Yamaha AR240 HO Owner'S Manual Download Page 108

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aIntenance

& c

are

4-18

SpECiFiCATiONS

iTEm / mOdEL

UNiT

SX240HO, SXT1800 (d,E,F)

VEHiCLE CApACiTY

Maximum people on board

Number of people

Maximum load capacity

lb.

1800

dimENSiONS

Length

feet / inches

23.63' / 283.5"

Beam

feet / inches

6.23' / 74.8"

Draft

inches

18"

Dry weight

lb.

3298

Height on trailer

feet / inches

7.67' / 92"

pERFORmANCE

Maximum fuel consumption

US gal / h (L / h)

12.8 gal each engine

Cruising range (full throttle)

hr.

1.96

ENGiNE

Number of engines

Engine type

4-stroke

Number of cylinder

4 cylinders each engine

Displacement

cc (cu. in)

1812 (110.6) each engine

Bore & stroke

mm (in)

86 x 78 (3.38 x 3.07)

Compression ratio

11:1

Lubrication system

Wet sump

Cooling system

Water-cooled

Starting system

Electric starter

Ignition system

TCI

Spark plug

LFR6A

Spark plug gap

mm (in)

0.8 ~0.9mm (0.031"~0.035")

Recommended battery

Qty: 1

Marine Grade Group 24 Dual Purpose

675 Marine Cranking Amp

Battery capacity

Voltage - Amp Hours

12 -100

Charging system

Flywheel magneto

dRiVE UNiT

Propulsion system

Jet pump

Jet pump type

Axial flow, single stage w/reverse

Impeller rotation

Counterclockwise (rear view)

Impeller pitch

16.8°

Transmission

Direct drive from engine

Steering (nozzle) angle

23° + 1°

FUEL ANd OiL

Fuel

Regular unleaded gasoline, 87 octane (R+M2)

Recommended engine oil

API

SAE

Yamalube 4W or 4-stroke motor oil

SE, SF, SG, SH, SJ, or SL

10W-30

Fuel tank capacity

US gal (L)

50.2 gal (190 L)

Oil tank capacity

US qt (L)

1.1 gal (4.3 L) Each engine

Summary of Contents for AR240 HO

Page 1: ...W A R N I N G Read this manual carefully before operating this boat ...

Page 2: ...product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm YAMAHA LIT CALIF 65 01 Read this manual carefully before operating this boat This manual should stay with the boat if sold ...

Page 3: ...ilure to follow WARNING instruc tions could result in severe injury or death A NOTICE indicates special precau tions that must be taken to avoid damage to the boat or other property TIP A TIP provides key information to make procedures easier or clearer Thank you for choosing aYamaha Boat This Owner s Manual contains informa tion you will need for proper operation maintenance and care A thorough u...

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Page 5: ...1 Safety Information 2 Features Functions 3 Operation 4 Maintenance Care 5 Trouble Recovery 6 Consumer Information AR240 HO SX240 HO 242 Limited S 242 Limited ...

Page 6: ......

Page 7: ...erate the Boat 1 8 Required Equipment 1 9 Additional Equipment Recommendations 1 9 Cruising Limitations 1 10 Operational Requirements 1 11 Hazard Information 1 12 Boat Characteristics 1 12 Night Operation 1 13 Water Skiing 1 14 Rules OF THE ROAD 1 15 Steering and Sailing Rules 1 15 Rules When Encountering Vessels 1 16 Other Special Situations 1 17 Reading Buoys and Other Markers 1 19 TO GET MORE B...

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Page 9: ...cord and keep these I D numbers in a separate place in case your boat is stolen PRIMARY I D NUMBER The Primary I D number is stamped on a label attached to the engine hatch HULL IDENTIFICATION NUMBER H I N The H I N is stamped into the hull on the right rear corner ENGINE SERIAL NUMBER PORT STARBOARD The Engine Serial Numbers are stamped on a label attached to the top of each engine s oil tank a b...

Page 10: ...entifies engines that meet the Air Resources Board s 2004 exhaust emission standards Engines meeting these standards have 20 lower emissions that One Star Low Emission engines Three Stars Ultra Low Emission The three star label identifies engines that meet the Air Resources Board s 2008 exhaust emission standards Engines meeting these standards have 65 lower emissions than One Star Low Emission en...

Page 11: ...N This engine family conforms to U S EPA regulations for marine SI engines Approval Label of Emission Control Certificate This label is attached to the electrical box Emission control information label Manufactured Date Label Manufactured date label a b ...

Page 12: ...Safety Information 1 1 4 IMPORTANT LABELS Read the following labels before operating this boat If you need any additional information contact a Yamaha dealer b ...

Page 13: ...Safety Information 1 1 5 WARNING LABELS If any of these labels is damaged or missing contact a Yamaha dealer for a replacement ...

Page 14: ...n damage or death Engine and generator exhaust contains odorless and colorless carbon monoxide gas Carbon monoxide will be around the back of the boat when engines or generators are running Move to fresh air if you feel nausea headache dizziness or drowsiness ...

Page 15: ...Safety Information 1 1 7 F2A F2A OTHER LABELS AR240 HO 242 Limited S ...

Page 16: ...reinforce the information contained in these materials Limitations On Who May Operate The BOAT Yamaha recommends a minimum operator age of 16 years old Adults must supervise use by minors Know the operator age and train ing requirements for your state A boating safety course is recom mended and may be required in your state You can find local rules by contacting the United States Coast Guard USCG ...

Page 17: ... to signal other boats See Rules of the Road for more information Navigation Lights Your boat is equipped with naviga tion lights for use between sunset and sunrise and during periods of reduced visibility such as fog Be sure these lights are working and are turned on when necessary see page 2 14 and 3 9 for more information Additional Equipment Recommendations The following equipment can help mak...

