Yamaha AL125F 2012 Owner'S Manual Download | Manualshive

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PERIODIC MAINTENANCE AND ADJUSTMENT

7-20

7

EAUU0291

Wheels

To maximize the performance, durabil-
ity, and safe operation of your motorcy-
cle, note the following points regarding
the specified wheels.

●

The wheel rims should be checked
for cracks, bends or warpage, and
the spokes for looseness (for
spoke wheel model) or damage
before each ride. If any damage is
found, have a Yamaha dealer re-
place the wheel. Do not attempt
even the smallest repair to the
wheel. A deformed or cracked
wheel must be replaced.

●

The wheel should be balanced
whenever either the tire or wheel
has been changed or replaced. An
unbalanced wheel can result in
poor performance, adverse han-
dling characteristics, and a short-
ened tire life.

EAU37913

Checking the brake lever free
play

There should be no free play at the
brake lever end. If there is free play,
have a Yamaha dealer inspect the
brake system.

EWA14211

WARNING

_

A soft or spongy feeling in the brake
lever can indicate the presence of
air in the hydraulic system. If there
is air in the hydraulic system, have a
Yamaha dealer bleed the system be-
fore operating the vehicle. Air in the
hydraulic system will diminish the
braking performance, which may re-
sult in loss of control and an acci-
dent.

_

EAU22170

Adjusting the rear brake lever
free play

The brake lever free play should mea-
sure 10.0–20.0 mm (0.39–0.79 in) as
shown. Periodically check the brake le-
ver free play and, if necessary, adjust it
as follows.
To increase the brake lever free play,
turn the adjusting nut at the brake shoe
plate in direction (a). To decrease the
brake lever free play, turn the adjusting
nut in direction (b).

ZAUU0942

1. Rear brake lever free play

1

ZAUU0946

1PNF8199E0.book Page 20 Friday, August 24, 2012 2:00 PM

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Summary of Contents for AL125F 2012

Page 1: ...DIC183 Read this manual carefully before operating this vehicle EAU10023 1PN F8199 E0 AL125F FC OWNER S MANUAL 1PNF8199E0 book Page 1 Friday August 24 2012 2 00 PM ...

Page 2: ...Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold EAU46090 1PNF8199E0 book Page 1 Friday August 24 2012 2 00 PM ...

Page 3: ...In addition the many tips given in this manual will help keep your motorcycle in the best possible condition If you have any further questions do not hesitate to contact your Yamaha dealer The Yamaha team wishes you many safe and pleasant rides So remember to put safety first Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most cur rent ...

Page 4: ...personal injury haz ards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the ve hicle or other property A TIP provides key information to make procedures easier or clearer WARNING NOTIC...

Page 5: ... 2012 by Thai Yamaha Motor Co Ltd 1st edition October 2012 All rights reserved Any reprinting or unauthorized use without the written permission of Thai Yamaha Motor Co Ltd is expressly prohibited Printed in Thailand 1PNF8199E0 book Page 2 Friday August 24 2012 2 00 PM ...

Page 6: ... cowlings and panels 7 7 Checking the spark plug 7 9 Engine oil and oil strainer 7 10 Final transmission oil 7 13 Coolant 7 14 Air filter and V belt case air filter elements 7 15 Adjusting the throttle grip free play 7 17 Valve clearance 7 17 Tires 7 18 Wheels 7 20 Checking the brake lever free play 7 20 Adjusting the rear brake lever free play 7 20 Checking the front brake pads and rear brake sho...

Page 7: ...TABLE OF CONTENTS MOTORCYCLE CARE AND STORAGE 8 1 Care 8 1 Storage 8 3 SPECIFICATIONS 9 1 CONSUMER INFORMATION 10 1 Identification numbers 10 1 1PNF8199E0 book Page 2 Friday August 24 2012 2 00 PM ...

Page 8: ...ain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Yamaha dealer 1 2 3 ZAUU0915 1 LOCATION OF IMPORTANT LABELS EAU45762 1PNF8199E0 book Page 1 Friday August 24 2012 2 00 PM ...

Page 9: ...LOCATION OF IMPORTANT LABELS 1 2 1 2 3 4 5 6 7 8 9 10 1 2 3 GASOLINE OR GASOHOL E10 91 1PNF8199E0 book Page 2 Friday August 24 2012 2 00 PM ...

