Yamaha AR230 High output Owner'S/Operator'S Manual Download | Manualshive

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5-1

T

ROUBLESHOOTING

& S

PECIAL

P

ROCEDURES

5

TROUBLESHOOTING

If any trouble happens on your boat, use this section to check for possible cause. If you can-
not find the cause or if the procedure for replacement or repair is not described in this owner’s
manual, ask your Yamaha Boat dealer or qualified mechanic for the proper service.
The Troubleshooting Chart contains: “TROUBLE,” “POSSIBLE CAUSE,” “REMEDY,” and “REFER
PAGE.”
Check the possible cause and remedy, and also the referred page for the maintenance steps
to solve the trouble.

TROUBLESHOOTING CHART

TROUBLE

POSSIBLE CAUSE

REMEDY

Page

• Starter motor

• Fuse

Burned out

• Replace the fuse and

4-16

does not turn

check wiring

over

• Battery

Run down

• Recharge

4-17

Poor terminal

• Tighten as required

4-17

connections

Battery switch off

• Turn on switch

4-18

• Jet pump

Not latched

• Latch securely

5-5

cleanout hatch

• Starter

Faulty

• Have serviced at

component

Yamaha dealer

• Shift lever

Not in Neutral

• Shift to Neutral

2-7

• Starter motor

• Engine shut-off

Clip on cord is not • Install clip in engine

2-6

turns over/

switch

in place

shut-off switch

engine does

• Fuel

Empty

• Refill as soon as possible*

3-2

not start

Stale or

• Have serviced at

contaminated

Yamaha dealer

• Fuel tank

Water or dust

• Have service at

collected

Yamaha dealer

Built-up pressure

• Open the fuel tank filler

3-14

cap and release pressure

• Spark plug

Fouled or defective • Clean or replace

4-7

• Spark plug cap

Not fitted or loose

• Fit properly

4-7

• Crankcase

Filled with fuel

• Have serviced at

Yamaha Dealer

Filled with water

• Crank engine with

spark plug out until clean

• Fuel filter

Clogged or water

• Have serviced at

collected

Yamaha Dealer

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107
108
109
110
111
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Summary of Contents for AR230 High output

Page 1: ...READ THIS MANUAL CAREFULLY BEFORE OPERATION ...

Page 2: ...WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm YAMAHA LIT CALIF 65 01 ...

Page 3: ...NUAL INFORMATION In this manual information of particular importance is distinguished in the fol lowing ways The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Failure to follow WARNING instruc tions could result in severe injury or death to the machine operator a bystander or a person inspecting or repairing the boat A CAUTION indicates special pre cautions that must be ...

Page 4: ......

Page 5: ...2 Features Functions 1 Safety Information 3 Operation 4 Maintenance Care 5 Troubleshooting Special Procedures 6 Consumer Information 1 color pms 1 color blac 4 color Blu AR230 SR230 SX230 ...

Page 6: ......

Page 7: ...e the Boat 1 8 Required Equipment 1 9 Additional Equipment Recommendations 1 9 Cruising Limitations 1 10 Operational Requirements 1 11 Hazard Information 1 12 Boat Characteristics 1 12 Night Operation 1 13 Water skiing 1 14 Rules OF THE ROAD 1 15 Steering and Sailing Rules 1 15 Rules When Encountering Vessels 1 16 Other Special Situations 1 17 Reading Buoys and Other Markers 1 18 TO GET MORE BOATI...

Page 8: ......

Page 9: ...ate place in case your boat is stolen PRIMARY I D NUMBER The Primary I D number is stamped on a label 1 attached to the inside of the engine compartment HULL IDENTIFICATION NUMBER H I N The H I N 2 is stamped into the hull on the right rear corner ENGINE Serial NUMBER PORT STARBOARD The Engine Serial Numbers are stamped on a label attached to the top of each engine s oil tank DSCN8267 eps F2A F2A ...

Page 10: ...rds have 20 lower emissions that One Star Low Emission engines THREE STARS ULTRA LOW EMISSION The three star label identifies engines that meet the Air Resources Board s 2008 exhaust emission standards Engines meeting these standards have 65 lower emissions than One Star Low Emission engines four stars super ultra Low Emission The four star label identifies engines that meet the Air Resources Boar...

Page 11: ...This label is attached to the electrical box 1 Emission control information label MANUFACTURED DATE LABEL 2 Manufactured date label EMISSION CONTROL INFORMATION ENGINE FAMILY THIS ENGINE CONFORMS TO U S EPA REGULATIONS FOR MARINE S1 ENGINES FELs g low hr SPARK PLUG GAP mm TROLLING SPEED rpm YAMAHA MOTOR CO CO LTD YAMAHA Manufactured SAFETY INFORMATION 1 ...

Page 12: ... 57 58 59 60 1 2 3 4 5 6 7 8 9 10 15 16 17 18 19 20 25 26 27 28 29 30 35 36 37 38 39 40 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1 2 3 4 5 6 7 8 9 10 13 14 15 16 17 18 19 20 3 4 5 6 7 8 9 10 12 13 14 15 16 17 18 19 20 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27...

Page 13: ...1 5 SAFETY INFORMATION 1 2 5 6 1 3 4 7 WARNING LABELS ...

Page 14: ...4 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 1 2 3 4 5 6 7 8 9 10 16 17 18 19 20 26 27 28 29 30 36 37 38 39 40 46 47 48 49 50 56 57 58 59 60 6 7 8 9 10 ...