Page 18: ... not a toy Sharp turns or jumping waves or wakes can increase the risk of back spinal injury paralysis facial injuries and broken legs ankles and other bones Do not jump waves or wakes Do not operate the boat in rough water bad weather or when vis ibility is poor this may lead to an accident causing injury or death Be alert to the possibility of bad weather Take note of weather fore casts and the ...

Page 19: ...fter consuming alcohol or taking drugs For reasons of safety and proper care of the boat always perform the pre operation checks listed on page 3 3 before operating Passengers must always sit in a designated seating area place feet on the deck and hold on to the hand grips when the boat is in motion Always consult your doctor on whether it is safe for you to ride in this boat if you are pregnant o...

Page 20: ...ropes or fishing lines Obey the Rules of the Road see page 1 15 and be sure to check behind you before making a turn Hazard Information Never start the engine or let it run for any length of time in an enclosed area Exhaust fumes con tain carbon monoxide a colorless odorless gas that may cause death within a short time Always operate the boat in an open area It is also important to have the engine...

Page 21: ...is idling shift to reverse and gradually increase engine speed Make sure that there are no obstacles or people behind you before shifting into reverse Keep away from the intake grates while the engine is on Items such as long hair loose clothing or PFD Personal Flotation Device straps can become entangled in moving parts resulting in severe injury or drowning Stop the engines and remove the clip f...

Page 22: ...dy and snug fitting apparel such as denim but does not include spandex or similar fabrics like those used in bicycle shorts A second person should be on board as a spotter to watch the skier in most states it is required by law Let the skier direct the operator s control of speed and direction with hand signals Be sure the seat is locked in place pg 2 16 before getting underway When preparing to p...

Page 23: ...meet one another one vessel has the right of way it is called the stand on vessel The vessel that does not have the right of way is called the give way or burdened vessel These rules determine which vessel has the right of way and what each vessel should do Stand On Vessel The vessel with the right of way has the duty to continue its course and speed except to avoid an immediate collision When you...

Page 24: ...avoid each other Meeting If you are meeting another power vessel head on and are close enough to run the risk of collision neither of you has the right of way Both of you should alter course to avoid an accident You should keep the other vessel on your port left side This rule does not apply if both of you will clear one another if you continue on your set course and speed Crossing When two power ...

Page 25: ...our to six seconds on the horn If another vessel is around the bend it too should sound the horn Even if no reply is heard however the vessel should still proceed around the bend with caution Fishing Vessel Right of Way All vessels fishing with nets lines or trawls are considered to be fishing vessels under the International Rules Vessels with trolling lines are not con sidered fishing vessels Fis...

Page 26: ...eding White Light Green Light Old New 2 4 6 LIGHTED BUOY Starboard Hand Even number increasing toward head of navigation Leave to starboard right proceeding up stream White Light Green Light Old New A LIGHTED SAFE WATER BUOY No number Marks midchannel pass on either side Letter has no lateral significance used for identification and location purpose White Light Top Mark Green Light Old New RB L LI...

Page 27: ...t side An easy way to remember the meaning of the colors is the phrase red right returning When navigating out of the harbor your position with respect to the buoys should be reversed red buoys should be to port and black buoys to starboard Many bodies of water used by boaters are entirely within the boundaries of a particular state The Uniform State Waterway Marking System has been devised for th...

Page 28: ...for those states that recog nize non proctored NASBLA approved courses ENJOY YOUR BOAT RESPONSIBLY You share the areas you enjoy when operating your boat with others and with nature So your enjoyment includes a responsibility to treat these other people and the lands waters and wildlife with respect and courtesy Whenever and wherever you are boating think of yourself as the guest of those around y...

Page 29: ... 2 6 Main Switches 2 6 Throttle Shift Levers 2 7 Fuel Tank Filler Cap 2 9 Gauges 2 9 Engine Overheat Warning System 2 13 Switches 2 14 Swivel Seat Operation 2 17 Passenger Seats 2 18 Stereo System 2 19 Engine Hood 2 19 Storage Compartments 2 20 Front Walk Through 2 21 Rear Walk Through 2 22 Swim Platform 2 22 Swim Platform Shower 2 22 Watersports Tower 2 23 ...

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Page 31: ...t Starboard Features d Flush Attachments e Electrical Boxes f Dipstick g Mufflers h Muffler Boxes i Spark Plugs Spark Plug Caps j Air Filter Cases k Hood Supports l Engine Compartment Vent Outlets m Engine Compartment Vent Inlets n Fuel Tank Compartment Drain Plug Jet Pumps Jet Thrust Nozzles Reverse Gate b ...

Page 32: ...Features Functions 2 2 2 ...

Page 33: ... Pump Clean out Interlock Switches p Rear Boarding Step Accessory Pedestal Table Mounts Tilt Adjustable Steering Wheel Center Walk Through Folding Windshield Convertible Seat AR240 242 Limited S Enclosed Head Compartment Swim Platform Shower 242 Limited 242 Limited S Watersports Tower AR240 242 Limited S Docking Lights 242 Limited 242 Limited S Passenger Swivel Seat SX240 242 Limited Location of S...

Page 34: ...ures a Speedometer b Tachometer c Blower Switch d Ignition Switches e Receiver CD Player Receiver f Steering Wheel g Tilt Adjustment Lever h Switches and Breakers i No Wake Cruise Assist Switch Stern Features and Controls a Hull Drain b Steering Nozzle c Reverse Gates d Ladder e Trailer Strap Eyes f Deck Drain g Depth Finder Transponder b a b d ...

Page 35: ...mple the stern of the boat will swing to the left Keep this in mind when navi gating near a person in the water such as a down skier or an obstacle such as a dock TILT LEVER Never touch the tilt lever during operation otherwise the steering wheel could suddenly change position which may lead to an accident Be sure the steering wheel is locked in position after adjust ment If the steering wheel is ...