Page 10: ...ycle is designed to carry the operator and a passen ger TIP _ Although this motorcycle is designed to carry a passenger always comply with the local regulations _ The failure of motorists to detect and recognize motorcycles in traf fic is the predominating cause of automobile motorcycle accidents Many accidents have been caused by an automobile driver who did not see the motorcycle Making yourself...

Page 11: ...ly It is not suitable for off road use Protective Apparel The majority of fatalities from motorcy cle accidents are the result of head in juries The use of a safety helmet is the single most critical factor in the preven tion or reduction of head injuries Always wear an approved helmet Wear a face shield or goggles Wind in your unprotected eyes could contribute to an impairment of vision that coul...

Page 12: ...ong with the information about accessories below are some general guidelines to follow if loading cargo to your motorcycle The total weight of the operator passenger accessories and cargo must not exceed the maximum load limit Operation of an overloaded ve hicle could cause an accident When loading within this weight limit keep the following in mind Cargo and accessory weight should be kept as low...

Page 13: ...the vehicle Keep the following guidelines in mind as well as those provided under Load ing when mounting accessories Never install accessories or carry cargo that would impair the perfor mance of your motorcycle Care fully inspect the accessory before using it to make sure that it does not in any way reduce ground clearance or cornering clearance limit suspension travel steering travel or control ...

Page 14: ...ounted handlebars or turn signals or parts that could break Choose the lo cation for the straps carefully so the straps will not rub against painted surfaces during transport The suspension should be com pressed somewhat by the tie downs if possible so that the mo torcycle will not bounce excessive ly during transport EAU10373 Further safe riding points Be sure to signal clearly when making turns ...

Page 15: ... an accident The majority of fatalities from motorcycle or scooter accidents are the result of head injuries The use of a safety helmet is the single most critical factor in the pre vention or reduction of head injuries Always select an approved motorcycle helmet Pay attention to the following when choosing a motorcycle helmet The helmet must meet the safety standard TIS The helmet size must match...

Page 16: ...heir usage Half type use only for riding at low speeds Full type use only for riding at low to mid range speeds Full face type use for riding at mid range to high speeds ZAUU0004 ZAUU0005 ZAUU0006 1PNF8199E0 book Page 7 Friday August 24 2012 2 00 PM ...

Page 17: ...ront turn signal lights page 7 30 10 Sidestand page 4 11 3 Fuse starter relay page 7 28 11 Air filter element page 7 15 4 Convenience hook page 4 10 5 Owner s tool kit page 7 1 6 Kickstarter page 4 8 7 Engine oil drain bolt A page 7 11 8 Engine oil drain bolt B page 7 11 1 DESCRIPTION EAU10401 1PNF8199E0 book Page 1 Friday August 24 2012 2 00 PM ...

Page 18: ...1 2 Fuel tank cap page 4 6 3 Storage compartment page 4 10 4 Main switch steering lock page 4 1 5 Front brake fluid reservoir page 7 22 6 Battery page 7 27 7 Headlight page 7 29 8 Coolant reservoir page 7 14 8 1 2 3 4 5 6 7 9 ZAUU0917 1PNF8199E0 book Page 2 Friday August 24 2012 2 00 PM ...

Page 19: ...2 6 4 3 1 ZAUU0918 1 Rear brake lever page 4 5 2 Left handlebar switch page 4 4 3 Speedometer page 4 4 4 Right handlebar switch page 4 4 5 Front brake lever page 4 5 6 Main switch steering lock page 4 1 1PNF8199E0 book Page 3 Friday August 24 2012 2 00 PM ...

Page 20: ...ine the headlight auxiliary light and taillight come on automatically and will stay on until the key is turned to OFF or the sidestand is lowered down _ EAU10661 OFF All electrical systems are off The key can be removed EWA10061 WARNING _ Never turn the key to OFF or LOCK while the vehicle is moving Otherwise the electrical systems will be switched off which may result in loss of control or an acc...

Page 21: ...r Insert the key head into the keyhole cover receptacle as shown and then turn the key to the right to open the cov er To close the keyhole cover Press the PUSH SHUT button to close the keyhole cover 1 Push 2 Turn ZAUU0873 2 1 1 Ignition key 2 Safety key 2 1 ZAUU0590 ZAUU0591 IGNITION OPE SEAT OPEN LOCK OFF ON ZAUU0592 1PNF8199E0 book Page 2 Friday August 24 2012 2 00 PM ...

