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Yamaha BANSHEE 350 YFZ350A, Owner'S Manual, Page: 110 / 148

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Yamaha BANSHEE 350 YFZ350A Owner'S Manual Download Page 110

 

8-32

 

1

2

3

4

5

6

7

8

9

10

11

 

5. Move the throttle lever a few times and re-

check the position.

6. Install the fuel tank, side cover, radiator cover

and air filter case cover.

7. Connect the fuel hose to the fuel cock.
8. Install the seat.

 

EBU24020

 

Adjusting the engine idling speed 

 

The engine idling speed must be checked and, if
necessary, adjusted as follows at the intervals
specified in the periodic maintenance and lubrica-

tion chart.

TIP

 

●

 

A diagnostic tachometer is needed to make this
adjustment.

 

●

 

The carburetor synchronization and the throttle
cable free play must be checked, and adjusted if
necessary, before adjusting the engine idling

 

speed.

1. Start the engine and warm it up.

TIP

 

The engine is warm when it quickly responds to the

 

throttle.

2. Attach the tachometer to the spark plug lead.
3. Turn in both pilot air screws until they lightly

seat.

4. Turn out both pilot air screws to specification.

(See the “Changing the carburetor settings”
section on the page 8-23.)

 

1. Adjusting nut

2. Locknut

1

2

Summary of Contents for BANSHEE 350 YFZ350A

Page 1: ... PROPRIÉTAIRE OWNER S MANUAL READ THIS MANUAL CAREFULLY It contains important safety information LIRE ATTENTIVEMENT CE MANUEL Il comprend d importantes informations de sécurité LEA ESTE MANUAL ATENTAMENTE Contiene indicaciones importantes acerca de la seguridad ...

Page 2: ...PRINTED IN JAPAN 2010 05 0 3x1 E F S YAMAHA MOTOR CO LTD ...

Page 3: ...This A 3B5 28199 65 E0 YFZ350A OWNER S MANUAL READ THIS MANUAL CAREFULLY It contains important safety information ...

Page 4: ... of EEC If applicable If applicable To effect correct application of the essential health and safety requirements stated in the Directives of EEC the following standards and or technical specifications were consulted Title and or number and date of issue of standards and or specifications General Manager RV Engineering Division MC Operations Signature Date of Issue Shinya Shimada 6 January 2010 YA...

Page 5: ...his manual includes important safety information It provides information about special tech niques and skills necessary to ride the ATV It also includes basic maintenance and inspection proce dures If you have any questions regarding the operation or maintenance of your ATV please consult a Yamaha dealer AN IMPORTANT SAFETY MESSAGE Read this manual completely before operating your ATV Make sure yo...

Page 6: ...ithout notice This is the safety alert symbol It is used to alert you to potential per sonal injury hazards Obey all safety messages that follow this sym bol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other propert...

Page 7: ...surface paved street paved road or motorway Please check your local riding laws and regulations before operating this ATV EBU17390 YFZ350A OWNER S MANUAL 2010 by Yamaha Motor Co Ltd 1st edition April 2010 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Co Ltd is expressly prohibited Printed in Japan ...

Page 8: ...rake 4 5 Shift pedal 4 7 Kickstarter 4 7 Fuel tank cap 4 7 Fuel 4 8 Fuel cock 4 9 Starter choke 4 11 Seat 4 11 Adjusting the front shock absorber assemblies 4 12 Adjusting the rear shock absorber assembly 4 13 PRE OPERATION CHECKS 5 1 Fuel and 2 stroke engine oil mixing ratio 5 3 Transmission oil 5 3 Coolant 5 3 Front and rear brakes 5 3 Throttle lever 5 4 Drive chain 5 4 Tires 5 4 Chassis fastene...

Page 9: ...spark arrester 8 22 Changing the carburetor settings 8 23 Adjusting the engine idling speed 8 32 Adjusting the throttle lever free play 8 34 Brakes 8 34 Checking the front and rear brake pads 8 35 Checking the brake fluid level 8 36 Changing the brake fluid 8 37 Checking the front brake lever free play 8 38 Checking the brake pedal height 8 38 Adjusting the parking brake free play 8 38 Brake light...

Page 10: ...51 Replacing the tail brake light bulb 8 52 Removing a wheel 8 53 Installing a wheel 8 54 Troubleshooting 8 54 Troubleshooting charts 8 56 CLEANING AND STORAGE 9 1 Cleaning 9 1 Storage 9 2 SPECIFICATIONS 10 1 CONSUMER INFORMATION 11 1 Identification numbers 11 1 ...

Page 11: ...991 Read and understand all of the labels on your ATV These labels contain important information for safe and proper operation Never remove any labels from your ATV If a label becomes difficult to read or comes off request a replace ment label from your Yamaha dealer For Europe 1 2 5 3 4 6 7 ...

Page 12: ...1 2 1 2 3 4 5 6 7 8 9 10 11 4D3 2816L 20 3 1 3B5 2816M M0 kPa kgf cm2 psi 30 0 0 30 4 4 kPa kgf cm2 psi 30 0 0 30 4 4 2 1AS 2816P 00 ...

Page 13: ...1 3 1 2 3 4 5 6 7 8 9 10 11 4 4AA 22259 40 43P 2816R 01 5 6 8AC 2817L 00 YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA JAPAN 2010 7 YFZ350 36 2kW 187kg 3B5 2156A 10 ...

Page 14: ...r children under age 16 NEVER permit children under age 10 to operate this ATV Operation of this ATV by children under the age of 10 increases the risk of severe injury or death Adult supervision required for children under age 16 NEVER permit children under age 12 to operate this ATV Operation of this ATV by children under the age of 12 increases the risk of severe injury or death Adult supervisi...

Page 15: ...f control can result in severe injury or death Turning the ATV in 4WD LOCK DIFF LOCK takes more effort Operate at a slow speed and allow extra time and distance for maneuvers to avoid loss of control This pictogram shows the loading limits and or maximum load capacity for this ATV Follow all load limits and other loading guidelines in this manual Load may include the driver passenger human protect...

Page 16: ... and all cargo in the trailer Overloading can cause loss of control Loss of control can result in severe injury or death This pictogram shows trailer Hitch Tongue weight limit Weight on the trailer tongue Overloading can cause loss of control Loss of control can result in severe injury or death 1 2 3 Model Name Max Power Mass In Running Order 1 Year of construction ...

Page 17: ...1 7 1 2 3 4 5 6 7 8 9 10 11 For Oceania 1 2 5 3 4 ...