Page 36: ... be attached to the engine shut off switch for the engines to run The cord must be attached to a secureplaceontheOperator sPersonal Flotation device PFD Should the operator fall overboard or leave the helm the cord will pull out the clip stopping ignition to both engines This will prevent the boat from running away under power a Engine shut off switch b Engine shut off cord with clip Main Switches...

Page 37: ... into Reverse while traveling at planing speeds Loss of control boat swamping or damage to the boat could occur a Throttle Shift Lever port left side engine b Throttle Shift Lever starboard right side engine c Neutral d Forward e Reverse f Free Accelerator Button A separate lever for each engine controls both throttle and shifting In normal operation the levers are moved together Moving the levers...

Page 38: ...ep the boat from moving WARNING Leave the throttles in the idle position when Neutral is selected The boat will start moving as if it was in For ward or Reverse if engine speed is increased above idle in Neutral Reverse The jet pump gates are dropped all the way down over the jet nozzles Jet thrust is redirected toward the bow of the boat which moves the boat backward Free Accelerator This control...

Page 39: ...tons on the face of the lens The left b button is the M Mode button and the right button c is the T Toggle button Warning System Warnings will display automatically in the LCD of the master gauge Warnings may or may not be accompanied by an audible alarm Sleep Mode Refers to the state when both engines are off and the gauges are shut down Engine On Mode Refers to the state when the selected engine...

Page 40: ...o the other line on the display press the M and T buttons simultaneously when ei ther line is highlighted Scroll with the M or T button separately Displayable Data Include GPS Speed Engine RPM Fuel Lev el Gallons Per Hour GPH Gallons Used Voltage Engine Hours Water Temp Water Depth Trip Odometer Latitude Longitude Heading if selected Compass if selected Elevation Highest Speed MPG Cruise Assist Au...

Page 41: ...n to increase the alarm point Press the M and T buttons simul taneously to save and exit 7 Set Clock Set the clock After entering the Set Clock sub menu pressing the M or T button will allow you to set the hour Use the up and down arrow to set the correct hour Press the M and T buttons simultaneously to save and move to minutes Use the up and down arrow to set the correct minute Press the M and T ...

Page 42: ...disappear and be replaced by an AL flashing in reverse video in a corner of the display Warning Definition Table Warning LCD Display Audible Engine Overheating Engine Over Temperature Y Engine Oil Pressure Low Low Oil Press Y Check Engine Check Engine Y Low Battery Voltage Low Voltage Y High Battery Voltage High Voltage Y Low Aux Battery Voltage Low Aux Battery Y High Aux Battery Voltage High Aux ...

Page 43: ...irculating in the engine Tip If water cooling passages on the engines are dry it will take about 20 seconds for water to reach the pilot out lets after starting If water is not circulating something may be clogging the jet intake grate Refer to the Jet Pump Clean Out procedures on page 5 5 for further information If the cause of overheating cannot be found and corrected take special precautions to...

Page 44: ...ed return to shore and have a Yamaha dealer check the engine Low High Battery Voltage Warning If either the High or Low battery warnings appear check the battery connection If the battery connections are clean and tight and the warning indication continues have yourYamaha dealer check the charging system switcheS a Blower b Bilge Pump c Horn d Light e Tower Limited S and Courtesy Lights f Shower L...

Page 45: ...t the switch in the middle position to turn off all lights see page 3 9 Docking Lights 242 Limited S Model This switch turns on the docking lights located on both sides of the bow NOTICE Docking lights are not for use as running lights Horn Pressing this switch activates the horn The horn can be used to signal other boats as required by the Rules of the Road see page 1 15 TIP The helm switches wil...

Page 46: ...sist feature is for steady engine speed operation when the boat is traveling above no wake speeds Cruise Assist Mode is available for use whenever the engines are running above 3000 and below 7000 rpm To Set Cruise Assist Mode Equalize the throttles before pressing the Plus or Minus side of the switch to set the initial speed The indica tion Cruise will appear in the LCD screen Once set a total of...

Page 47: ...the seat forward or back pull up on the lever a located under the front of the seat Move the seat to the desired position then release the lever To rotate the seat first move the seat to its fully forward position Then pull up on the lever b located under the side of the seat Release the lever once you begin to pivot The seat will pivot freely up to 180 and will automatically lock into the fully f...

Page 48: ...ee illustration directly above a Strap b Latch To position the seat as a bench seat lift the latch on the underside of the seat Hold the seat by the straps provided and pull the front of the seat forward until it rests on the console lip SX240 and 242 Limited models are equipped with a second swivel seat The controls are similar to the driver s swivel seat except it does not adjust forward and bac...

Page 49: ...ded with your boat Engine Hood There is a hood latch located under the front of the rear seat To open the engine hood lift the latch hook upward and lift the hood The hood is supported by gas filled struts Hood Latch and Struts AR240 AND SX240 PW BD LD MD 2INT 4RDM 3RPT 1 II 5 6 IEQ T T V V MARINE SEARCH BAND SUBW 2 ZONE XBAS AS PS SAT INFO OPEN TOP MENU MODE MULTI ENVIRONMENT PLAYER AUDIO ENTER 6...

Page 50: ...age Under Front Seats Pull up the seat cushions to access the storage compartments The starboard side compartment is designed to be used as an ice chest Ski Locker Driver s Side Console Under Rear Side Seats Pull up the seat cushions to access the storage compartments Starboard Side Rear Compartment and Cooler ...

Page 51: ...n this compartment Signs of carbon monoxide poisoning include nausea headache dizziness drowsi ness and lack of consciousness Get fresh air if anyone shows signs of carbon monoxide poisoning There is a light in the compartment Press the light to turn it on Press the light again to turn it off NOTICE Be sure the light is turned off when no one is in the compartment Leaving the light on can drain th...