Page 22: ...elf diag nosis device function for various electri cal circuits When the main switch is turned to ON and the engine is not run ning the warning light will flash if an electrical circuit is not working correctly If this occurs have a Yamaha dealer check the vehicle When the engine is running the warning light will come on if the en gine overheats or if an electrical circuit is not working correctly...

Page 23: ...light remains on have a Yamaha dealer check the electrical circuit EAU11080 High beam indicator light This indicator light comes on when the high beam of the headlight is switched on EAUU0080 Speedometer unit The speedometer unit is equipped with a speedometer an odometer and a fuel meter The speedometer shows riding speed The odometer shows the total distance traveled The fuel meter indi cates th...

Page 24: ...ch to sound the horn EAUM1132 Start switch Push this switch while applying the front or rear brake to crank the engine with the starter See page 6 1 for start ing instructions prior to starting the en gine EAU12901 Front brake lever The front brake lever is located on the right side of the handlebar To apply the front brake pull this lever toward the throttle grip EAU12951 Rear brake lever The rea...

Page 25: ...ly closed after filling fuel Leaking fuel is a fire hazard _ EAU13212 Fuel Make sure there is sufficient gasoline in the tank EWA10881 WARNING _ Gasoline and gasoline vapors are extremely flammable To avoid fires and explosions and to reduce the risk of injury when refueling follow these instructions _ 1 Before refueling turn off the en gine and be sure that no one is sitting on the vehicle Never ...

Page 26: ...yes see your doctor immedi ately If gasoline spills on your skin wash with soap and water If gaso line spills on your clothing change your clothes _ EAUU0042 ECA11400 NOTICE _ Use only unleaded gasoline The use of leaded gasoline will cause se vere damage to internal engine parts such as the valves and piston rings as well as to the exhaust sys tem _ Gasohol Gasohol is a mixture of unleaded gaso l...

Page 27: ...t the exhaust sys tem has cooled down before do ing any maintenance work Do not allow the engine to idle more than a few minutes Long idling can cause a build up of heat _ ECA10701 NOTICE _ Use only unleaded gasoline The use of leaded gasoline will cause unrepairable damage to the catalytic converter _ EAU37650 Kickstarter If the engine fails to start by pushing the start switch try to start it by...

Page 28: ... the motorcycle will be left unattended TIP _ Make sure that the seat is properly se cured before riding _ EAU37481 Helmet holders The helmet holders are located under the seat To secure a helmet to a helmet holder 1 Open the seat See page 4 9 2 Attach a helmet to a helmet hold er and then securely close the seat WARNING Never ride with a helmet attached to the helmet holder since the helmet may h...

Page 29: ...e maximum load of 160 kg 353 lb for the motorcycle _ EAU14532 Storage compartment There is a storage compartment under the seat EWA10961 WARNING _ Do not exceed the load limit of 5 kg 11 0 lb for the storage compartment Do not exceed the maximum load of 160 kg 353 lb for the ve hicle _ ECA10081 NOTICE _ Keep the following points in mind when using the storage compart ment 1 Convenience hook 1 ZAUU...

Page 30: ... sidestand is located on the left side of the frame Raise the sidestand or lower it with your foot while holding the vehicle upright TIP _ This vehicle is equipped with a side stand switch which cuts the ignition in case of the sidestand is not moved up _ EWA10241 WARNING _ The vehicle must not be ridden with the sidestand down or if the side stand cannot be properly moved up or does not stay up o...

Page 31: ...uel tank Refuel if necessary Check fuel line for leakage 4 6 Engine oil Check oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 7 10 Final transmission oil Check vehicle for oil leakage 7 13 Coolant Check coolant level in reservoir If necessary add recommended coolant to specified level Check cooling system for leakage 7 14 Front brake Check oper...

Page 32: ...ct if necessary 7 18 7 20 Brake levers Make sure that operation is smooth Lubricate lever pivoting points if necessary 7 24 Centerstand sidestand Make sure that operation is smooth Lubricate pivots if necessary 7 25 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened Tighten if necessary Instruments lights signals and switches Check operation Correct if necessary Side...