Page 18: ...7 0 kPa 4 0 psi Neve r set tire pressure below minimum It could cause the tire to dislodge from the rim Maximum weight capacity 100 kg 220 Ibs Includes weight of operator cargo and accessories 3B5 2816M 00 WARNING NEVER ride as a passenger Passengers can cause a loss of control resulting in SEVERE INJURY or DEATH 5FE 2151H 01 3 Operating this ATV if you are under the age of 16 increases your chanc...

Page 19: ...AL FOLLOW ALL INSTRUCTIONS AND WARNINGS without proper training or instruction on public roads a collision can occur with another vehicle with a passenger passengers affect balance and steering and increase risk of losing control use proper riding techniques to avoid vehicle overturns on hills and rough terrain and in turns avoid paved surfaces pavement may seriously affect handling and control at...

Page 20: ...rate an ATV without adult supervision and never allow continued use of an ATV by a child if he or she does not have the abilities to operate it safely Never carry a passenger on an ATV Always avoid operating an ATV on any paved surfaces including sidewalks driveways park ing lots and paved streets Never operate an ATV on any paved street paved road or motorway Watch carefully for other vehicles wh...

Page 21: ...empting larger hills Always follow proper procedures for climbing hills as described in this manual Check the ter rain carefully before you start up any hill Never climb hills with excessively slippery or loose sur faces Shift your weight forward Never open the throttle suddenly or make sudden gear changes Never go over the top of a hill at high speed Always follow proper procedures for going down...

Page 22: ...ave reduced stopping ability Test your brakes after leaving water If necessary apply them several times to let friction dry out the linings Always use the size and type of tires specified in this manual Always maintain proper tire pressure as de scribed in this manual Never modify an ATV through improper installa tion or use of accessories Never exceed the stated load capacity for an ATV Cargo sho...

Page 23: ...onoxide can rapidly reach dangerous levels Do not run engine in poorly ventilated or par tially enclosed areas such as barns garages or carports Do not run engine outdoors where engine exhaust can be drawn into a building through openings such as windows and doors WARNING EWB02591 When transporting the ATV in another vehicle be sure it is kept upright and that the fuel cock is in the OFF position ...

Page 24: ...0 Right view 1 Front shock absorber assembly 2 Radiator 3 Fuel cock 4 Rear shock absorber assembly 5 Spark arrester 6 Starter choke 7 Shift pedal 1 2 3 4 5 7 6 1 Tail brake light 2 Seat 3 Kickstarter 4 Fuel tank cap 5 Headlight 6 Brake pedal 7 Brake light switch 1 2 3 4 5 6 7 ...

Page 25: ...12 Controls and instruments TIP The ATV you have purchased may differ slightly from the figures shown in this manual 1 Clutch lever 2 Parking brake lock plate 3 Main switch 4 Brake lever 5 Throttle lever 6 Handlebar switches 1 2 3 4 6 5 ...

Page 26: ...BU29810 Main switch The positions of the main switch are as follows ON The engine can be started and the key cannot be removed The headlights and taillight come on when the en gine is started OFF All electrical systems are off The key can be re moved 1 Main switch OFF ON 1 ...

Page 27: ...Light switch OFF Set this switch to to turn on the low beams and the taillight Set the switch to to turn on the high beams and the taillight Set the switch to OFF to turn off all the lights EBU18282 Throttle lever Once the engine is running pushing the throttle le ver will increase the engine speed Regulate the speed of the ATV by varying the throttle position Because the throttle is spring loaded...

Page 28: ...ted before restarting the engine or have the ATV in spected by a Yamaha dealer EBU18323 Speed limiter Your ATV is equipped with an adjustable speed limiter The speed limiter keeps the throttle from fully opening even when the throttle lever is pushed to the maximum 1 Loosen the locknut 2 To increase the maximum engine power avail able and the maximum speed of the ATV turn the adjusting screw in di...

Page 29: ...ed on the left handlebar To disengage the clutch pull the clutch lever toward the handlebar grip To engage the clutch release the clutch lever The clutch lever should be pulled rapidly and released slowly for smooth clutch oper ation EBU18411 Brake lever The brake lever is located at the right handlebar grip To apply the front brake pull the brake lever toward the handlebar grip 1 Locknut 2 Adjust...

Page 30: ...fore starting the engine or parking the ATV especially on a slope Squeeze the clutch lever while pushing the button then push in the lock plate to apply the parking brake Squeeze the clutch lever to release the parking brake TIP When the parking brake is used engine speed is limited to 2300 r min Be sure the parking brake is released before moving the throttle lever Other 1 Brake lever 1 1 Brake p...

Page 31: ...f the parking brake is not ap plied This could cause loss of control or a collision Always be sure you have released the park ing brake before you begin to ride The brake could overheat if you ride the ATV without re leasing the parking brake You could lose braking performance which could cause an accident You could also wear out the brakes 1 Button 2 Parking brake lock plate 1 2 1 Locked position...

Page 32: ...starter lever move it down lightly with your foot until the gears engage and then push it down smoothly but forcefully This model is equipped with a primary kickstarter allowing the engine to be started in any gear if the clutch is dis engaged However shifting the transmission into the neutral position before starting is recommend ed EBU18720 Fuel tank cap Remove the fuel tank cap by turning it co...

Page 33: ...sitting on the vehicle Nev er refuel while smoking or while in the vicinity of sparks open flames or other sources of ig nition such as the pilot lights of water heaters and clothes dryers 2 Do not overfill the fuel tank When refueling be sure to insert the pump nozzle into the fuel tank filler hole Stop filling when the fuel reach es the bottom of the filler tube Because fuel expands when it heat...

Page 34: ...CB00060 Use only unleaded gasoline The use of leaded gasoline will cause severe damage to internal engine parts such as the piston rings as well as to the exhaust system Your Yamaha engine has been designed to use premium unleaded gasoline with a research oc tane number of 95 or higher If knocking or ping ing occurs use a gasoline of a different brand Use of unleaded fuel will extend spark plug li...

Page 35: ... cock lever to this position when the engine is not running ON With the fuel cock lever in this position fuel flows to the carburetors Turn the fuel cock lever to this position when starting the engine and riding 1 Arrow mark positioned over OFF RES ON FUEL OFF 1 1 Arrow mark positioned over ON ON FUEL RES OFF ON 1 ...