Page 52: ...include nausea dizziness and drowsiness The swim platform area provides a place to stand or sit while putting on skis or a wakeboard and includes a ladder to make boarding from the wa ter easier To use the ladder pull it out from underneath the swim platform until it can drop down Before operating the boat return the ladder to its storage position SWIM PLATFORM SHOWER 242 Limited and 242 Limited S...

Page 53: ...242 Limited and 242 Limited S Models The Watersports Tower is provided as an elevated tow point suitable for wake boards and similar towable recreational equipment The center pylon can be used to attach a standard ski rope or other tow rope Severe injury or death can result if you ignore any of the following Maximum towing capacity 1 Person 350 lb 158 kg max Make sure tow rope is securely fastened...

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Page 55: ...AT 3 18 Getting to Know Your Boat 3 18 Learning to Operate Your Boat 3 18 Turning the Boat 3 19 Boating with Passengers 3 20 Boarding from the Water 3 20 Boarding from a Dock or Landing Jetty 3 21 Stopping 3 21 Docking 3 22 Leaving a Dock 3 22 Beaching 3 23 Anchoring 3 23 Crossing Wakes and Swells 3 24 POST OPERATION CHECKS 3 25 TRAILERING 3 27 Hitch 3 27 Trailering Checklist 3 28 Backing Your Tra...

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Page 57: ...y of sparks open flames or other sources of ignition 2 Refuel the boat in a well ventilated area If the boat is in the water be sure it is securely moored to the fueling dock All passengers must be out of the boat during refueling 3 Remove the fuel tank filler cap and then slowly add fuel to the fuel tank Stop filling when the fuel just becomes visible in the bottom of the filler tube Do not top o...

Page 58: ...nd area and fuel system components Follow product labeling for use instructions Engine oil Engine oil level Check the engine oil level before each use Engine oil is extremely hot immedi ately after the engine is turned off Coming in contact with or getting any engine oil on your clothes could result in burns Make sure debris and water do not enter the oil filler hole Debris and water in the engine...

Page 59: ...l marks on the dip stick is equal to approximately 1 quart of engine oil 6 Repeat steps 3 6 until the engine oil is at the proper level 7 Install the engine oil filler cap PRE OPERATION CHECKS CHECK LIST Before operating this boat perform the checks in the following check list Always follow the inspection and main tenance procedures and schedules described in this owner s operator s manual Failure...

Page 60: ... launching Be sure drain plugs are tightened 3 8 ENGINE COMPARTMENT Operate the blower for at least 4 minutes Open engine hood and check to be sure no gasoline vapors are present 3 9 ENGINE HOOD Check that hood latch is secure 2 19 LIGHTS AND HORN Check lights to be sure they operate Press horn button to be sure it operates 3 10 BIMINI TOP Check that the top is secure 3 11 3 14 AFTER LAUNCH SWITCH...

Page 61: ...wheel is turned left There should not be free play between the steering wheel and the jet nozzles Throttle Shifters Move the control levers several times through their full range of motion Operation should be smooth over the complete range of motion and the levers should return to Neutral without hesitation Before launching make sure both jet pump gates drop down over the jet nozzles to their stop...

Page 62: ...enger seat on the port side There is a location label outside the compartment This fire extinguisher located near the engine compartment should be a clean agent type de signed to displace oxygen such as CO2 or other inert gasses or FE 36 and have a capacity of five pounds or more A chemical type fire extinguisher may not help when sprayed into the engine compartment through the Fire Port because t...

Page 63: ...t intakes under the boat for weeds debris or anything else that might restrict the intake of water If the intakes are clogged cavitation could occur reducing jet thrust and possibly damaging jet pump parts In some cases the engine may overheat because of a lack of cooling water and damage could result Engine cooling water is fed to the engine by the jet pumps see page 3 11 Refer to Jet Pump Clean ...

Page 64: ...inage System Self Bailing Deck Most water which enters the deck area bails automatically out the stern through the large drain hole in the deck A one way check valve in the drain prevents water from traveling back to the deck during mooring or while moving in reverse Bilge Pump Your boat is equipped with a drainage system that channels water that enters the boat from the storage compart ments to t...

Page 65: ...f the fuel leak is found and corrected Gasoline and its vapors are highly flammable and explosive Engine Compartment Gasoline vapors can explode Before starting the engines operate the blower for at least 4 minutes and check the engine compartment bilge for gasoline vapors Do not start the engines if you can smell fuel vapors in the engine compartment or if there are any loose electrical connectio...

Page 66: ... horn operates Engine Shut Off Switch a Engine shut off switch b Clip with cord First place the boat in the water to provide adequate engine cooling Start the engine and then remove the engine shut off switch clip and verify that the engine stops Refer to pages 3 15 to 3 17 START ING THE ENGINES for information on proper operation of the starter switch a b HORN NAV ANCH SHOWER TOWER LTS CTLT TOWER...

Page 67: ...If water is not flowing out of the pilot hole during operation do not continue to run the engines Overheating and serious damage could occur See Engine Overheat Warning System page 2 13 for more information Bimini Top SX240 and 242 Limited Raising from the Collapsed Position 1 Unzip and remove the storage cover 2 Unfold the top by pulling it to the back of the boat toward the stern 3 Attach the sn...

Page 68: ...e rear support arms for the Bimini top to the Watersport Tower 4 The top can now be removed from your boat When reinstalling the Bimini top simply reverse the removal steps making sure the knobs holding the support arms are tightened securely See page 4 4 for Bimini top care information Bimini Top AR240 Raising from the Collapsed Position 1 Unbuckle the cover straps from around the top of the Wate...

Page 69: ... and gather it at the front bar of the Watersports Tower 4 Unzip the three flaps from around the tower tubes 5 Zip the storage cover in place and secure it to the Watersports Tower by buckling the cover straps around the top tubes Do not trailer the boat with the Bimini top in the fully extended position put the cover over the top to avoid damage Removing the Bimini Top 1 Unbuckle the storage cove...