Page 15: ...43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 1 2 3 4 5 6 7 8 9 10 12 13 14 15 16 17 18 19 20 22 23 24 25 26 27 28 29 30 32 33 34 35 36 37 38 39 40 42 43 44 45 46 47 48 49 50 52 53 54 55 56 57 58 59 60 2 3 4 5 6 7 8 9 10 ...

Page 16: ...g them the video may help reinforce the information contained in these mate rials Limitations On Who May Operate The BOAT l Yamaha recommends a minimum operator age of 16 years old l Adults must supervise use by minors l Know the operator age and training requirements for your state A boat ing safety course is recommended and may be required in your state You can find local rules by contact ing th...

Page 17: ...nal other boats See Rules of the Road for more information l Navigation Lights Your boat is equipped with naviga tion lights for use between sunset and sunrise and during periods of reduced visibility such as fog Be sure these lights are working and are turned on when necessary see page 2 14 and 3 9 for more informa tion Additional Equipment Recommendations The following equipment can help make yo...

Page 18: ... turns or jumping waves or wakes can increase the risk of back spinal injury paraly sis facial injuries and broken legs ankles and other bones Do not jump waves or wakes l Do not operate the boat in rough water bad weather or when visibility is poor this may lead to an accident causing injury or death Be alert to the possibility of bad weather Take note of weather forecasts and the prevailing weat...

Page 19: ...con suming alcohol or taking drugs l For reasons of safety and proper care of the boat always perform the pre operation checks listed on page 3 4 before operating l Passengers must always sit in a designated seating area place feet on the deck and hold on to the hand grips when the boat is in motion l Always consult your doctor on whether it is safe for you to ride in this boat if you are pregnant...

Page 20: ...r watercraft and also watch for boats ski ropes or fishing lines Obey the Rules of the Road see page 1 15 and be sure to check behind you before making a turn Hazard Information l Never start the engine or let it run for any length of time in an enclosed area Exhaust fumes contain carbon monoxide a colorless odorless gas that may cause death within a short time Always operate the boat in an open a...

Page 21: ...d maneu vering such as when docking Once the engine is idling shift to reverse and gradually increase engine speed Make sure that there are no obstacles or people behind you before shifting into reverse l Keep away from the intake grates while the engine is on Items such as long hair loose clothing or PFD straps can become entangled in moving parts resulting in severe injury or drowning l Stop the...

Page 22: ...and snug fitting apparel such as denim but does not include spandex or similar fabrics like those used in bicycle shorts l A second person should be on board as a spotter to watch the skier in most states it is required by law Let the skier direct the oper ator s control of speed and direction with hand signals Be sure the seat is locked in place pg 2 16 before getting underway l When preparing to...

Page 23: ...meet one another one vessel has the right of way it is called the stand on vessel The vessel that does not have the right of way is called the give way or burdened vessel These rules determine which vessel has the right of way and what each vessel should do Stand On Vessel The vessel with the right of way has the duty to continue its course and speed except to avoid an immediate collision When you...

Page 24: ...void each other Meeting If you are meeting another power ves sel head on and are close enough to run the risk of collision neither of you has the right of way Both of you should alter course to avoid an acci dent You should keep the other vessel on your port left side This rule does not apply if both of you will clear one another if you continue on your set course and speed Crossing When two power...

Page 25: ...ur to six seconds on the horn If another vessel is around the bend it too should sound the horn Even if no reply is heard however the vessel should still proceed around the bend with caution Fishing Vessel Right of Way All vessels fishing with nets lines or trawls are considered to be fishing vessels under the International Rules Vessels with trolling lines are not con sidered fishing vessels Fish...

Page 26: ...ral significance used for identification and location purposes Top Mark White Light Green Light OR Old New RB L RB L LIGHTED PREFERRED CHANNEL TO PORT BUOY No number Topmost band red preferred channel is to left of buoy Letter has no lateral significance used for identification and location purposes Red or Red White Light Light OR Old New N 2 NUN BUOY Even number Leave to starboard No change C 1 C...

Page 27: ...s They signify speed zones restricted areas danger areas and general information Remember markings may vary by geo graphic location Always consult local boating authorities before riding your boat in unfamiliar waters TO GET MORE BOATING SAFETY INFORMATION Be informed about boating safety Additional publications and information can be obtained from many organiza tions including the following Unite...

Page 28: ...ke can make waves others won t enjoy Avoid riding close to shoreline homes and waterfowl nesting areas or other wildlife areas and keep a respectful distance from fishermen other boats swimmers and populated beaches When travel in areas like these is unavoidable operate slowly and obey all laws Remember that pollution can be harm ful to the environment Do not refuel or add oil where a spill could ...

Page 29: ...ne Shut Off Switch 2 6 Main Switches 2 6 Throttle Shift Levers 2 7 Fuel Tank Filler Cap 2 9 Gauges 2 9 Overheat Warning System 2 13 Switches 2 14 Swivel Seat Operation 2 16 Passenger Seat 2 17 Stereo System 2 17 Engine Hood 2 18 Storage Compartments 2 18 Front Walk Through 2 20 Rear Walk Through 2 20 Swim Platform 2 21 Wakeboard Tower 2 21 ...

Page 30: ......

Page 31: ...24 25 26 27 28 31 32 33 34 35 36 37 38 41 42 43 44 45 46 47 48 51 52 53 54 55 56 57 58 1 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 5...