Page 36: ...ON EBU18840 Starter choke Starting a cold engine requires a richer air fuel mix ture which is supplied by the starter choke Move the starter choke in direction a to turn on the starter choke Move the starter choke in direction b to turn off the starter choke See the Starting a cold engine section on page 6 1 for proper operation EBU18871 Seat To remove the seat Pull the seat lock lever upward and ...

Page 37: ...ted EBU18992 Adjusting the front shock absorber assemblies The spring preload can be adjusted to suit the rid er s weight and the riding conditions WARNING EWB00400 Always adjust the shock absorber assemblies on the left and right side to the same setting Uneven adjustment can cause poor handling and loss of stability which could lead to an ac 1 Seat lock lever 1 1 Projection 2 Seat holder 1 2 ...

Page 38: ...shock absorber assembly The spring preload rebound damping and com pression damping forces of the rear shock absorb er assembly can be adjusted to suit the rider s weight and the riding conditions WARNING EWB00460 Suspension components become hot during operation Never touch the compression damping force adjusting knob the rebound damping force adjusting dial or the oil reser voir with your bare h...

Page 39: ...b to decrease the spring preload and thereby soften the suspension TIP A special wrench can be obtained at a Yamaha dealer to make this adjustment The spring preload setting is determined by measuring distance A shown in the illustration The shorter distance A is the higher the spring preload the longer distance A is the lower the spring preload With each complete turn of the adjusting nut distanc...

Page 40: ...decrease the rebound damping force and thereby soften the damping Compression damping force Turn the compression damping force adjusting Spring preload setting Minimum soft Distance A 228 5 mm 9 00 in Standard Distance A 220 5 mm 8 68 in Maximum hard Distance A 213 5 mm 8 41 in Tightening torque Locknut 54 Nm 5 4 m kgf 39 ft lbf 1 Rebound damping force adjusting dial Rebound damping setting Minimu...

Page 41: ...nts the entire adjusting range To obtain a pre cise adjustment it would be advisable to check the number of clicks of each damping force adjusting mechanism and to modify the specifications as necessary WARNING EWB00430 This shock absorber assembly contains highly pressurized nitrogen gas Read and under stand the following information before han dling the shock absorber assembly 1 Compression damp...

Page 42: ... flame or other high heat source This may cause the unit to explode due to ex cessive gas pressure Do not deform or damage the cylinder in any way Cylinder damage will result in poor damping performance Do not dispose of a damaged or worn out shock absorber assembly yourself Take the shock absorber assembly to a Yamaha deal er for any service ...

Page 43: ...ollowing points ITEM ROUTINE PAGE Fuel Check fuel level in fuel tank and add recommended fuel if neces sary Check fuel line for leakage Correct if necessary 4 8 5 3 Transmission oil Check oil level in transmission case and add recommended oil to specified level if necessary Check ATV for oil leakage Correct if necessary 5 3 8 10 Coolant Check coolant level in reservoir and add recommended coolant ...

Page 44: ... 8 34 Control cables Make sure that operation is smooth Lubricate if necessary 8 45 Drive chain Check chain slack and adjust if necessary Check chain condition Lubricate if necessary 5 4 8 43 8 45 Wheels and tires Check wheel condition and replace if damaged Check tire condition and tread depth Replace if necessary Check air pressure Correct if necessary 5 4 Shift pedal Make sure that operation is...

Page 45: ...d en gine since the level varies with engine tempera ture EBU19711 Front and rear brakes Brake lever and brake pedal Check that there is no free play in the brake le ver If there is free play have a Yamaha dealer check the brake system Check for correct brake pedal height See page 8 38 If the pedal height is incorrect have a Yamaha dealer adjust it Check the operation of the lever and pedal They s...

Page 46: ... Yamaha dealer correct if necessary EBU19770 Drive chain Check the condition of the drive chain and check the drive chain slack Lubricate and adjust the drive chain as necessary See page 8 43 EBU19794 Tires Check tire pressure regularly to make sure it is at the recommended specifications Also check for wear and damage Tire pressure Use the low pressure tire gauge to check and ad just tire pressur...

Page 47: ...be incorrect Tire wear limit When the tire groove decreases to 3 mm 0 12 in due to wear replace the tire Recommended tire pressure Front 30 0 kPa 0 300 kgf cm2 4 4 psi Rear 30 0 kPa 0 300 kgf cm2 4 4 psi Minimum tire pressure Front 27 0 kPa 0 270 kgf cm2 4 0 psi Rear 27 0 kPa 0 270 kgf cm2 4 0 psi Maximum tire seating pressure Front 250 kPa 2 5 kgf cm2 36 psi Rear 250 kPa 2 5 kgf cm2 36 psi 1 Low ...

Page 48: ...or Co Ltd Aftermarket tires and rims The tires and rims that came with your ATV were designed to match the performance capabilities and to provide the best combination of handling braking and comfort Other tires rims sizes and combinations may not be appropriate EBU19840 Chassis fasteners Make sure that all nuts bolts and screws are prop erly tightened 1 Tire wear limit Front Manufacturer model DU...

Page 49: ...5 7 1 2 3 4 5 6 7 8 9 10 11 EBU19850 Instruments lights and switches Check that all instruments lights and switches are working properly Correct if necessary ...

Page 50: ...jury EBU29343 Starting a cold engine NOTICE ECB00150 See the Engine break in section on page 6 4 prior to operating the engine for the first time 1 Set the parking brake 2 Turn the fuel cock to ON 3 Turn the key to ON and the engine stop switch to 4 Shift the transmission into neutral 5 Use the starter choke in reference to the fig ure Position 1 Cold engine start with ambient temperature below 5 ...

Page 51: ...when it responds quickly to the throttle with the starter choke turned off When the parking brake is applied engine speed is limited to 2300 r min Make sure the parking brake is released before moving the throttle lever otherwise the engine will misfire preventing normal operation NOTICE ECB00163 For maximum engine life never accelerate hard when the engine is cold EBU20291 Starting a warm engine ...

Page 52: ...gears otherwise damage to the engine and drive train may result 2 Pull the clutch lever to disengage the clutch 3 Shift into first gear and then release the brake 4 Open the throttle gradually and at the same time release the clutch lever slowly WARNING Opening the throttle abruptly or releasing the clutch lever too quickly could make the ATV wheelie which would increase the chance of an accident ...

Page 53: ... long periods of time with the engine off and do not tow the ATV for long distances The transmission is prop erly lubricated only when the engine is run ning Inadequate lubrication may damage the transmission Always use the clutch when changing gears The engine transmission and drive train are not designed to withstand the shock of forced shifting and can be damaged by shift ing without using the ...