Page 33: ...EAUM2173 Starting the engine ECA10250 NOTICE _ See page 6 2 for engine break in in structions prior to operating the ve hicle for the first time _ In order for the ignition circuit cut off system to enable starting the side stand must be up See page 4 11 for more information 1 Turn the key to ON 2 Close the throttle completely 3 Start the engine by pushing the start switch while applying the front...

Page 34: ...throttle completely 2 Apply both front and rear brakes simultaneously while gradually in creasing the pressure EAU16830 Engine break in There is never a more important period in the life of your engine than the period between 0 and 1000 km 600 mi For this reason you should read the follow ing material carefully Since the engine is brand new do not put an excessive load on it for the first 1000 km ...

Page 35: ...ve 3 4 throttle 1000 km 600 mi and beyond Avoid prolonged full throttle operation Vary the engine speed occasionally NOTICE After 1000 km 600 mi of operation the engine oil must be changed the oil filter cartridge or el ement replaced and the oil strainer cleaned If any engine trouble should occur during the engine break in period immediately have a Yamaha dealer check the vehicle ECA10362 1PNF819...

Page 36: ... POTENTIAL OF YAMAHA MOTORCYCLES 2 A MOTORCYCLE CAN KEEP ITS PERFORMANCE CAPABILITY FOR A LONGER TIME Comparison of wear on engine parts piston piston ring cylinder etc 100 Perfect operative condition Without maintenance Distance covered km Engine overhaul cylinder boring piston ring change etc With maintenance ZAUU0736 1PNF8199E0 book Page 4 Friday August 24 2012 2 00 PM ...

Page 37: ... WHEN IT IS TRADED IN AS A USED PRODUCT Fuel consumption 100 Without maintenance Distance covered km With maintenance Customer s running cost fuel cost plus maintenance and repair expenses Without maintenance With maintenance Big repairs at higher expenses Distance covered km S ZAUU0737 1PNF8199E0 book Page 5 Friday August 24 2012 2 00 PM ...

Page 38: ...nance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while ser vicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death See page 2 2 for more in formation about carbon monox ide _ EWA15460 WARNING _ Brake discs calipers drums and linin...

Page 39: ... for the emission control system NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING whichever comes first ANNUAL CHECK km 1000 4000 8000 12000 16000 month s 2 6 10 14 18 1 Fuel line Check fuel hoses for cracks or damage 2 Fuel filter Check condition Replace if necessary Every 12000 km 7500 mi 3 Spark plug Check condition Clean and regap Replace Every 10000 km 6000 mi 4 Valves Check valve clearance ...

Page 40: ...lace brake pads Whenever worn to the limit 6 Rear brake Check operation and adjust brake lever free play Replace brake shoes Whenever worn to the limit 7 Brake hose Check for cracks or damage Check for correct routing and clamping Replace Every 4 years 8 Wheels cast Check runout and for damage 9 Wheels spoke Check runout spoke tightness and for damage Tighten spokes if necessary 10 Tires Check tre...

Page 41: ...akage 19 Engine oil Change Check oil level and vehicle for oil leakage Every 4000 km 2400 mi 20 Engine oil strainer Clean 21 Cooling system Check coolant level and vehicle for coolant leakage Change with Yamaha genuine coolant Every 3 years 22 Final transmission oil Check vehicle for oil leakage Every 8000 km 5000 mi Replace Every 12000 km 7500 mi 23 V belt Check for damage and wear Replace Every ...

Page 42: ...eds to be replaced every 25000 km 16000 mi even if there is no wear or damage Hydraulic brake service Regularly check and if necessary correct the brake fluid level After dissembling the brake master cylinders and cal ipers always change the brake fluid Every two years replace the internal components of the brake master cylinder and caliper and change the brake fluid Replace the brake hose every f...

Page 43: ...two years or if cracked or damaged Check the fuel filter if clogged or damaged every 12000 km 7500 mi Battery service Check the condition and service every 3 months Recharge the battery immediately if the voltage is less than 12 4 V If the battery tends to discharge replace it immediately If the vehicle will not be used for more than one month remove the battery fully charge it and then place it i...

Page 44: ...s to be re moved and installed EAUU0791 Cowling A To remove the cowling 1 Remove panel A See page 7 8 2 Remove the screws and bolts from cowling A and B 3 Pull cowling A off as shown TIP _ When removing cowling A pull out on the areas shown from top to bottom _ 1 Panel A 3 Panel B 2 Cowling A 4 Cowling B 1 2 3 4 ZAUU0928 1 Cowling A 2 Screw 4 3 Bolt 2 3 1 2 2 ZAUU0929 1 Cowling B 2 Screw 6 2 1 ZAU...