Page 32: ...0 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29...

Page 33: ...9 50 54 55 56 57 58 59 60 4 5 6 7 8 9 10 4 15 16 17 18 19 20 4 25 26 27 28 29 30 4 35 36 37 38 39 40 4 45 46 47 48 49 50 4 55 56 57 58 59 60 5 6 7 8 9 10 5 16 17 18 19 20 5 26 27 28 29 30 5 36 37 38 39 40 5 46 47 48 49 50 5 56 57 58 59 60 6 7 8 9 10 6 17 18 19 20 6 27 28 29 30 6 37 38 39 40 6 47 48 49 50 6 57 58 59 60 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34...

Page 34: ... 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 1 2 3 4 5 6 7 8 9 10 13 14 15 16 17 18 19 20 23 24 25 26 27 28 29 30 33 34 35 36 37 38 39 40 43 44 45 46 47 48 49 50 53 54 ...

Page 35: ...skier or an obstacle such as a dock TILT LEVER The tilt lever 1 is located under the steering wheel and is used to adjust the tilt of the steering wheel There are three positions To adjust the tilt pull the lever up and then move the steering wheel up or down to the desired position The lever will lock into place when the wheel is moved into one of the three available positions Never touch the til...

Page 36: ...ld result in an accident Also without engine power the boat could slow rapid ly from planing speed This could cause people and objects in the boat to be thrown forward which could cause injury Main Switches There is a main switch for each engine The main switches control the ignition and electrical circuits as follows Port left engine Starboard right engine WARNING 11 12 13 14 15 16 17 18 19 20 21...

Page 37: ...f Otherwise the boat may become unstable which could result in loss of control and an accident WARNING WARNING Throttle Shift Lever port left side engine Throttle Shift Lever starboard right side engine Neutral Forward Reverse Free Accelerator Button 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60...

Page 38: ... the flow of the jet thrust as follows Forward The jet pump gates are lifted all the way up All jet thrust is to the rear which moves the boat forward Neutral The jet pump gates are dropped down part way over the jet nozzles Some jet thrust is to the rear and some jet thrust is redirected forward This balance of thrust acts like neutral to keep the boat from moving Leave the throttles in the idle ...

Page 39: ...r when the engines are running at the same rpm N 0 1 2 3 4 5 6 7 8 9 10 11 0 1 2 3 4 5 6 7 8 9 10 11 HIGH OUTPUT YAMAHA HIGH OUTPUT YAMAHA HIGH OUTPUT YAMAHA 0 10 20 30 40 50 60 FUEL 0 1 2 F DEPTH YAMAHA PORT STBD N 0 1 2 3 4 5 6 7 8 9 10 11 0 1 2 3 4 5 6 7 8 9 10 11 HIGH OUTPUT YAMAHA HIGH OUTPUT YAMAHA HIGH OUTPUT YAMAHA 0 10 20 30 40 50 60 FUEL 0 1 2 F DEPTH YAMAHA PORT STBD 11 12 13 14 15 16 1...

Page 40: ... 54 55 56 57 58 59 60 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 ...

Page 41: ...above may result in incomplete or inaccurate readings Under these conditions variable read ings or will be displayed Setting the Shallow Alarm The Shallow Alarm function can be set for depths ranging from 3 to 199 feet 1 to 60 3 meters When the depth is less than the chosen setting the alarm is triggered The alarm sounds an audible alarm for 10 seconds while flashing the Warning LED as well as the...

Page 42: ...wish to use it The gauge does not retain the setting after the main switch is turned off 1 Press the DOWN key located on the front of the display The current alarm setting will be displayed on the display 000 is the default set ting no alarm function 2 Press the UP key within 5 seconds to increase the selected value more water depth Press the DOWN key to reduce the value Press and release either k...

Page 43: ...oil pres sure NOTE All three warning indicators blink when the No Wake Mode system is engaged see page 2 15 Overheat Warning System The engine has an overheat warning device If either engine starts to over heat the engine speed of the affected engine will be limited to 3000 rpm Each engine is equipped with cooling water pilot outlets 1 on the starboard side of the hull Check that water comes out o...

Page 44: ...the recess on each side of the gun wale 1 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1...

Page 45: ...e zones No Wake Mode can be engaged when the throttles are at idle speed in Forward Neutral or Reverse Engine speed will be set at 2400 rpm for con venient no wake maneuvering To set No Wake Mode Press both gray No Wake Mode buttons simultaneously until the three symbols in each tachometer start blinking NOTE Although each engine is con trolled separately always put both engines in No Wake Mode fo...

Page 46: ...ed under the side of the seat Release the lever once you begin to pivot The seat will pivot freely up to 180 and will automatically lock into the fully front facing or rear facing position There is also a friction lever 3 to adjust how easily the seat rotates The seat must always be locked into the full front facing position before get ting underway The seat bolster on AR and SX models will flip u...

Page 47: ...is stan dard The system consists of the CD player receiver four speakers and on SX and AR models a remote control keypad at the stern Refer to the ste reo system owner s manual included with your boat PORT STBD 12V NO WAKE MODE For Operating Instructions Consult Owners Manual FEATURES FUNCTIONS 2 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 ...

Page 48: ...d and lift the hood The hood is supported by gas filled struts Hood Latch and Struts STORAGE COMPARTMENTS Your boat has convenient on board storage areas Bow Anchor Storage Under Front Seats Pull up the seat cushions to access the storage compartments The starboard side compartment on AR and SX models is designed to be used as an ice chest Ski Locker ...

