 150 B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u ...

Page 151: ...m com Page 151 B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m ...

Page 152: ... Manual www blasterforum com Page 152 B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m ...

Page 153: ...EAD OWNER S MANUAL FOLLOW ALL INSTRUCTIONS AND WARNINGS For replacement manual call1 800 532 1558 YAMAHA YAMAHA MOTOR CO LTD LIT 11626 13 07 www blasterforum com Page 153 B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r u m c o m B l a s t e r f o r...

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Yamaha BLASTER YFS200M, Owner'S Manual

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Summary of Contents for BLASTER YFS200M

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