Page 54: ... 100 200 mi or 10 20 hours Avoid prolonged operation above 3 4 throttle Rev the engine through the gears freely but do not use full throttle at any time 320 km 200 mi or 20 hours and beyond The ATV can now be operated normally NOTICE ECB00220 If any engine trouble should occur during the engine break in period immediately have a Yamaha dealer check the ATV EBU20722 Parking When parking the ATV shi...

Page 55: ...parking brake and then block the front and rear wheels with rocks or other objects Never park the ATV on hills that are too steep to walk up easily 1 Bring the ATV to a stop by applying the front brake shift into first gear and then stop the engine 2 With the front and rear brakes applied apply the parking brake 3 Release the front and rear brakes 4 Turn the fuel cock to OFF EBU20910 Accessories a...

Page 56: ...n or operation characteristics can put you and others at greater risk of serious injury or death You are responsible for injuries related to changes in the vehicle Keep the following in mind when considering an accessory or operating an ATV which has acces sories Accessories should be rigidly and securely mounted An accessory which can shift position or come off while you are riding could affect y...

Page 57: ...t the rear of the front carrier at the front of the rear carrier and center it Tie down cargo securely to the carriers Make sure cargo in the trailer cannot move around A shifting load can cause an accident Make sure the load does not interfere with con trols or your ability to see where you are going Ride more slowly than you would without a load The more weight you carry the slower you should go...

Page 58: ...7 1 1 2 3 4 5 6 7 8 9 10 11 EBU21141 RIDING YOUR ATV ...

Page 59: ... controls Pay partic ular attention to the safety information on pages 2 1 2 4 Also read all warning and notice labels on your ATV RIDE WITH CARE AND GOOD JUDGMENT Get training if you are inexperienced WARNING EWB01381 Do not operate this ATV or allow anyone else to operate it without proper instruction The risk of an accident is greatly increased if the operator does not know how to operate the A...

Page 60: ... Use by chil dren of ATVs that are not recommended for their age can lead to severe injury or death of the child This ATV is designed to carry the operator only passengers prohibited The long seat is to allow the operator to shift posi tion as needed during operation It is not for carry ing passengers WARNING Never carry a passenger Carrying a passenger on this ATV greatly reduces your ability to ...

Page 61: ... injury Eye protection such as a face shield or goggles may reduce the risk of foreign material getting in your eyes and help prevent loss of vision WARNING Operating without eye protection can result in an accident and increases your chances of a severe injury in the event of an accident EWB02611 Do not operate after or while consuming alco hol or drugs The operator s performance capability is re...

Page 62: ... For riders less experienced with this model the throttle lever housing is equipped with a speed lim iter The speed limiter keeps the throttle from fully opening even when the throttle lever is pushed to the maximum Turning in the adjusting screw limits the maximum engine power available and de creases the maximum speed of the ATV Turning in the adjusting screw decreases top speed and turning it o...

Page 63: ...h as accessories or cargo The ATV s handling may be adversely affected Re duce your speed when adding additional loads During operation Always keep your feet on the footrests during op eration otherwise they may contact the rear wheels WARNING Removing even one hand or foot can reduce your ability to control the ATV or could cause you to lose your balance and fall off of the ATV If you remove a fo...

Page 64: ...ark the ATV in dry grass or other dry ground cov er Keep the engine area free of dry grass brush or other combustible material Someone touching the exhaust system dur ing or after operation could be burned Do not touch the hot exhaust system Do not park the ATV in a place where others might be likely to touch it The muffler and other engine parts become ex tremely hot during operation and remain h...

Page 65: ...lks driveways parking lots and streets EWB01511 While riding on unpaved public streets or roads may be legal in your area such operation can in crease the risk of collision with other vehicles Watch carefully for other vehicles Make sure you know your country s laws and regulations before you ride on unpaved public streets or roads Do not ride on any paved public street road or motorway WARNING Ne...

Page 66: ...xtra care ful when operating on unfamiliar terrain Al ways be alert to changing terrain conditions when operating the ATV EWB01531 Do not operate on rough slippery or loose terrain until you have learned and practiced the skills nec essary to control the ATV on such terrain Always be especially cautious on these kinds of terrain WARNING Failure to use extra care when op erating on excessively roug...

Page 67: ...t as a trailer hitch WARNING You could collide with another vehicle if operating in areas where you cannot easily be seen Mount a caution flag on the ATV to make you more visible Watch carefully for other vehicles EWB01551 Do not ride in areas posted no trespassing Do not ride on private property without getting per mission Select a large flat unpaved area to become famil ...

Page 68: ...eels may lift off the ground resulting in a loss of directional con trol EWB02631 NOTICE Do not shift gears without releasing the throttle Damage to the engine or drive train may occur ECB01071 Use this same procedure as you move into the higher gears Be sure to coordinate the use of the throttle and shift pedal properly Avoid higher speeds until you are thoroughly famil iar with the operation of ...

Page 69: ... ATV doesn t turn come to a stop and then practice the proce dure again If the riding surface is slippery or loose it may help to position more of your weight over the front wheels by moving forward on the seat Once you have learned this technique you should be able to perform it at higher speeds or in tighter curves Improper riding procedures such as abrupt throttle changes excessive braking inco...

Page 70: ...nges The ATV could flip over backwards Never go over the top of any hill at high speed An obstacle a sharp drop or another vehicle or person could be on the other side of the hill Never attempt to turn the ATV around on any hill until you have mastered the turning tech nique as described in the Owner s Manual on level ground Be very careful when turning on any hill Avoid crossing the side of a ste...

Page 71: ...at you have not properly judged your ability to make it to the top you should turn the ATV around while you still have forward motion provided you have the room to do so and go down the hill If your ATV has stalled or stopped and you believe you can continue up the hill restart carefully to make sure you do not lift the front wheels which could cause you to lose control If you are unable to contin...

Page 72: ...hill where possi ble Improper braking can cause the wheels on the uphill side to come off the ground or cause loss of traction Gradually apply only the rear brake when going downhill When riding your ATV downhill shift your weight as far to the rear and uphill side of the ATV as pos sible Move back on the seat and sit with your arms straight Choose a low gear which will allow the en gine compressi...

Page 73: ...y hill Traversing a sloping surface on your ATV requires you to properly position your weight to maintain proper balance Be sure that you have learned the basic riding skills on flat ground before attempting to cross a sloping surface Avoid slopes with slip pery surfaces or rough terrain that may upset your balance As you travel across a slope lean your body in the uphill direction It may be neces...