Page 49: ...ire could result Enclosed Head Compartment The port side console has a large compartment suitable for use as an on board changing room and can also accomodate a portable toilet not included Pull the latch to open the compartment door and pull it closed behind you Carbon monoxide CO can cause brain damage or death Carbon mon oxide can be present in this com partment Signs of carbon monoxide poisoni...

Page 50: ... tab on the front side of the door Windshield Unsnap the retaining strap 1 from the windshield and pivot it into place Rotate the two latches 2 to keep the windshield secured When the wind shield is open be sure to secure it with the retaining strap to keep it from mov ing while underway or trailering To avoid injury window must be secured when vessel is in motion CAUTION 11 12 13 14 15 16 17 1 21...

Page 51: ...aust gases coming from under neath it contain carbon monoxide a colorless odorless gas which may cause brain damage or death when inhaled Symptoms include nausea dizziness and drowsiness WAKEBOARD TOWER AR230 ModelS The Wakeboard Tower is provided as an elevated tow point suitable for wake boards and similar towable recreational equipment The center pylon can be used to attach a standard ski rope ...

Page 52: ......

Page 53: ...In Procedure 3 16 DRIVING YOUR BOAT 3 17 Getting to Know Your Boat 3 17 Learning to Operate Your Boat 3 17 Turning the Boat 3 18 Boating with Passengers 3 19 Boarding from the Water 3 19 Boarding from a Dock or Landing Jetty 3 20 Stopping 3 21 Docking 3 21 Leaving a Dock 3 22 Beaching 3 22 Anchoring 3 23 Crossing Wakes and Swells 3 24 POST OPERATION CHECKS 3 25 TRAILERING 3 27 Hitch 3 27 Trailerin...

Page 54: ......

Page 55: ...ine in your eyes get immediate medical attention l If any gasoline spills onto your skin immediately wash with soap and water Change clothing if gas oline spills on it Use only fresh gasoline that has been stored in clean containers Gasohol There are two types of gasohol gasohol containing ethanol and that containing methanol Gasohol containing ethanol can be used if ethanol content does not excee...

Page 56: ...ube Do not top off the tank because gasoline could spill out Be sure to tighten the cap securely Be careful when refueling Avoid getting water or other contaminants in the fuel tank Contaminated fuel can cause poor running or engine damage Fuel tank capacity 50 US gal 189 lit ENGINE OIL LEVEL Check the oil level in both engines before each use Check the oil on each engine when cold to be sure ther...

Page 57: ...e is warmed to operating temperature NOTE The engines are at the proper operating temperature after they have been run for 5 minutes or more at 7000 rpm or above and then at a trolling speed for 2 to 3 minutes If the boat is on the trailer run the engine with the flush attachment at an idle speed for 6 to 8 minutes or at least 13 minutes if air temperature is 59 F 15 C or colder 2 Remove the oil t...

Page 58: ... FUEL AND ENGINE Check fuel and oil level add as necessary 3 7 OIL LEVELS BATTERY Check battery condition mounting and connection 3 7 DRAINAGE SYSTEM Check and remove all water and fuel residue 3 7 before launching Be sure drain plugs are tightened ENGINE Operate the blower for at least 4 minutes 3 9 COMPARTMENT Open engine hood and check to be sure no gasoline vapors are present ENGINE HOOD Check...

Page 59: ...t nozzles should point to port left when the wheel is turned left There should not be free play between the steering wheel and the jet nozzles Throttle Shifters Move the control levers several times through their full range of motion Operation should be smooth over the complete range of motion and the levers should return to Neutral without hesitation Before launching make sure both jet pump gates...

Page 60: ...her of a B 1 classification with a capacity of two pounds or more when navigating in waters controlled by the U S Coast Guard In addition most state and local boating laws also require that the craft carry a USCG approved fire extinguisher whenever the boat is operated A fire extinguisher is not standard equipment with this boat If you do not have one contact your local Yamaha Boat dealer or a fir...

Page 61: ...from the shut off switch WARNING 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 1 2 3 4 5 6 7 8 9 10 Fuel System Refer to page...

Page 62: ...ngine compartment or fuel compartment areas during operation If it does open the drain plugs 3 and allow water to drain Also open the engine compart ment plug when flushing the engine area with fresh water after salt water operation Excessive water in the engine compartment bilge can splash into the air cleaner and engine This could cause engine dam age Be sure all drain plugs are tight ened befor...

Page 63: ...lem you cannot locate or correct Lights Check for proper operation of the bow stern and instrument lights by pressing the switch 3 on the control panel If the stern light is not installed remove it from the storage area lift the socket cover and install it into the socket to check operation 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 ...

Page 64: ...e rpm A continuous flow of water from the pilot hole shows that water is flowing through the engine cooling passages If water is not flowing out of the pilot hole during operation do not continue to run the engines Overheating and serious damage could occur See Overheat Warning System page 2 13 for more infor mation PORT STBD 12V NO WAKE MODE For Operating Instructions Consult Owners Manual CAUTIO...

Page 65: ...SX230 model shown On the AR230 model collapse the front sup port poles to clear the wakeboard tower as you pull the top forward Extend the poles again until the bottom sections lock into their fully extended position 4 Attach the snap hooks to the strap eyes 5 The top should be snug and wrinkle free If the top is too loose or too tight adjust the front straps by slid ing the buckle up or down the ...

