–19–
INTRODUCTION/
PERIODIC MAINTENANCE AND LUBRICATION CHART
CHK
ADJ
EB300000
PERIODIC CHECKS AND ADJUSTMENTS
INTRODUCTION
This chapter includes all information necessary to perform recommended checks and adjustments. If
followed, these preventive maintenance procedures will ensure more reliable vehicle operation, a
longer service life and reduce the need for costly overhaul work. This information applies to vehicles
already in service as well as to new vehicles that are being prepared for sale. All service technicians
should be familiar with this entire chapter.
PERIODIC MAINTENANCE AND LUBRICATION CHART
No
ITEM
CHECKS AND MAINTENANCE JOBS
After the
first
Every
Annual
No.
ITEM
CHECKS AND MAINTENANCE JOBS
first
1,000 km
6,000 km
12,000 km
check
1
*
Fuel line
Check fuel hoses for cracks or damage.
Replace if necessary.
√
√
√
2
*
Fuel filter
Check condition.
Replace if necessary.
√
3
Spark plugs
Check condition.
Clean, regap or replace if necessary.
√
√
√
4
*
Valves
Check valve clearance.
Adjust if necessary.
√
√
√
5
Air filter
Clean or replace if necessary.
√
√
6
Clutch
Check operation.
Adjust or replace cable.
√
√
√
7
*
Front brake
Check operation, fluid level and vehicle for fluid leakage.
Correct accordingly.
Replace brake pads if necessary.
√
√
√
√
8
*
Rear brake
Check operation, fluid level and vehicle for fluid leakage.
Correct accordingly.
Replace brake pads if necessary.
√
√
√
√
9
*
Wheels
Check balance, runout, spoke tightness and for damage.
Tighten spokes and rebalance, replace if necessary.
√
√
10
*
Tires
Check tread depth and for damage.
Replace if necessary.
Check air pressure.
Correct if necessary.
√
√
11
*
Wheel bearings
Check bearing for looseness or damage.
Replace if necessary.
√
√
12
*
Swingarm
Check swingarm pivoting point for play.
Correct if necessary.
Lubricate with molybdenum disulfide grease every 24,000 km or
24 months (whichever comes first).
√
√
13
*
Steering bear-
ings
Check bearing play and steering for roughness.
Correct accordingly.
Lubricate with lithium soap base grease every 24,000 km or
24 months (whichever comes first).
√
√
√
14
*
Chassis fasten-
ers
Make sure that all nuts, bolts and screws are properly tightened.
Tighten if necessary.
√
√
√
15
Sidestand
Check operation.
Lubricate and repair if necessary.
√
√
√
16
*
Sidestand
switch
Check operation.
Replace if necessary.
√
√
√
√
17
*
Front fork
Check operation and for oil leakage.
Correct accordingly.
√
√