Page 74: ...The ATV can be used to cross slow moving shal low water of up to a maximum of 35 cm 14 in in depth Before entering the water choose your path carefully Enter where there is no sharp drop off and avoid rocks or other obstacles which may be slippery or upset the ATV Drive slowly and care fully Test your brakes after leaving the water If neces sary apply them several times to let friction dry out the...

Page 75: ...ater or muddy conditions RIDING OVER ROUGH TERRAIN WARNING EWB01651 Riding improperly over obstacles could cause loss of control or a collision Before operating in a new area check for obstacles Never at tempt to ride over large obstacles such as large rocks or fallen trees When you go over obstacles always follow proper procedures as described in the Owner s Manual Riding over rough terrain shoul...

Page 76: ... smooth terrain On extremely slippery surfaces such as ice go slowly and be very cautious in order to re duce the chance of skidding or sliding out of control Care should be used when riding on loose or slip pery surfaces since the ATV may slide If unex pected and uncorrected sliding could lead to an accident To reduce the tendency for the front wheels to slide in loose or slippery conditions posi...

Page 77: ... over the front wheels for better control See page 7 11 If your ATV begins to tip while turning Lean more into the turn to regain balance If nec essary gradually let off the throttle and or steer to the outside of the turn See page 7 11 If your ATV starts to slide sideways Steer in the direction of the slide if you have the room Applying the brakes or accelerating is not recommended until you have...

Page 78: ...ing to tip over dismount on the uphill side See page 7 16 If your ATV encounters shallow water Ride slowly and carefully through slow moving water watching for obstacles Be sure to let wa ter drain from the ATV and CHECK YOUR BRAKES FOR PROPER OPERATION when you come out of the water Do not continue to ride your ATV until you have regained adequate braking ability See page 7 17 ...

Page 79: ...ng mainte nance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electri cal parts that can cause shocks or fires Running the engine while servicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death See page 2 1 for more information about carbon monoxide WARNING EWB02690 Brake discs calipers drums and l...

Page 80: ... in tended to assist you in the performance of preven tive maintenance and minor repairs However additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly TIP If you do not have the tools or experience required for a particular job have a Yamaha dealer perform it for you 1 Owner s manual 2 Low pressure tire gauge 3 Owner s tool kit 1 2 3 ...

Page 81: ... require special tools data and technical skills NO ITEM CHECK OR MAINTENANCE JOB INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 320 200 1300 800 2500 1600 2500 1600 5000 3200 hours 20 80 160 160 320 1 Fuel line Check fuel hoses for cracks or other damage and replace if necessary 2 Spark plugs Replace 3 Carburetors Check starter choke operation and correct if nec essary Check engine i...

Page 82: ...2 3 4 5 6 7 8 9 10 11 6 Spark arrester Clean NO ITEM CHECK OR MAINTENANCE JOB INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 320 200 1300 800 2500 1600 2500 1600 5000 3200 hours 20 80 160 160 320 ...

Page 83: ...ical skills NO ITEM CHECK OR MAINTENANCE JOB INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 320 200 1300 800 2500 1600 2500 1600 5000 3200 hours 20 80 160 160 320 1 Air filter element Clean and replace if necessary Every 20 40 hours more often in wet or dusty areas 2 Clutch Check operation and adjust if necessary 3 Front brake Check operation and correct if necessary Check fluid level...

Page 84: ...ssary 10 Upper and lower arm pivots Lubricate with lithium soap based grease 11 Drive chain Check chain slack and adjust if necessary Check rear wheel alignment and correct if neces sary Clean and lubricate 12 Drive chain roller Check for wear and replace if necessary 13 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened 14 Shock absorber assemblies Check operation a...

Page 85: ... coolant leakage and correct if necessary Replace coolant Every 2 years 19 Moving parts and cables Lubricate 20 Throttle lever hous ing and cable Check operation and correct if necessary Check throttle lever free play and adjust if neces sary Lubricate throttle lever housing and cable 21 Front and rear brake switches Check operation and correct if necessary 22 Lights and switches Check operation a...

Page 86: ... wet dusty sandy or muddy areas or at full throttle Hydraulic brake service Regularly check and if necessary correct the brake fluid level Every two years replace the internal components of the brake master cylinders and calipers and change the brake fluid Replace the brake hoses every four years and if cracked or damaged ...

Page 87: ...he condition of the engine To remove a spark plug 1 Remove the spark plug cap 2 Remove the spark plug as shown with the spark plug wrench included in the owner s tool kit To check the spark plugs 1 Check that the porcelain insulator around the center electrode of each spark plug is a medi um to light tan the ideal color when the ATV is ridden normally 2 Check that all spark plugs installed in the ...

Page 88: ...e and then wipe off any grime from the spark plug threads 2 Install the spark plug with the spark plug wrench and then tighten it to the specified torque TIP If a torque wrench is not available when installing a spark plug a good estimate of the correct torque is 1 4 1 2 turn past finger tight However the spark plug should be tightened to the specified torque as soon as possible 3 Install the spar...

Page 89: ...nsmission oil filler cap wipe the dipstick off with a clean rag insert it back into the oil filler hole without screwing it in and then re move it again to check the oil level TIP The transmission oil should be between the tip of the dipstick and the maximum level mark 4 If the oil is at or below the tip of the dipstick add sufficient oil of the recommended type to raise it to the correct level 5 ...

Page 90: ...nded transmission oil and then install and tighten the oil filler cap TIP Be sure to wipe off spilled oil on any parts after the engine and exhaust system have cooled down NOTICE ECB00430 In order to prevent clutch slippage since the transmission oil also lubricates the clutch do not mix any chemical additives Do not use oils with a diesel specification of CD or oils of a higher quality than speci...

Page 91: ...n the coolant must be changed at the intervals specified in the periodic maintenance and lubrication chart EBU23502 To check the coolant level 1 Place the ATV on a level surface TIP The coolant level must be checked on a cold en gine since the level varies with engine tempera ture 2 Check the coolant level in the coolant reser voir TIP The coolant should be between the minimum and maximum level ma...

Page 92: ...eck the antifreeze con tent of the coolant as soon as possible otherwise the effectiveness of the coolant will be reduced ECB01011 6 Close the coolant reservoir cover 7 Install the seat TIP If the engine overheats see page 8 56 for further instructions EBU23525 To change the coolant WARNING EWB01890 Wait for the engine and radiator to cool before removing the radiator cap You could be burned by ho...