Page 66: ... the top onto the rear deck hatch Trailering with the Bimini Top The Bimini top must be secured to the boat when it is being trailered When trailered with a Genuine Yamaha Cover simply store the Bimini top in the fully collapsed position and install the cover If a cover is not used wrap an elastic cord around the top and secure the ends to the ski tow hook to restrict movement Removing the Bimini ...

Page 67: ...nes l Never start the engine or let it run any length of time in an enclosed area Exhaust fumes contain car bon monoxide a colorless odor less gas that may cause loss of consciousness and death within a short time Always operate the boat in an open area 1 Always make sure the boat is launched and used in waters that are free from weeds and debris and at least 3 ft 90 cm deep Never operate in water...

Page 68: ...ch by push ing the clip groove over the nut beneath the knob Be sure the cord is not wrapped around the steering wheel or tangled in the controls Engine shut off switch Clip with cord NOTE It is not possible to start the engine with the clip removed from the engine shut off switch However the starter motor will turn the engine over 3 Put the control levers in the Neutral position Turn the ignition...

Page 69: ...ately Only enough throttle should be applied to keep the engine at a fast enough idle to stay running Do not operate the boat with just one engine running Severe engine damage could result because water can flood the non operating engine through the cooling water intake If single engine operation is unavoid able operate the boat at a no wake speed only STOPPING THE ENGINES To stop the engine retur...

Page 70: ... clearances This ensures proper performance and promotes longer component life 1 Launch the boat and start the engine see page 3 13 2 For the first 5 minutes run the engine at trolling speed For the 30 minutes of operation after that keep the engine speed below 5 000 rpm For the hour of operation after that keep the engine speed below 8 000 rpm 3 Proceed with normal operation ...

Page 71: ...ore reliable boat Know and follow U S Coast Guard state and local laws when operating your boat Select a wide area to learn in where visibility is good and other boat traffic is light Keep the proper distance from other boats and vehicles Do not oper ate where people are swimming Always attach the engine stop switch lanyard to your personal flotation device before operating You and all other passe...

Page 72: ...produces low thrust so the boat will turn more gradually C Pulling the levers back to idle or Neutral produces only minimum thrust If you are traveling at speeds above trolling you will have rapidly decreasing ability to steer without throttle You may still have some turning ability immediately after pull ing the throttles back to idle but one the engine slows down the boat will no longer respond ...

Page 73: ... obstructed When passengers are on board make sure they are seated and hold ing on before you start to acceler ate An unprepared passenger could lose balance and fall BOARDING FROM THE WATER Severe internal injuries can occur if water is forced into body cavities as a result of being near the jet thrust nozzles l Do not board from the rear use swim platform or swim behind boat if engines are runni...

Page 74: ...ain carbon monoxide a col orless odorless gas which may cause brain damage or death when inhaled Symptoms include nausea dizziness and drowsiness 2 Climb up onto the swim platform then sit in one of the seats provid ed BOARDING FROM A DOCK OR LANDING JETTY 1 Board the boat from the side One person should board at a time by stepping into the boat Never jump in Avoid stepping on slick gelcoat surfac...

Page 75: ...ose steering control if you completely pull the throttle levers back to idle DOCKING 1 Make sure no obstructions boats or swimmers are close to the boat Come to a stop before you reach the dock 2 Notice how wind and water currents are affecting boat movement as you attach your mooring lines and fend ers 3 Approach the dock at idle speed Use reverse as necessary during slow speed maneuvering to hel...

Page 76: ... the stern of the boat away from the dock 2 When the stern is out a few feet release the bow mooring then steer in the direction you want the bow to move Open the throttle slightly and begin to move away from the dock BEACHING 1 Make sure no obstructions boats or swimmers are near the beach 2 Approach the beach slowly and stop the engines when the water is about 3 ft 90 cm deep Remember turn ing i...

Page 77: ... up the boat until you have let out line that is 4 to 6 times the depth of the water For example if you are anchoring in 10 feet of water let out 40 to 60 feet of line Secure the line 4 Pull on the line to be sure the anchor is holding Also periodically check your boat s position against the shoreline to make sure it is not drifting and dragging the anchor Reset if necessary 5 To pull in weigh the...

Page 78: ... speed and choose the angle at which you cross the wake or swell Usually a slower speed and quartering the wake crossing at an angle will reduce the jolt Two other things you may notice The first is that crossing a group of wakes or swells is not as easy or smooth as crossing just one wake The second is that when you quarter the wake or swell the boat will try to steer away from the wake or swell ...

Page 79: ...aving the boat in the water for extended periods will accelerate the rate of normal deterioration of the jet pump components and hull fin ish Stray electrical voltage in the water marine organisms and salt water corrosion are a few of the con ditions that can adversely affect the life of many boat components 1 After putting the boat on the trailer flush cooling system on each engine to prevent the...

Page 80: ...en the hull drain plug 1 securely before launching the boat Clean any foreign material such as dirt or sand from the threads before installing the drain plug 6 Spray a rust inhibitor such as Yamaha Silicone Protectant and Lubricant on metallic parts to mini mize corrosion CAUTION 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50...

Page 81: ... divided into class es that specify the gross trailer weight GTW and the maximum tongue weight Always use a hitch rated for the same or higher class Use a bolted on or welded on hitch clamp on bum per hitches are not recommended Be sure the trailer hitch s release handle is latched with the lock pin installed before towing Use safety chains between the tow ing vehicle and the trailer so the traile...