Page 70: ...Storing and Trailering 1 Unhook the rear straps Pull the Bimini top to the bow of the boat and gather it at the front bar of the Watersports Tower 2 Unzip the three flaps from around the tower tubes 3 Zip the storage cover in place and secure it to the Watersports Tower by buckling the cover straps around the top tubes Do not trailer the boat with the Bimini top in the fully extended po sition Put...

Page 71: ...l flotation device before operating Failure to attach cord could result in a run away boat if operator is ejected 1 Always make sure the boat is launched and used in waters that are free from weeds and debris and at least 3 ft 90 cm deep WARNING Never operate in water that is less than 3 ft 90 cm deep You increase your chance of hitting an underwater obstacle You could be injured Pebbles or sand c...

Page 72: ...tion key to Start When the engine starts release the key If the engine does not start after 5 seconds of crank ing release the key Wait at least 15 seconds before trying to start the engine again Never turn the ignition key to Start while the engine is run ning The starter mechanism could be damaged If the starter motor is engaged continuously for more than 5 seconds the battery will be come quick...

Page 73: ...acle Remove the ignition keys and the engine stop switch lanyard if the boat will be left unattended Stopping the engines immediately after operating at high rpm is not recom mended Let the engines cool off at idle or low speed for a few minutes first BREAK IN PROCEDURE The engine break in period is essential to allow the various components of the engine to wear and polish themselves to the correc...

Page 74: ...llow U S Coast Guard state and local laws when operating your boat Select a wide area to learn in where visibility is good and other boat traffic is light Keep the proper distance from other boats and vehicles Do not oper ate where people are swimming Always attach the engine stop switch lanyard to your personal flotation device before operating You and all other passengers must always wear a U S ...

Page 75: ...ermines how sharply you turn A More throttle produces high thrust so the boat will turn more sharply B Less throttle produces low thrust so the boat will turn more gradually C Pulling the levers back to idle or Neutral produces only minimum thrust If you are traveling at speeds above trolling you will have rapidly decreasing ability to steer without throttle You may still have some turning ability...

Page 76: ...ead is not obstructed BOARDING FROM THE WATER Severe internal injuries can occur if water is forced into body cavities as a result of being near the jet thrust nozzles Do not board from the rear use swim platform or swim behind boat if engines are running Stay away from the back of the boat when engines are running Stay away from the swim step while the engines are running Exhaust gases coming fro...

Page 77: ... time before hitting an obstacle apply throttle and turn in another direction 346 ft 105 5 m WARNING OperatiOn 3 3 21 1 Be sure engines are off then move to the stern of the boat Pull out the ladder and climb up onto the step Return the ladder to the stowed position before climbing into the boat 2 Climb up onto the swim platform then sit in one of the seats provided BOARDING FROM A DOCK OR LANDING...

Page 78: ...allow angle and allow the boat to move toward the dock No Wind or Current Approach the dock at a shallow angle Secure the bow to the dock then use engine thrust or a boat hook to gently move the stern to the dock LEAVING A DOCK Because boats steer from the stern the stern first moves in the direction op posite your desired turn It is especially important to understand this character istic when lea...

Page 79: ...t and water conditions A danforth or fluke type anchor is suitable for most applications your dealer can help you choose an anchor 1 Make sure the anchor line is securely tied to the anchor and to the bow eye 2 Move the boat to the spot where you want to lower the anchor head ing the boat into the wind or cur rent Stop the boat then lower the anchor until it hits bottom 3 While keeping tension on ...

Page 80: ...r speed and choose the angle at which you cross the wake or swell Usually a slower speed and quartering the wake crossing at an angle will reduce the jolt Two other things you may notice The first is that crossing a group of wakes or swells is not as easy or smooth as crossing just one wake The second is that when you quarter the wake or swell the boat will try to steer away from the wake or swell...

Page 81: ...ther components If you do decide to moor your boat be sure to remove it from the water peri odically to clean the hull and jet pump area The frequency of maintenance required will depend upon whether the water is salt or fresh and other local water conditions 1 After putting the boat on the trailer flush cooling system on each en gine to prevent the cooling system from clogging up with salt sand o...

Page 82: ... water in the bilge to drain out After the water has drained wipe the engine compart ment and bilge with dry rags Rein stall all drain plugs Tighten the hull drain plug a securely before launching the boat Clean any foreign material such as dirt or sand from the threads before installing the drain plug 6 Spray a rust inhibitor such as Yamaha Silicone Protectant and Lubricant on metallic parts to m...

Page 83: ...s not exceed the GVWR HITCH The trailer hitch ball must match the size of the socket on the trailer hitch coupler Hitches are divided into classes that specify the gross trailer weight GTW and the maximum tongue weight Always use a hitch rated for the same or higher class Use a bolted on or welded on hitch clamp on bumper hitches are not recommended Be sure the trailer hitch s release handle is la...

Page 84: ...ni top if used The top is not designed to stay unsecured on the boat at high way speeds See page 3 11 3 12 or 3 14 Carry a spare tire for the trailer along with sufficient tools to change the tire While traveling check the wheel hubs on the trailer whenever you park If the hub feels abnormally hot have the bearing inspected before continuing your trip On lon ger trips it is a good idea to carry a ...

Page 85: ...problems While every boater develops a preferred launch procedure here is a recommended general procedure 1 Perform the Pre Operation Checks shown on page 3 4 that can be per formed on land including operating the blower for at least 4 minutes 2 Remove all trailering tie down lines from the boat and attach your dock ing lines and fenders if used 3 Disconnect the trailer lights from the towing vehi...

Page 86: ...he boat to jump over the front of the trailer which can result in injury to the boat operator and bystanders 4 Make sure the boat is centered on the support rails and is headed straight for the bow stop bumper board Ease the boat forward until the bow rests against the bow stop NOTICE The winch line is not designed to pull the boat onto the trailer 5 Attach and tighten the winch line NOTICE The wi...