Page 93: ... 9 10 11 2 Remove the radiator cover by removing the screws 3 Place a container under the engine and then remove the coolant drain bolts and their gas ket 1 Radiator cover 2 Screw 1 2 2 1 Coolant drain bolt 2 Gasket 1 2 1 ...

Page 94: ...8 16 1 2 3 4 5 6 7 8 9 10 11 4 Remove the radiator cap 5 Remove the coolant reservoir cap 1 Coolant drain bolt 2 Gasket 1 2 1 1 Radiator cap 1 ...

Page 95: ...lush the cooling system with clean tap water 8 Install the coolant drain bolts and their new gasket and then tighten the bolts to the spec ified torque 9 Connect the coolant reservoir hose 10 Pour the recommended coolant into the reser 1 Coolant reservoir cap 1 1 Coolant reservoir hose 2 Coolant reservoir Tightening torque Coolant drain bolt 14 Nm 1 4 m kgf 10 ft lbf 1 2 ...

Page 96: ...age TIP If any leakage is found have a Yamaha dealer check the cooling system 15 Install the radiator cover by installing the screws EBU23624 Cleaning the air filter element The air filter element should be cleaned at the in tervals specified in the periodic maintenance and lubrication chart Clean or if necessary replace the air filter element more frequently if you are riding in unusually wet or ...

Page 97: ...the air filter case cover by unhooking the holders 4 Pull the air filter element out of the air filter case 5 Remove the lock plate by turning it and then remove the sponge material from the air filter element frame 1 Air filter case check hose 1 1 Air filter case cover 2 Air filter case cover holder 1 2 2 ...

Page 98: ...lash point sol vents or gasoline to clean the sponge ma terial because the engine could catch fire or explode EWB01941 7 Squeeze the excess solvent out of the sponge material and let it dry NOTICE Do not twist the sponge material when squeezing it ECB00441 1 Air filter element lock plate 1 1 Sponge material 2 Air filter element frame 3 Air filter element lock plate 1 2 2 1 3 ...

Page 99: ... and then install the air filter case cover by hooking the holders onto the air filter case NOTICE Make sure that the air filter ele ment is properly seated in the air filter case Never operate the engine with the air filter element removed This will allow un filtered air to enter the engine causing rap id engine wear and possible engine damage Additionally operation without the air filter element...

Page 100: ...d the rubber joint manifold fittings for an air tight seal Tighten all fit tings securely to avoid the possibility of unfiltered air entering the engine EBU28311 Cleaning the spark arrester Be sure the exhaust pipe and muffler are cool be fore cleaning the spark arrester 1 Remove the screws 2 Remove the tailpipe by pulling it out of the muffler 3 Tap the tailpipe lightly and then use a wire brush ...

Page 101: ...mponents EBU23994 Changing the carburetor settings In extremely cold weather it is necessary to change the carburetor settings to maintain opti mum engine performance and to prevent engine damage WARNING EWB01990 Improperly servicing or adjusting the carbu retors could cause them to malfunction with the possibility of an accident or the carbure tors could leak fuel which would be a fire hazard Car...

Page 102: ...catch any fuel Wipe up any spilled fuel completely After servicing the carburetors always check the throttle lever operation before op erating the ATV to make sure it is working correctly Standard settings Main jet 200 Jet needle clip position 3rd groove Pilot air screw 2 0 turns out 1 Main jet number 1 1 Standard position Groove 3 1 ...

Page 103: ...l 3 Remove the seat 4 Remove the radiator cover and side cover by removing the screws 5 Remove the fuel hose from the fuel cock Temperature Altitude 0 1500 m 5000 ft Above 1500 m 5000 ft Main jet Jet needle Pilot air screw Main jet Jet needle Pilot air screw Above 0 C 32 F 200 3rd groove 2 0 turns out 190 3rd groove 2 1 2 turns out from 5 C 41 F to 15 C 5 F 220 3rd groove 1 1 2 turns out 200 3rd g...

Page 104: ...8 26 1 2 3 4 5 6 7 8 9 10 11 6 Remove the fuel tank by removing the bolts 7 Remove the air filter case cover by unhooking the holders 1 Fuel hose 1 1 Fuel tank 2 Bolt 1 2 2 2 2 ...

Page 105: ...9 10 11 8 Remove the mixing chamber cap securing plate by removing the screw 9 Loosen the carburetor joint screws 1 Air filter case cover 2 Air filter case cover holder 1 2 2 1 Mixing chamber cap securing plate 2 Screw 2 1 ...

Page 106: ...e the mixing chamber cap 11 Remove the throttle cable from the throttle valve and then remove the throttle cable hold er by removing the screws 1 Joint screw 1 1 1 1 1 Throttle cable 2 Throttle valve 3 Throttle cable holder 4 Screw 1 2 3 4 ...

Page 107: ...8 29 1 2 3 4 5 6 7 8 9 10 11 12 Remove the carburetor and then remove the float chamber by removing the screws 13 Remove the float and needle valve 1 Float chamber 2 Screw 1 2 2 2 2 ...

Page 108: ...ling the screws 3 Install the carburetor and tighten the joint screws 4 Assemble the throttle valve 5 Install the mixing chamber cap and then tight en it securely to the specified torque 6 Install the mixing chamber cap securing plate by installing the screw NOTICE Be sure to match one of the projections on the carbu retor cap with one of the slots on the se curing plate If the securing plate does...

Page 109: ... it stops and hold it in this position 3 Check through each carburetor window to see if the punch mark on the throttle valve is at the specified position 4 If not loosen the locknut and turn the adjust ing nut until the specified position is obtained 1 Mixing chamber cap securing plate 2 Projection 3 Slot 4 Screw Tightening torque Mixing chamber cap securing plate screw 3 5 Nm 0 35 m kgf 2 5 ft lb...

Page 110: ...c maintenance and lubrica tion chart TIP A diagnostic tachometer is needed to make this adjustment The carburetor synchronization and the throttle cable free play must be checked and adjusted if necessary before adjusting the engine idling speed 1 Start the engine and warm it up TIP The engine is warm when it quickly responds to the throttle 2 Attach the tachometer to the spark plug lead 3 Turn in...

Page 111: ...a and to decrease it turn the screws in direction b NOTICE ECB00510 The throttle stop screws were preset at the factory When adjusting the idling speed turn both throttle stop screws the same amount otherwise the carburetor synchroni zation will be incorrect Adjusting the pilot air screws and the idling speed are separate procedures but they must be adjusted at the same time to achieve 1 Pilot air...