Page 82: ... is a good idea to carry a set of spare wheel bearings seals and races l When making a turn do not cut cor ners The trailer has a smaller turn ing circle so it turns more sharply around the corner than the towing vehicle l Before backing your trailer into the water disconnect the light plug from the towing vehicle This will reduce the likelihood of the lights blowing out when submerged BACKING YOU...

Page 83: ...ay submerged Set the parking brake 5 Remove the bow line from the bow eye 6 Back the trailer farther into the water until just the tops of the fenders show then reset the parking brake Board the boat and start it If pos sible remain on the trailer until the engines are warm and are respond ing to throttle 7 Back the boat out into the water watching carefully for people other boats or obstacles LOA...

Page 84: ...he boat can occur Use only a sling designed specifically for lifting boats If you need to remove the boat from the water without a trailer use these guidelines l Use a sling type lifting mechanism designed for lifting boats The sling should be covered with a protective material to prevent damage to the hull gelcoat l Use spreader bars to avoid side stress to the hull that may cause cracks in the g...

Page 85: ...iodic Inspection Chart 4 6 Spark Plug Cleaning and Adjustment 4 7 Grease Points 4 8 Fuel System Inspection 4 10 Fuel Tank 4 11 Engine Oil 4 11 Air Filter 4 12 Steering Cable Inspection 4 13 Controls Throttle Shift 4 14 Reverse Gate Mechanism Inspection 4 14 Sacrificial Anodes 4 15 Fuse Replacement 4 16 Battery 4 16 SPECIFICATIONS 4 19 SX230 AR230 4 19 SX230 HO AR230 HO 4 20 ...

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Page 87: ...rained instead Cooling System FlushinG Flush Hose Connector Garden Hose Adapter Cap Cooling system flushing is essential to prevent the cooling system from clog ging up with salt sand or dirt 1 Open the cap for the engine you are going to flush Press the flush kit garden hose adapter into the flush hose connector and turn until they are securely connected 2 Start the engine then immediately turn o...

Page 88: ... Replace the cap securely 7 Repeat the flushing procedure for the other engine LubricatioN Do not spray flammable rust inhibi tor on engine surfaces while the engines are hot The sprayed sub stance or propellants could catch fire 1 Open the hood see page 2 17 2 Remove the air filter case cover screws 1 slide the locks 2 to open and then remove the case cover 3 Remove the air filter element 4 Spray...

Page 89: ... dark place Clean the battery s casing and terminals using a mixture of baking soda and water one tbsp of baking soda to one cup of water apply dielectric grease or petroleum jelly to the battery terminals and to all exposed connectors 2 If the battery will be stored for a longer period check the specific gravity of the fluid at least once a month and recharge the battery if it gets too low Specif...

Page 90: ...r an equivalent 5 Wax the hull with a non abrasive wax such as Yamaha Ultra Gloss Cleaner Wax or other wax designed for marine gelcoat Slippery surfaces can cause falls and injury Be careful not to apply too much wax on deck and gunnel stepping surfaces This will make them slippery 6 Wipe all vinyl and rubber compo nents such as the seats and engine compartment seals with a vinyl pro tectant such ...

Page 91: ...nual is available through your Yamaha Dealer for own er s who have the mechanical skills tools and other equipment necessary to perform maintenance not covered by this Owner s Manual TOOL KIT It is advisable always to carry the Owner s Manual and tool kit with you whenever you use the boat NOTE To protect these materials from water damage it would be a good idea to put them in a waterproof bag If ...

Page 92: ... 9 Fuel system Inspection 4 10 Fuel filter Checking Replacement Fuel pump screen Cleaning Engine oil Replace Engine oil filter Replace Trolling speed idle Adjustment Throttle shaft Inspection after Cooling water passages Cleaning Flushing every 4 1 use Bilge strainer Cleaning Impeller Inspection Steering cable Inspection 4 13 Throttle cable and choke cable Inspection Adjustment 4 14 Reverse gate m...

Page 93: ...he spark plug mea sure the electrode gap with a wire thickness gauge adjust the gap to specification if necessary When fitting the plug always clean the gasket surface and use a new gasket Wipe off any dirt from the threads and screw in the spark plug to the correct torque NOTE Before installing the spark plug cap be sure to wipe off any water on the spark plug or inside the cap Push the spark plu...

Page 94: ... alent Throttle Cable Grease the throttle cable inner wires at the carburetors Steering Cable Ball Joints and Inner Wire Grease the steering cable and shift cables ball joints at the steering noz zles Extend the steering cable and shift cable inner wires and apply a thin coat of grease to them Pivot Points Grease all pivot points of the steering and shift mechanism at the pump end ...

Page 95: ...r first service Every 100 hours or 6 months you may do this yourself Fill the grease slowly and carefully because it can damage the hose and the joints Recommended water resistant grease Yamaha Marine Grease or Yamaha Grease A Grease capacity 33 0 35 0 cc 1 11 1 18 oz Grease capacity 6 0 8 0 cc 0 20 0 27 oz CAUTION 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38...

Page 96: ...for leaks cracks or malfunctions If any problem is found consult a Yamaha dealer Checking points 1 Fuel tank leakage 2 Fuel hose joint leakage 3 Fuel hose cracks or other damage 4 Fuel filler clamps and hoses 5 Fuel tank cap seal for damage The United States Coast Guard re quires that all inboard boats like your boat have visual access to fuel filler clamps and hoses The boat has two access points...