Page 87: ... to prevent damage to the hull gelcoat Use spreader bars to avoid side stress to the hull that may cause cracks in the gelcoat and fiber glass Attach guidelines to the bow eye and stern tie down cleats to control movement of the boat during lift ing Remove all people and all cargo from the boat Drain any excess water from the bilge using the bilge pump Be sure all people are standing clear then li...

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Page 89: ...er s Operator s Manual and Tool Kit 4 5 Periodic Inspection Chart 4 6 Spark Plug Cleaning and Adjustment 4 7 Grease Points 4 8 Fuel System Inspection 4 10 Fuel Tank 4 11 Engine Oil Filter 4 11 Air Filter 4 11 Steering Cable Inspection 4 12 Controls Throttle Shift 4 13 Reverse Gate Mechanism Inspection 4 13 Sacrificial Anodes 4 13 Fuse Replacement 4 14 Batteries 4 15 SPECIFICATIONS 4 17 ...

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Page 91: ...tem TIP Use of Yamaha Fuel Conditioner and Stabilizer eliminates the need to drain the fuel system Consult your Yamaha dealer or other qualified mechanic if the fuel system is to be drained instead Cooling System Flushing a Flush Hose Connector b Garden Hose Adapter c Cap Cooling system flushing is essential to prevent the cooling system from clog ging up with salt sand or dirt 1 Open the cap for ...

Page 92: ...t your Yamaha dealer for Winter ization Service BATTERY Switches 242 Limited and 242 Limited S Models This boat uses two marine batteries One battery is designated as the Start battery and the other as the House battery The Start battery is connected to the starter circuits on both engines to provide current for the starter mo tors The House battery provides power for the various accessory circuit...

Page 93: ...ing soda and water one tbsp of baking soda to one cup of water apply dielectric grease or petroleum jelly to the battery terminals and to all exposed connectors 2 If the batteries will be stored for a longer period check the specific gravity of the fluid at least once a month and recharge each battery if it gets too low For maintenance free MF type bat teries with sealed cells check the terminal v...

Page 94: ...or an equivalent 5 Wax the hull with a non abrasive wax such as Yamaha Ultra Gloss CleanerWax or other wax designed for marine gelcoat WARNING Slippery surfaces can cause falls and injury Be careful not to apply too much wax on deck and gunnel stepping surfaces This will make them slippery 6 Wipe all vinyl and rubber com ponents such as the seats and engine compartment seals with a vinyl protectan...

Page 95: ...e mechanical skills tools and other equipment necessary to perform main tenance not covered by this Owner s Operator s Manual Owner s operator s manual and tool kit It is advisable to always carry the Owner s Operator s Manual and tool kit with you whenever you use the watercraft To protect these materials it would be a good idea to put them in a waterproof bag If your Owner s Manual is damaged or...

Page 96: ... every use 4 1 Bilge strainer Cleaning Impeller Inspection Steering cable Inspection 4 12 Throttle cable Inspection Adjustment Reverse gate mechanism Inspection 4 13 Sacrificial anode Checking Replace as needed after every use 4 13 Drain plugs Inspection Replacement Batteries Inspection Inspect fluid level before every launch 4 15 Rubber coupling Bolts and nuts Retightening 1 Grease capacity 33 0 ...

Page 97: ...lace the spark plug with the specified plug To Remove a Spark Plug 1 Remove the engine cover screws and engine cover 2 Remove the spark plug cap screws and spark plug cap Do not use any tools to remove or install the spark plug cap otherwise the ignition coil coupler could be damaged The spark plug cap may be difficult to remove because the rubber seal on the end of the cap fits tightly To remove ...

Page 98: ...e correct torque with a torque wrench as soon as possible 5 Install the engine cover and engine cover screws GREASE POINTS To keep moving parts sliding or rotating smoothly coat them with water resistant grease such asYamaha Marine Grease Yamaha Grease A or an equivalent Throttle Cable Grease the throttle cable inner wires at the pulley wheel of the APS Steering Cable Ball Joints and Inner Wire Gr...

Page 99: ...r Fill the bearing housing with water resistant grease through the grease nipple After first service Every 100 hours or 6 months you may do this yourself Fill the grease slowly and carefully because it can damage the hose and the joints Recommended water resistant grease Yamaha Marine Grease or Yamaha Grease A Grease capacity 33 0 35 0 cc 1 11 1 18 oz Grease capacity 6 0 8 0 cc 0 20 0 27 oz NOTICE...

Page 100: ...for leaks cracks or malfunctions If any problem is found consult a Yamaha dealer Checking Points 1 Fuel tank leakage 2 Fuel hose joint leakage 3 Fuel hose cracks or other damage 4 Fuel filler clamps and hoses 5 Fuel tank cap seal for damage The United States Coast Guard re quires that all inboard boats like your boat have visual access to fuel filler clamps and hoses The boat has two access points...

Page 101: ... engine off and have aYamaha dealer check the boat Continuing to operate under such conditions could cause severe engine damage It is recommended to have a Yamaha dealer change the engine oil and oil filter However if you choose to change the oil filter on your own and you have the special equipment necessary to do so refer to the service manual for this boat Dispose of used oil according to local...

Page 102: ...emove the engine stop switch cord lanyard and ignition keys 2 Push and pull the control levers through their full range from Neutral to wide open throttle For ward and from Neutral to Reverse Operation should be smooth 3 While a second person watches from the stern move the control levers to the Forward position Check that the shift gates lift completely to the stops 4 While the second person watc...

Page 103: ...edYamaha Boat dealer for service SACRIFICIAL ANODES An aluminum alloy anode is mounted on each jet pump outlet on your boat Galvanic corrosion can damage metal surfaces below the waterline on any boat particularly in saltwater These sacrificial anodes are designed to erode in these conditions first before metal components of your jet pump outlets are seriously damaged a Anode Inspect the anodes ea...