Page 112: ...ay and if necessary adjust it as follows TIP The engine idling speed must be checked and ad justed if necessary before adjusting the throttle le ver free play 1 Slide the rubber cover back 2 Loosen the locknut 3 To increase the throttle lever free play turn the throttle lever free play adjusting bolt in di rection a To decrease the throttle lever free play turn the adjusting bolt in direction b 4 ...

Page 113: ... periodic main tenance and lubrication chart Each brake pad is provided with two wear indicator grooves which al low you to check the brake pad wear without hav ing to disassemble the brake To check the brake pad wear check the wear indicator grooves If a brake pad has worn to the point that a wear indica tor groove almost appears have a Yamaha dealer replace the brake pads as a set TIP The wheels...

Page 114: ...ome inef fective Before riding check that the brake fluid is above the minimum level mark and replenish if neces sary A low brake fluid level may indicate worn brake pads and or brake system leakage If the brake fluid level is low be sure to check the brake pads for wear and the brake system for leakage Front brake 1 Wear indicator groove 1 1 1 Minimum level mark LOWER 1 ...

Page 115: ...r lock Brake fluid may deteriorate painted surfaces or plastic parts Always clean up spilled fluid imme diately As the brake pads wear it is normal for the brake fluid level to gradually go down However if the brake fluid level goes down suddenly have a Yamaha dealer check the cause EBU24291 Changing the brake fluid Have a Yamaha dealer change the brake fluid at the intervals specified in the TIP ...

Page 116: ...djusted at the intervals specified in the periodic maintenance and lubrication chart The top of the brake pedal should be positioned 10 0 mm 0 39 in below the top of the footrest as shown If the brake pedal is not positioned as spec ified have a Yamaha dealer adjust it EBU30171 Adjusting the parking brake free play The parking brake free play must be checked and if necessary adjusted at the interv...

Page 117: ...8 39 1 2 3 4 5 6 7 8 9 10 11 1 Release the parking brake 2 Slide the rubber cover back 3 Fully loosen the locknut and the adjusting bolt at the clutch lever 1 Cable length A 1 1 Rubber cover 1 ...

Page 118: ...gth and in direction b to decrease it TIP If the cable length cannot be adjusted to specifica tion consult a Yamaha dealer 6 Tighten the locknut at the clutch lever 7 Slide the rubber cover back to its original po sition 8 Turn in the adjusting bolt at the rear brake cal iper by hand until it feels tight then turn it out 1 Locknut 2 Adjusting bolt 1 2 a b 1 Adjusting bolt 2 Locknut 1 2 ...

Page 119: ...drag is noticed perform the adjustment again EBU24742 Brake light switches The brake light which is activated by the brake pedal and brake lever should come on just before braking takes effect The brake light switch for the brake pedal can be adjusted as follows but the front brake light switch should be adjusted by a Yamaha dealer Turn the adjusting nut while holding the brake light switch in pla...

Page 120: ...ut at the clutch lever 3 To increase the clutch lever free play turn the adjusting bolt in direction a and to decrease it turn the bolt in direction b 4 Tighten the locknut 5 Slide the rubber cover back to its original po sition TIP If the specified free play cannot be obtained as de scribed above or if the clutch does not operate cor rectly have a Yamaha dealer check the internal clutch mechanism...

Page 121: ...ve chain slack there should be no weight on the ATV and all tires must be touching the ground 2 Move the ATV back and forth to locate the tightest portion of the drive chain and then measure the drive chain slack as shown 3 If the drive chain slack is incorrect adjust it as follows To adjust the drive chain slack 1 Place the ATV on a level surface 2 Loosen the axle holding nuts Drive chain slack 1...

Page 122: ...hain slack will overload the engine as well as other vital parts of the ATV and can lead to drive chain slippage or breakage To prevent this from occur ring keep the drive chain slack within the specified limits ECB00542 TIP There are alignment marks on each side of the swingarm and on the wheel hubs Use them to check for proper wheel axle alignment 4 Tighten the locknuts and the axle holding nuts...

Page 123: ...ngs do not clean the drive chain with steam cleaners high pressure washers or inappropriate solvents ECB00571 2 Wipe the drive chain dry 3 Thoroughly lubricate the drive chain with a special O ring chain lubricant NOTICE Do not use engine oil or any other lubricants for the drive chain as they may contain substances that could damage the O rings ECB00581 EBU24901 Checking and lubricating the cable...

Page 124: ... ATV which could lead to an acci dent or collision EBU24922 Checking and lubricating the brake and clutch levers The operation of the brake and clutch levers should be checked before each ride and the lever pivots should be lubricated if necessary EBUM0170 Checking the shift pedal The operation of the shift pedal should be checked before each ride If operation is not smooth have a Yamaha dealer ch...

Page 125: ...does not turn smoothly have a Yamaha dealer check the wheel hub bear ings EBU25004 Lubricating the rear suspension relay arm and connecting arm pivoting points The rear suspension relay arm and connecting arm pivoting points must be lubricated at the inter vals specified in the periodic maintenance and lu brication chart TIP For parts equipped with a grease nipple use a grease gun Recommended lubr...

Page 126: ...The upper and lower arm pivots must be lubricated at the intervals specified in the periodic mainte nance and lubrication chart TIP For parts equipped with a grease nipple use a grease gun Left side 1 Grease nipple 1 Recommended lubricant Lithium soap based grease 1 Grease nipple 1 ...

Page 127: ... 10 11 Right side EBU26882 Replacing a headlight bulb If a headlight bulb burns out replace it as follows 1 Remove the headlight unit by removing the screw 2 Remove the headlight bulb holder cover 1 Grease nipple 1 1 Screw 1 ...

Page 128: ...it clockwise NOTICE Do not touch the glass part of the headlight bulb to keep it free from oil oth erwise the transparency of the glass the luminosity of the bulb and the bulb life will be adversely affected Thoroughly clean off any dirt and fingerprints on the head light bulb using a cloth moistened with al cohol or thinner ECB00651 1 Headlight bulb holder cover 1 1 Headlight bulb holder 1 ...

Page 129: ...e headlight unit in the original posi tion and then install the screw 8 Adjust the headlight beam if necessary EBU25551 Adjusting a headlight beam NOTICE ECB00690 It is advisable to have a Yamaha dealer make this adjustment To raise a headlight beam turn the headlight beam 1 Do not touch the glass part of the bulb 1 1 Headlight bulb holder cover 2 Headlight bulb holder 3 Headlight unit 1 2 3 ...