Page 97: ...he first 10 hours of opera tion and every 100 hours thereaf ter or at the start of a new season otherwise the engine will wear quickly The oil filter should be replaced every two years or every 200 hours of operation Have aYamaha dealer replace the oil filter when necessary It is recommended to have a Yamaha dealer change the engine oil However if you choose to change the oil on your own and you h...

Page 98: ...o check the air filter 1 Open the hood see page 2 17 2 Remove the air filter case cover screws 1 slide the locks 2 to open and then remove the case cover 3 Remove the air filter element Check it for dirt and oil Replace the air filter every 2 years or every 200 hours of operation or if it becomes contaminated with dirt or oil ...

Page 99: ... check 1 Check for smooth operation of the wheel and steering nozzles 2 Check for proper steering adjust ment The nozzles should both point straight back when the steering wheel is centered If steering is stiff or misadjusted ask your Yamaha dealer to service it ...

Page 100: ...maha Boat dealer for service Before starting the engine check the operation of each engine s throttle shift lever It should move smoothly through the full range of operation Otherwise there could be loss of control and an accident REVERSE GATE MECHANISM INSPECTION 1 Remove the engine stop switch lan yard and ignition keys 2 Put the throttle levers in the idle position otherwise the shift lever wil...

Page 101: ...nodes when necessary can result in perma nent damage to the jet pump out lets and other metal components on the boat Never paint the anodes A coating of any kind will prevent the anode from functioning exposing other components to galvanic corro sion damage Replacement Procedure When the anode has eroded to approx imately one half its original size it should be replaced Ask your dealer for this se...

Page 102: ...er age that those recommended Substitution of a fuse of improper rating can cause extensive electrical system damage and possible fire BATTERy NOTE These general guidelines apply to many commonly used battery types but not for example to maintenance free batteries Consult the battery manufacturer s instructions before per forming battery maintenance Check the level of the battery fluid and see if ...

Page 103: ...lled water or pure de ionized water suitable to use in batteries Normal tap water contains miner als which are harmful to a battery therefore refill only with distilled water Recharging When charging the battery keep it well away from sparks and open flames as it gives off explo sive gases When using a battery charger connect the battery to the char ger before you turn on the char ger This will pr...

Page 104: ...k 5 Battery Switch BATTERY REMOVAL Disconnect battery leads before removing the battery Disconnect the negative lead first BATTERY INSTALLATION Connect the red lead and accessory red lead to the positive terminal of the battery Connect the black lead and the black accessory lead to the negative terminal of the battery CAUTION ...

Page 105: ...m in 76 x 58 2 99 x 2 28 Compression ratio 11 9 1 Lubrication system Dry sump Cooling system Water cooled Starting system Electric starter Ignition system TCI Spark plug NGK CR9EB Spark plug gap mm in 0 7 0 8 mm 0 028 0 031 Recommended battery Qty 1 Marine Grade Group 24 Dual Purpose 675 Marine Cranking Amp Battery capacity Voltage Amp Hours 12 100 Charging system Flywheel magneto DRIVE UNIT Propu...

Page 106: ...x 2 28 Compression ratio 11 9 1 Lubrication system Dry sump Cooling system Water cooled Starting system Electric starter Ignition system TCI Spark plug NGK CR9EB Spark plug gap mm in 0 7 0 8 mm 0 028 0 031 Recommended battery Qty 1 Marine Grade Group 24 Dual Purpose 675 Marine Cranking Amp Battery capacity Voltage Amp Hours 12 100 Charging system Flywheel magneto DRIVE UNIT Propulsion system Jet p...

Page 107: ...ter 5 TROUBLESHOOTING SPECIAL PROCEDURES TROUBLESHOOTING 5 1 Troubleshooting Chart 5 1 SPECIAL PROCEDURES 5 3 Towing the Boat 5 3 Running on One Engine 5 3 Jump Starting 5 4 Jet Pump Clean Out Procedure 5 5 ...

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Page 109: ...l Tighten as required 4 17 connections Battery switch off Turn on switch 4 18 Jet pump Not latched Latch securely 5 5 cleanout hatch Starter Faulty Have serviced at component Yamaha dealer Shift lever Not in Neutral Shift to Neutral 2 7 Starter motor Engine shut off Clip on cord is not Install clip in engine 2 6 turns over switch in place shut off switch engine does Fuel Empty Refill as soon as po...

Page 110: ...ect properly 4 7 connections Cracked torn or Replace damaged Engine won t run Engine Jet intake clogged Clean 5 5 over 3 000 rpm overheat Cooling system Clean 4 1 clogged Boat speed Cavitation Jet intake clogged Clean 5 5 too slow or Engine Jet intake clogged Clean 5 5 loses power overheat Cooling system Clean 4 1 clogged Fuel Filter Clogged Have serviced at Yamaha dealer Spark plug Fouled or defe...

Page 111: ...ator of the towing boat must keep speed to a minimum and avoid traffic or obstacles which could be a hazard to the driver on the boat Running on One Engine If one engine becomes inoperative the properly running engine can be used to return to shore Operate at a no wake speed to prevent water from flooding the non operating engine through the cooling water intake The No Wake Mode system can be used...