Page 104: ...3 Install the new anode Tighten the mounting bolts to specification FUSE REPLACEMENT Do not use fuses of higher am perage that those recommended Substitution of a fuse of improper rating can cause extensive electrical system damage and possible fire The fuse is in the ignition coil holder To replace the fuse unscrew the cap and pull the two red leads out with the fuse holder Open the fuse holder a...

Page 105: ... to place the battery on its side Remove the battery from the boat before adding distilled water or recharging Replenishing the Battery Fluid A poorly maintained battery will dete riorate quickly The battery fluid should be checked before every outing Fill to the manufacturer s recommended level when necessary Top up only with distilled water or pure de ionized water suitable to use in batteries N...

Page 106: ...tructed a Positive Battery cable Red b Negative Battery cable Black c Accessory Lead Red Black d Accessory Lead Black BATTERY REMOVAL Disconnect battery leads before removing the battery Disconnect the negative lead first BATTERY INSTALLATION Connect the red lead and accessory red lead to the positive terminal of the battery Connect the black lead and the black accessory lead to the negative termi...

Page 107: ...on ratio 11 1 Lubrication system Wet sump Cooling system Water cooled Starting system Electric starter Ignition system TCI Spark plug LFR6A Spark plug gap mm in 0 8 0 9mm 0 031 0 035 Recommended battery Qty 1 Marine Grade Group 24 Dual Purpose 675 Marine Cranking Amp Battery capacity Voltage Amp Hours 12 100 Charging system Flywheel magneto DRIVE UNIT Propulsion system Jet pump Jet pump type Axial...

Page 108: ...n ratio 11 1 Lubrication system Wet sump Cooling system Water cooled Starting system Electric starter Ignition system TCI Spark plug LFR6A Spark plug gap mm in 0 8 0 9mm 0 031 0 035 Recommended battery Qty 1 Marine Grade Group 24 Dual Purpose 675 Marine Cranking Amp Battery capacity Voltage Amp Hours 12 100 Charging system Flywheel magneto DRIVE UNIT Propulsion system Jet pump Jet pump type Axial ...

Page 109: ...ion ratio 11 1 Lubrication system Wet sump Cooling system Water cooled Starting system Electric starter Ignition system TCI Spark plug LFR6A Spark plug gap mm in 0 8 0 9mm 0 031 0 035 Recommended battery Qty 1 Marine Grade Group 24 Dual Purpose 675 Marine Cranking Amp Battery capacity Voltage Amp Hours 12 100 Charging system Flywheel magneto DRIVE UNIT Propulsion system Jet pump Jet pump type Axia...

Page 110: ...n ratio 11 1 Lubrication system Wet sump Cooling system Water cooled Starting system Electric starter Ignition system TCI Spark plug LFR6A Spark plug gap mm in 0 8 0 9mm 0 031 0 035 Recommended battery Qty 1 Marine Grade Group 24 Dual Purpose 675 Marine Cranking Amp Battery capacity Voltage Amp Hours 12 100 Charging system Flywheel magneto DRIVE UNIT Propulsion system Jet pump Jet pump type Axial ...

Page 111: ...Chapter 5 TROUBLE RECOVERY TROUBLESHOOTING 5 1 Troubleshooting Chart 5 1 EMERGENCY PROCEDURES 5 3 Towing the Boat 5 3 Running on One Engine 5 3 Jump Starting 5 4 Jet Pump Clean Out Procedure 5 5 ...

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Page 113: ...tions Tighten as required 4 3 Battery switch off Turn on switch 4 3 Jet pump cleanout hatch Not latched Latch securely 5 5 Starter component Faulty Have serviced at Yamaha dealer Shift lever Not in Neutral Shift to Neutral 2 7 Starter motor turns over engine does not start Engine shut off switch Clip on cord is not in place Install clip in engine shut off switch 2 6 Fuel Empty Refill as soon as po...

Page 114: ... properly 4 7 Loose electrical connections Tighten or connect properly 4 7 Cracked torn or damaged Replace Boat speed too slow or loses power Cavitation Jet intake clogged Clean 5 5 Engine overheat Jet intake clogged Clean 5 5 Cooling system clogged Clean 4 1 Fuel Filter Clogged Have serviced at Yamaha dealer Spark plug Fouled or defective Replace 4 7 Incorrect heat range Replace 4 7 Gap incorrect...

Page 115: ...g boat and the boat Tow the boat using the bow eye only Tow the boat at a no wake speed NOTICE Do not tow the boat at speed fast enough to leave a wake Severe engine damage could result because water can flood the non operating engines through the cool ing water intake Running on One Engine If one engine becomes inoperative the properly running engine can be used to return to shore Operate at a no...

Page 116: ...ve terminal of the booster battery with the positive jumper cable 2 Connect one end of the negative jumper cable to the negative terminal of the booster battery 3 Connect the other end of the nega tive cable to an engine hanger on either side of the engine oil tank Be sure all connections are secure and correct before attempting to start the engine Any wrong connection may damage the electrical sy...

Page 117: ...ere is any sign that the jet intake or impeller is clogged with weeds or debris follow this cleanout procedure 1 Turn off and remove ignition keys remove lanyard and wait for all movement to stop 2 Lift the hatch on the rear platform 3 Check that the retaining cord is securely attached to the cap and retaining strap Press the release button and lift the cap up out of the port Set the cap where it ...

Page 118: ...could be forced out by water pressure during operation Be sure the caps are locked se curely in place Otherwise the cap could be forced out of the access ports by water pressure causing loss of performance and possible damage The hatch cover has interlocks to shut off the engines should the hatch be accidentally opened during operation The engines will not restart unless the hatch is closed and la...