Page 45: ...e the screws from panel A 2 Pull panel A off as shown TIP _ When removing the panel pull out on the areas shown If the panel is re moved in the wrong direction it may be broken _ To install the panel 1 Align the projections on panel A with the slots of cowling A and B and then push panel A into the original position 2 Install panel A by installing the screws EAU19482 Panel B To remove the panel 1 ...

Page 46: ... 3 Remove the spark plug cap 4 Remove the spark plug as shown with the spark plug wrench includ ed in the owner s tool kit To check the spark plug 1 Check that the porcelain insulator around the center electrode of the spark plug is a medium to light tan the ideal color when the vehi cle is ridden normally TIP _ If the spark plug shows a distinctly dif ferent color the engine could be oper ating i...

Page 47: ...rk plug cap 5 Install the panel EAUU0343 Engine oil and oil strainer The engine oil level should be checked before each ride In addition the oil must be changed and the oil strainer cleaned at the intervals specified in the periodic maintenance and lubrication chart To check the engine oil level 1 Place the vehicle on the center stand A slight tilt to the side can result in a false reading 2 Start...

Page 48: ...and then tighten the oil filler cap To change the engine oil and clean the oil strainer 1 Start the engine warm it up for several minutes and then turn it off 2 Place an oil pan under the engine to collect the used oil 3 Remove the engine oil filler cap and drain bolt B to drain the oil from the crankcase NOTICE When removing the engine oil drain bolt the O ring compres sion spring and oil straine...

Page 49: ...d down _ ECA11620 NOTICE _ In order to prevent clutch slip page since the engine oil also lubricates the clutch do not mix any chemical additives Do not use oils with a diesel speci fication of CD or oils of a higher quality than specified In addition do not use oils labeled ENERGY CONSERVING II or higher Make sure that no foreign mate rial enters the crankcase _ 8 Start the engine and then let it...

Page 50: ...smission oil drain bolt and its gasket to drain the oil from the final transmission case 6 Install the final transmission oil drain bolt and its new gasket and then tighten the bolt to the speci fied torque 7 Refill with the specified amount of the recommended final transmis sion oil WARNING Make sure that no foreign material enters the final transmission case Make sure that no oil gets on the tir...

Page 51: ... the reservoir cap add coolant to the maximum level mark and then install the reservoir cap and the panel WARNING Never at tempt to remove the radiator cap when the engine is hot EWA10381 NOTICE If coolant is not available use distilled water or soft tap water instead Do not use hard water or salt water since it is harmful to the en gine If water has been used in stead of coolant replace it with c...

Page 52: ... the V belt case air filter element should be cleaned at the intervals specified in the periodic maintenance and lubrica tion chart Service the air filter elements more frequently if you are riding in un usually wet or dusty areas Checking and replacing the air filter element 1 Place the vehicle on the center stand 2 Remove panel B See page 7 8 for removal and installation pro cedures 3 Remove the...

Page 53: ...ement and then squeeze the ex cess oil out WARNING Use only a dedicated parts cleaning solvent To avoid the risk of fire or explosion do not use gaso line or solvents with a low flash point EWA10431 NOTICE To avoid damaging the air filter element handle it gently and carefully and do not twist it ECA10521 TIP _ The element should be wet but not dripping _ 7 Install the element into the filter case...

Page 54: ... have a Yamaha dealer service the vehicle _ EAUU1210 Adjusting the throttle grip free play The throttle grip free play should mea sure 3 0 7 0 mm 0 12 0 28 in as shown Periodically check the throttle grip free play and if necessary adjust it as follows 1 Loosen the locknut 2 To increase the throttle grip free play turn the adjusting nut in di rection a To decrease the throt tle grip free play turn...

Page 55: ...go and accessories approved for this model _ EWA10511 WARNING _ Never overload your vehicle Opera tion of an overloaded vehicle could cause an accident _ Tire inspection The tires must be checked before each ride If the tire shows crosswise lines B minimum tread depth if the tire has a nail or glass fragments in it or if the sidewall is cracked have a Yamaha dealer replace the tire immediately Tir...