Page 112: ...Connect the other end of the nega tive cable to an engine hanger on either side of the engine oil tank Be sure all connections are secure and correct before attempting to start the engine Any wrong connection may damage the electrical system 4 Start the engine then disconnect the cables by reversing the above steps Do not turn the starter motor for more than 5 seconds If the engine does not start ...

Page 113: ...e If there is any sign that the jet intake or impeller is clogged with weeds or debris follow this cleanout procedure 1 Turn off and remove ignition keys remove lanyard and wait for all movement to stop 2 Lift the hatch on the rear platform 3 Check that the retaining cord is securely attached to the cap and retaining strap Press the release button and lift the cap up out of the port Set the cap wh...

Page 114: ... the cap could be forced out by water pressure during operation Be sure the caps are locked securely in place Otherwise the cap could be forced out of the access ports by water pressure causing loss of performance and possible damage The hatch cover has interlocks to shut off the engines should the hatch be accidentally opened during operation The engines will not restart unless the hatch is close...

Page 115: ...Chapter 6 CONSUMER INFORMATION INDEX LIMITED WARRANTY 6 1 YAMAHA EXTENDED SERVICE Y E S 6 4 BOATING TERMS 6 5 SAMPLE FLOAT PLAN 6 6 INDEX 6 7 ...

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Page 117: ... dealer will free of charge repair or replace at Yamaha s option any parts adjudged defective by Yamaha due to faulty workmanship or material from the factory All parts replaced under warranty will become the property of Yamaha Motor Corporation U S A CUSTOMER S RESPONSIBILITY Under the terms of this warranty the customer will be respon sible for ensuring that the boat is properly operated maintai...

Page 118: ...DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE EXCLUSION MAY NOT APPLY TO YOU THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE YAMAHA MOTOR CORPORATION U S A Post Office Box 6555 Cypress California 90630 WARRANTY QUESTIONS AND ANSWERS Q What costs are my responsibility during the warranty p...

Page 119: ...er within the United States Be sure to bring your warranty registration card or other valid proof of the original date of purchase If a question or problem arises regarding warranty first contact the owner of the dealership Since all warranty matters are handled at the dealer level this person is in the best position to help you If you are still not satisfied and require additional assistance plea...

Page 120: ...erruption Protection TRIP is included at no extra cost TRIP gives you up to 150 reimburse ment per occurrence for any reasonable expenses you incur because your Yamaha needs covered service replacement vehicle rental emergency towing phone calls even food and lodging when you are away from home This superb coverage goes into effect when you purchase Y E S so it applies to any warranty repairs as w...

Page 121: ...ator accidentally leaves the helm PFD A Personal Flotation Device also known as life jacket Planing Traveling at a speed fast enough so the boat has leveled out and is skimming on top of the water There is a wake Port The left side of the boat Stand On The vessel with the right of way when two boats meet Starboard The right side of the boat Stern The back part of the boat Sub Planing Traveling at ...

Page 122: ...ATOR ADDRESS EMERGENCY PHONE PASSENGER 1 ADDRESS EMERGENCY PHONE PASSENGER 2 ADDRESS EMERGENCY PHONE PASSENGER 3 ADDRESS EMERGENCY PHONE PASSENGER 4 ADDRESS EMERGENCY PHONE DEPARTURE INFORMATION POINT OF DEPARTURE DATE TIME TOW VEHICLE MAKE MODEL LICENSE TRAILER LICENSE DESTINATION INFORMATION DESTINATION LORAN OR GPS COORDINATES INTENDED ACTIVITY EXPECTED RETURN DATE TIME LOCAL U S COAST GUARD PH...

Page 123: ...3 9 Fire extinguisher 3 6 Fuel leak 3 8 3 9 4 4 4 10 Fuel oil level 3 7 Jet intake 3 7 5 5 Pre operation checks 3 4 Post operation checks 3 25 Steering 2 5 3 5 4 13 Throttle 3 5 4 14 Checklists 1 9 3 4 4 6 5 1 Circuit breakers and fuses 2 15 4 15 Cleaning 4 4 Cleaning jet pump intake and impeller 5 5 Cleats 2 3 Connecting battery terminals 4 16 Connecting jumper cables 5 4 Control levers 2 7 Cooli...

Page 124: ...s 1 13 3 7 5 5 Jet nozzles 1 12 1 13 3 5 3 18 4 14 Jet propulsion 1 12 3 18 Jet pump clean out procedures 5 5 Jet pump cover 5 5 Jumps 1 10 L Ladder 2 4 3 20 Lanyard engine shut off cord 1 12 2 6 3 10 3 14 5 1 Launching 3 29 Lights 1 9 1 13 2 2 2 14 3 9 Limit on running engine out of water 4 2 Limit on starter motor running period 3 15 Limitations on who may operate boat 1 8 Load limit 1 8 Locatio...

Page 125: ...als 1 15 Steering cable ball joints and inner wire 4 8 Steering inspection 3 5 4 13 Steering pivot points greasing 4 8 Steering wheel tilt adjustment 2 5 Stern light 1 13 2 2 2 14 3 9 Stereo system 2 17 Stopping 3 21 Stopping the engines 3 15 Storage 4 1 Storage compartments 2 18 Swimmers and traffic 1 10 1 12 3 17 Switches 2 4 2 6 2 14 T Tachometers 2 9 Throttle shift 1 12 2 7 3 5 3 18 Throttle c...

Page 126: ...LIT 18626 07 18 ...

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