Page 130: ...25611 Replacing the tail brake light bulb If the tail brake light bulb burns out replace it as follows 1 Remove the bulb holder together with the bulb by turning it counterclockwise 2 Remove the burnt out bulb by pushing it in and turning it counterclockwise 1 Headlight beam adjusting screw 1 a b 1 Tail brake light bulb holder 1 ...

Page 131: ... and then turn it clockwise until it stops 4 Install the bulb holder together with the bulb by turning it clockwise EBU25651 Removing a wheel 1 Place the ATV on a level surface 2 Loosen the wheel nuts Front 1 Tail brake light bulb holder 2 Tail brake light bulb 1 2 1 Wheel nut 1 1 ...

Page 132: ...ion systems for example can cause poor starting and loss of power The following troubleshooting charts represent quick and easy procedures for checking these vital systems yourself However should your ATV re quire any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools expe rience and know how to service the ATV properly Use only genuine Yamaha replacement parts Im...

Page 133: ... 1 2 3 4 5 6 7 8 9 10 11 Fuel can ignite or explode causing severe inju ry or property damage Make sure there are no open flames or sparks in the area including pi lot lights from water heaters or furnaces ...

Page 134: ...ssion There is no compression Check the ignition Have a Yamaha dealer check the ATV Remove the spark plugs and check the electrodes 3 Ignition Wet Dry Wipe off with a dry cloth and correct the spark plug gaps or replace the spark plugs Have a Yamaha dealer check the ATV The engine does not start Have a Yamaha dealer check the ATV Open the throttle halfway and operate the kickstarter Check the comp...

Page 135: ...If coolant is not available tap water can be temporarily used instead provided that it is changed to the rec ommended coolant as soon as possible Wait until the engine has cooled Check the coolant level in the reservoir and radiator The coolant level is OK The coolant level is low Check the cooling system for leakage Have a Yamaha dealer check and repair the cooling system Add coolant See TIP Star...

Page 136: ...eds to let friction dry out the lin ings EWB02311 NOTICE Excessive water pres sure may cause water seepage and deterioration of wheel bearings brakes transmission seals and electrical devices Many expensive repair bills have resulted from improper high pressure detergent applications such as those available in coin operated car washers ECB00711 4 Once most of the dirt has been hosed off wash all s...

Page 137: ...ank and add fuel stabilizer if available to prevent the fuel from deteriorat ing 5 Perform the following steps to protect the cyl inders piston rings etc from corrosion a Remove the spark plug caps and spark plugs b Pour a teaspoonful of engine oil into each spark plug bore c Install the spark plug caps onto the spark plugs and then place the spark plugs on the cylinder head so that the electrodes...

Page 138: ...n the wheels a little every month in order to prevent the tires from becoming degraded in one spot 8 Cover the muffler outlet with a plastic bag to prevent moisture from entering it TIP Make any necessary repairs before storing the ATV ...

Page 139: ...n on seat EN1032 ISO5008 Will not exceed 0 5 m s2 EUR Vibration on handlebar EN1032 ISO5008 Will not exceed 2 5 m s2 EUR Engine Engine type Liquid cooled 2 stroke Cylinder arrangement Forward inclined parallel 2 cylinder Displacement 347 cm3 Bore stroke 64 0 54 0 mm 2 52 2 13 in Compression ratio 6 50 1 Starting system Kickstarter Lubrication system Premix Type YAMALUBE 2 R Castrol R30 A545 A747 E...

Page 140: ...rburetor Type quantity VM26SS x 2 Spark plug s Manufacturer model NGK BR8ES Spark plug gap 0 7 0 8 mm 0 028 0 031 in Clutch Clutch type Wet multiple disc Transmission Primary reduction system Helical gear Primary reduction ratio 66 23 2 869 Secondary reduction system Chain drive Secondary reduction ratio 41 14 2 929 Transmission type Constant mesh 6 speed Operation Left foot operation 1st 32 13 2 ...

Page 141: ...ont 27 0 kPa 0 270 kgf cm2 4 0 psi Rear 27 0 kPa 0 270 kgf cm2 4 0 psi Front wheel Wheel type Panel wheel Rim size 10 x 6 0AT Rear wheel Wheel type Panel wheel Rim size 9 x 8 5AT Front brake Type Dual disc brake Operation Right hand operation Recommended fluid DOT 4 Rear brake Type Single disc brake Operation Right foot operation Recommended fluid DOT 4 Front suspension Type Double wishbone Spring...

Page 142: ...10 11 Wheel travel 220 mm 8 7 in Electrical system Ignition system CDI Charging system AC magneto Headlight Bulb type Krypton bulb Bulb voltage wattage quantity Headlight 12 V 30 0 30 0 W 2 Tail brake light 12 V 5 0 21 0 W 1 ...

Page 143: ...for assistance when ordering spare parts from a Yamaha dealer or for reference in case the ATV is stolen VEHICLE IDENTIFICATION NUMBER MODEL LABEL INFORMATION EBU26041 Vehicle identification number The vehicle identification number is stamped into the frame The year of manufacture is listed in the vehicle identification number as shown in the illustration 1 Vehicle identification number 1 ...

Page 144: ...model label is affixed at the location in the il lustration Record the information on this label in the space provided This information will be need ed when ordering spare parts from a Yamaha deal er 1 Vehicle identification number 2 Year of manufacture 0 0 8 2008 9 2009 A 2010 B 2011 I O Q U Z not used 1 2 1 Model label 1 ...

Page 145: ... 23 Chassis fasteners 5 6 Cleaning 9 1 Clutch lever 4 4 Clutch lever free play adjusting 8 41 Coolant 5 3 8 13 D Drive chain 5 4 Drive chain lubricating 8 45 Drive chain slack 8 43 E Engine break in 6 4 Engine cold start 6 1 Engine idling speed 8 32 Engine starting a warm 6 2 Engine stop switch 4 2 F Fuel 4 8 Fuel and 2 stroke engine oil mixing ratio 5 3 Fuel cock 4 9 Fuel tank cap 4 7 H Handlebar...

Page 146: ...eaning 8 22 Spark plugs checking 8 9 Specifications 10 1 Speed limiter 4 3 Starter choke 4 11 Storage 9 2 Suspension lubricating the upper and lower arm pivots 8 48 Suspension relay arm and connecting arm pivoting points lubricating the rear 8 47 T Tail brake light bulb replacing 8 52 Throttle lever 4 2 5 4 Throttle lever free play adjusting 8 34 Throttle OverRide System 4 3 Tires 5 4 Transmission...

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