Page 56: ...ut tire When a tire tread begins to show crosswise lines have a Yamaha dealer replace the tire immediately The replacement of all wheel and brake related parts includ ing the tires should be left to a Yamaha dealer who has the necessary professional knowl edge and experience It is not recommended to patch a punctured tube If unavoid able however patch the tube very carefully and replace it as soon...

Page 57: ...hould be no free play at the brake lever end If there is free play have a Yamaha dealer inspect the brake system EWA14211 WARNING _ A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system If there is air in the hydraulic system have a Yamaha dealer bleed the system be fore operating the vehicle Air in the hydraulic system will diminish the braking perfo...

Page 58: ...rooves If a brake pad has worn to the point that the wear indicator grooves have almost disap peared have a Yamaha dealer replace the brake pads as a set EAU22540 Rear brake shoes The rear brake is provided with a wear indicator which allows you to check the brake shoe wear without having to dis assemble the brake To check the brake shoe wear check the position of the wear indicator while applying...

Page 59: ...i ty brake fluid otherwise the rubber seals may deteriorate causing leakage and poor braking perfor mance Refill with the same type of brake fluid Mixing fluids may result in a harmful chemical reaction and lead to poor braking performance Be careful that water does not en ter the master cylinder when refill ing Water will significantly lower the boiling point of the fluid and may result in vapor ...

Page 60: ... a Yamaha dealer at the in tervals specified in the periodic maintenance and lubrication chart EAU23095 Checking and lubricating the cables The operation of all control cables and the condition of the cables should be checked before each ride and the ca bles and cable ends should be lubricat ed if necessary If a cable is damaged or does not move smoothly have a Yamaha dealer check or replace it WA...

Page 61: ...Even though the cover is installed correctly it does not completely protect the cable from water entry Therefore use care not to pour water directly onto the cover or cable when washing the vehicle If the cable or cover becomes dirty wipe clean with a moist cloth EAU43631 Lubricating the front and rear brake levers Front Rear The pivoting points of the front and rear brake levers must be lubricate...

Page 62: ..._ EAU23272 Checking the front fork The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic main tenance and lubrication chart To check the condition Check the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level sur face and hold it in an upright posi tion WARNING To avoid injury...

Page 63: ...he intervals specified in the pe riodic maintenance and lubrication chart 1 Place a stand under the engine to raise the front wheel off the ground See page 7 25 for more information WARNING To avoid injury securely support the vehicle so there is no dan ger of it falling over EWA10751 2 Hold the lower ends of the front fork legs and try to move them forward and backward If any free play can be fel...

Page 64: ...h causes severe burns Avoid any contact with skin eyes or clothing and al ways shield your eyes when working near batteries In case of contact administer the fol lowing FIRST AID EXTERNAL Flush with plenty of water INTERNAL Drink large quan tities of water or milk and im mediately call a physician EYES Flush with water for 15 minutes and seek prompt medical attention Batteries produce explosive hy...

Page 65: ...at least once a month and fully charge it if necessary 3 Fully charge the battery before in stallation NOTICE When in stalling the battery be sure the key is turned to OFF then connect the positive lead be fore connecting the negative lead ECA16840 4 After installation make sure that the battery leads are properly connected to the battery termi nals ECA16530 NOTICE _ Always keep the battery charge...

Page 66: ... immediately blows again have a Yamaha dealer check the electrical system EAUU0891 Replacing a headlight bulb or a front turn signal light bulb If a headlight bulb or a front turn signal light bulb burns out replace it as fol lows Headlight bulb ECA10660 NOTICE _ Do not touch the glass part of the headlight bulb to keep it free from oil otherwise the transparency of the glass the luminosity of the...

Page 67: ... bulb of different watt age than recommended is used it may cause the battery to discharge or affect the headlight lighting _ 6 Install the panel and cowling 7 Have a Yamaha dealer adjust the headlight beam if necessary Front turn signal light bulb 1 Place the motorcycle on the cen terstand 2 Remove panel A and cowling A See page 7 8 7 7 3 Remove the socket together with the bulb by turning it cou...

Page 68: ... turn signal light bulb If a tail brake light bulb or a rear turn signal light bulb burns out replace it as follows Tail brake light bulb 1 Open the seat See page 4 9 2 Remove the panel by removing the screws and then pulling the panel outward 3 Remove the bulb socket together with the bulb by turning it coun terclockwise and pulling the tail light bulb socket up at an angle 4 Remove the burnt out...