Page 119: ...Chapter 6 CONSUMER INFORMATION INDEX LIMITED WARRANTY 6 1 CALIFORNIA EMISSION CONTROL WARRANTY 6 4 YAMAHA EXTENDED SERVICE Y E S 6 8 BOATING TERMS 6 9 SAMPLE FLOAT PLAN 6 10 INDEX 6 11 ...

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Page 121: ...ealer will free of charge repair or replace at Yamaha s option any parts ad judged defective by Yamaha due to faulty workmanship or material from the factory All parts replaced under warranty will become the property of Yamaha Motor Corporation U S A CUSTOMER S RESPONSIBILITY Under the terms of this warranty the customer will be responsible for ensuring that the boat is properly operated maintaine...

Page 122: ...USE SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE EXCLUSION MAY NOT APPLY TO YOU THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE YAMAHA MOTOR CORPORATION U S A Post Office Box 6555 Cypress California 90630 WARRANTY QUESTIONS AND ANSWERS Q What costs are my responsibility durin...

Page 123: ...ed States Be sure to bring your warranty registration card or other valid proof of the original date of purchase If a question or problem arises regarding warranty first contact the owner of the dealership Since all warranty matters are handled at the dealer level this person is in the best position to help you If you are still not satisfied and require additional assistance please write YAMAHA MO...

Page 124: ...4 years or for 250 hours of use whichever occurs first How ever warranty coverage based on the hourly period is only permitted for outboard engines and personal watercraft equipped with appropriate hour meters If any emission related part on your engine is defective under warranty the part will be repaired or replaced by Yamaha Motor Corporation U S A OWNER S WARRANTY RESPONSIBILITIES As the outbo...

Page 125: ... or workman ship is such that an emission related part does not function as designed The warranty begins on the date that the outboard personal watercraft or boat equipped with a personal watercraft engine is delivered to an ultimate purchaser or on the date it is first put in service WARRANTED PARTS INCLUDE the following as applicable 1 Fuel Metering System Carburetor and internal parts or fuel i...

Page 126: ...ith a personal watercraft engine must be made available for inspection by an authorized Yamaha dealer OWNER S RESPONSIBILITY The owner of the outboard motor personal watercraft or boat equipped with a personal watercraft engine is responsible for the performance of required maintenance see your Owner s Manual Receipts and maintenance records covering the performance of regular maintenance should b...

Page 127: ...ed maintenance which causes failure of a warranted part may constitute abuse and or improper service thereby invalidating warranty liability hereunder This warranty does not cover damage resulting from accidents acts of nature or other events or occurrences beyond the control of Yamaha Yamaha Motor Corporation U S A expressly disclaims responsibility for any and all consequential damages such as l...

Page 128: ...le to pay and repairs aren t prorated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation In terruption Protection TRIP is included at no extra cost TRIP gives you up to 150 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service replacement vehicle rental emergency towing phone calls even food and lod...

Page 129: ...r accidentally leaves the helm PFD A Personal Flotation Device also known as life jacket Planing Traveling at a speed fast enough so the boat has leveled out and is skimming on top of the water There is a wake Port The left side of the boat Stand On The vessel with the right of way when two boats meet Starboard The right side of the boat Stern The back part of the boat Sub Planing Traveling at a m...

Page 130: ...OR ADDRESS EMERGENCY PHONE PASSENGER 1 ADDRESS EMERGENCY PHONE PASSENGER 2 ADDRESS EMERGENCY PHONE PASSENGER 3 ADDRESS EMERGENCY PHONE PASSENGER 4 ADDRESS EMERGENCY PHONE DEPARTURE INFORMATION POINT OF DEPARTURE DATE TIME TOW VEHICLE LICENSE TRAILER LICENSE MAKE MODEL DESTINATION INFORMATION DESTINATION LORAN OR GPS COORDINATES INTENDED ACTIVITY EXPECTED RETURN DATE TIME LOCAL U S COAST GUARD PHON...

Page 131: ...e compartment 3 9 Fire extinguisher 3 6 Fuel leak 3 9 4 4 4 10 Fuel oil level 3 7 Jet intake 3 7 5 5 Pre operation checks 3 3 Post operation checks 3 25 Steering 2 5 3 5 4 12 Throttle 3 5 4 12 Checklists 1 9 3 4 4 6 5 1 Circuit breakers and fuses 2 17 4 15 Cleaning 4 4 Cleaning jet pump intake and impeller 5 5 Cleats 2 2 Connecting battery terminals 4 15 Connecting jumper cables 5 4 Control levers...

Page 132: ...tion number records 1 1 Ignition switches 2 6 3 16 Important labels 1 4 Intake grates 1 13 3 7 5 5 J Jet intakes 1 13 3 7 5 5 Jet nozzles 1 12 1 13 3 5 3 9 4 13 Jet propulsion 1 12 3 19 Jet pump clean out procedures 5 5 Jet pump cover 5 5 Jumps 1 10 L Ladder 2 4 3 20 Lanyard engine shut off cord 1 12 2 6 3 10 3 15 5 1 Launching 3 29 Lights 1 9 1 13 2 2 2 15 3 10 Limit on running engine out of wate...

Page 133: ...19 Speedometer 2 9 Starting the engines 3 15 Steering 2 5 3 5 3 19 Steering and sailing rules and sound signals 1 15 Steering cable ball joints and inner wire 4 8 Steering inspection 3 5 4 12 Steering pivot points greasing 4 8 Steering wheel tilt adjustment 2 5 Stern light 1 13 2 2 2 14 3 10 Stereo system 2 19 Stopping 3 21 Stopping the engines 3 17 Storage 4 1 Storage compartments 2 20 Swim platf...

Page 134: ...LIT 18626 08 69 2009 YAMAHA MOTOR CORPORATION U S A Printed in U S A ...

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Summary of Contents for AR240 HO

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Yamaha AR240 HO, Owner'S Manual, Page: 108 / 134

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Summary of Contents for AR240 HO

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