Page 69: ...Remove the rear panel by remov ing the screws and then pulling the panel outward 3 Remove the bulb socket together with the bulb by turning it coun terclockwise 4 Remove the burnt out bulb from the socket by pulling it out 5 Insert a new bulb into the socket ECAU0080 NOTICE CAU If a turn signal light bulb of different wattage than recommended is used the turn signal light flashing may be affected ...

Page 70: ...compression or ignition systems for example can cause poor starting and loss of power The following troubleshooting charts represent quick and easy procedures for checking these vital systems your self However should your motorcycle require any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only ge...

Page 71: ...ehicle Remove the spark plug and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug Have a Yamaha dealer check the vehicle The engine does not start Have a Yamaha dealer check the vehicle The engine does not start Check the battery Operate the electric starter 4 Battery The engine turns over quickly The engine turns over slowly The ba...

Page 72: ...s ing sound has stopped press down on the cap while turning it counterclockwise and then remove the cap _ TIP _ If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommended coolant as soon as possible _ Wait until the engine has cooled Check the coolant level in the reservoir and radiator The coolant level is OK The coolant level is low Check...

Page 73: ...uch products are used on hard to remove dirt do not leave the cleaner on the af fected area any longer than in structed Also thoroughly rinse the area off with water immedi ately dry it and then apply a corrosion protection spray Improper cleaning can damage plastic parts such as cowlings panels windshields headlight lenses meter lenses etc and the mufflers Use only a soft clean cloth or sponge wi...

Page 74: ...before cleaning After riding in the rain or near the sea Since sea salt is extremely corrosive carry out the following steps after each ride in the rain or near the sea 1 Clean the motorcycle with cold water and a mild detergent after the engine has cooled down NOTICE Do not use warm wa ter since it increases the corro sive action of the salt ECA10791 2 Apply a corrosion protection spray on all me...

Page 75: ...y will wear away the paint _ TIP _ Consult a Yamaha dealer for ad vice on what products to use Washing rainy weather or humid climates can cause the headlight lens to fog Turning the headlight on for a short period of time will help remove the moisture from the lens _ EAU36563 Storage Short term Always store your scooter in a cool dry place and if necessary protect it against dust with a porous co...

Page 76: ...nd the spark plug cap WARNING To prevent damage or injury from sparking make sure to ground the spark plug elec trodes while turning the en gine over EWA10951 4 Lubricate all control cables and the pivoting points of all levers and pedals as well as of the side stand centerstand 5 Check and if necessary correct the tire air pressure and then lift the scooter so that both of its wheels are off the ...

Page 77: ...SAE 10W 30 type SE motor oil Quantity 0 20 L 0 21 US qt 0 18 Imp qt Cooling system Recommended coolant YAMAHA GENUINE COOLANT only Coolant reservoir capacity up to the maximum level mark 0 33 L 0 35 US qt 0 29 Imp qt Radiator capacity including all routes 0 37 L 0 39 US qt 0 33 Imp qt Air filter Air filter element Oil coated paper element Fuel Recommended fuel Unleaded gasoline or gasohol 91 min p...

Page 78: ...e Coil spring oil damper Wheel travel 100 mm 3 94 in Rear suspension Type Unit swing Spring shock absorber type Coil spring oil damper Wheel travel 90 0 mm 3 54 in Electrical system Ignition system TCI Charging system AC magneto Battery Model GTZ5S Voltage capacity 12 V 3 5 Ah Headlight Bulb type Incandescence Bulb voltage wattage quantity Headlight 12 V 32 0 W 32 0 W 1 Tail brake light 12 V 5 0 W...

Page 79: ...410 Vehicle identification number The vehicle identification number is stamped into the frame TIP _ The vehicle identification number is used to identify your motorcycle and may be used to register your motorcy cle with the licensing authority in your area _ EAUU1260 Engine serial number The engine serial number is stamped on the top left side of the crankcase 1 Vehicle identification number 1 ZAU...

Page 80: ...1PNF8199E0 book Page 2 Friday August 24 2012 2 00 PM ...

Page 81: ...1PNF8199E0 book Page 3 Friday August 24 2012 2 00 PM ...

Page 82: ...YAMAHA MOTOR CO LTD DIC183 1PNF8199E0 book Page 1 Friday August 24 2012 2 00 PM ...

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