4-16
FUEL
E
OIL TANK
REMOVAL AND INSTALLATION CHART
Step
Procedure/Part name
Q’ty
Service points
OIL TANK REMOVAL
Follow the left “Step” for removal.
1
Clip
1
2
Oil drain hose
1
3
Clip
1
4
Oil inlet hose
1
5
Clip
1
6
Oil return hose
1
7
Oil level sensor lead coupler
1
8
Bolt (with washer)
2
9
Oil level sensor lead
1
10
Bolt (with washer)
1
11
Oil tank ass’y
1
OIL TANK DISASSEMBLY
1
Oil level sensor
1
2
Oil
strainer
1
3
Strainer
gasket
1
4
Oil tank cap
1
5
Hook
1
6
Hook
band
1
7
Filler tube band
1
8
Filler
tube
1
9
Special
washer
2
0
Ball
chain
1
A
Special
washer
1
B
Protector
2
C
Oil return hose
1
D
Check
valve
1
E
Oil return hose
1
F
Clip
1
G
Oil inlet hose
1
H
Clip
1
I
Oil drain hose
1
J
Collar
3
K
Grommet
3
L
Oil
tank
1
Reverse the removal steps for installation.
NOTE:
Drain oil from the oil tank.
NOTE:
Disconnect the coupler.
Summary of Contents for 40V
Page 1: ...LIT 18616 01 81 290320 SERVICE MANUAL 40V 50H WORLD WIDE 40W 50W USA CANADA...
Page 8: ......
Page 16: ...1 7 GEN INFO E SPECIAL TOOLS...
Page 18: ...1 9 GEN INFO E SPECIAL TOOLS...
Page 20: ......
Page 33: ...2 12 SPEC E MAINTENANCE SPECIFICATIONS...
Page 34: ...2 13 SPEC E MAINTENANCE SPECIFICATIONS DIMENSION 1...
Page 36: ...2 15 SPEC E MAINTENANCE SPECIFICATIONS DIMENSION 2 MANUAL TILT MODEL HYDRO TILT PTT MODEL...
Page 40: ......
Page 58: ...4 5 FUEL E CARBURETOR REMOVAL CARBURETOR REMOVAL EXPLODED DIAGRAM...
Page 60: ...4 7 FUEL E CARBURETOR CARBURETOR EXPLODED DIAGRAM...
Page 64: ...4 11 FUEL E PRIME STARTER PRIME STARTER EXPLODED DIAGRAM...
Page 67: ...4 14 FUEL E PRIME STARTER...
Page 68: ...4 15 FUEL E OIL TANK OIL TANK EXPLODED DIAGRAM...
Page 72: ...4 19 FUEL E OIL PUMP OIL PUMP EXPLODED DIAGRAM...
Page 76: ...5 1 POWR E POWER UNIT REMOVAL POWER UNIT REMOVAL EXPLODED DIAGRAM...
Page 78: ...5 3 POWR E RECOIL STARTER RECOIL STARTER EXPLODED DIAGRAM...
Page 83: ...5 8 POWR E RECOIL STARTER...
Page 87: ...5 12 POWR E FLYWHEEL MAGNETO AND MAGNETO BASE...
Page 88: ...5 13 POWR E ELECTRICAL UNIT REMOVAL ELECTRICAL UNIT REMOVAL EXPLODED DIAGRAM...
Page 90: ...5 15 POWR E ELECTRICAL UNIT ELECTRICAL UNIT EXPLODED DIAGRAM...
Page 92: ...5 17 POWR E REED VALVE AND CHECK VALVE REED VALVE AND CHECK VALVE EXPLODED DIAGRAM...
Page 95: ...5 20 POWR E REED VALVE AND CHECK VALVE...
Page 100: ...5 25 POWR E CRANKCASE AND CYLINDER BODY CRANKCASE AND CYLINDER BODY EXPLODED DIAGRAM...
Page 102: ...5 27 POWR E CRANKCASE AND CYLINDER BODY EXPLODED DIAGRAM...
Page 106: ...5 31 POWR E CRANK SHAFT AND PISTON CRANK SHAFT AND PISTON EXPLODED DIAGRAM...
Page 113: ......
Page 116: ...6 1 LOWR E LOWER UNIT REMOVAL LOWER UNIT REMOVAL EXPLODED DIAGRAM...
Page 118: ...6 3 LOWR E WATER PUMP WATER PUMP EXPLODED DIAGRAM...
Page 120: ...6 5 LOWR E PROPELLER SHAFT AND REVERSE GEAR PROPELLER SHAFT AND REVERSE GEAR EXPLODED DIAGRAM...
Page 125: ...6 10 LOWR E PROPELLER SHAFT AND REVERSE GEAR...
Page 128: ...6 13 LOWR E DRIVE SHAFT FORWARD GEAR AND SHIFT ROD EXPLODED DIAGRAM...
Page 145: ......
Page 148: ...7 1 BRKT E TILLER HANDLE REMOVAL TILLER HANDLE REMOVAL EXPLODED DIAGRAM...
Page 150: ...7 3 BRKT E TILLER HANDLE TILLER HANDLE EXPLODED DIAGRAM...
Page 152: ...7 5 BRKT E TILLER HANDLE EXPLODED DIAGRAM...
Page 154: ...7 7 BRKT E LINK ASS Y DISASSEMBLY LINK ASS Y DISASSEMBLY EXPLODED DIAGRAM...
Page 158: ...7 11 BRKT E UPPER CASE REMOVAL UPPER CASE REMOVAL EXPLODED DIAGRAM...
Page 160: ...7 13 BRKT E UPPER CASE AND EXHAUST MANIFOLD UPPER CASE AND EXHAUST MANIFOLD EXPLODED DIAGRAM...
Page 162: ...7 15 BRKT E CLAMP BRACKET CLAMP BRACKET Manual tilt EXPLODED DIAGRAM...
Page 164: ...7 17 BRKT E CLAMP BRACKET CLAMP BRACKET Hydro tilt Power trim and tilt EXPLODED DIAGRAM...
Page 166: ...7 19 BRKT E STEERING BRACKET STEERING BRACKET EXPLODED DIAGRAM...
Page 168: ...7 21 BRKT E SWIVEL BRACKET SWIVEL BRACKET EXPLODED DIAGRAM...
Page 170: ...7 23 BRKT E SWIVEL BRACKET DISASSEMBLY SWIVEL BRACKET DISASSEMBLY EXPLODED DIAGRAM...
Page 172: ...7 25 BRKT E TILT UNIT REMOVAL TILT UNIT REMOVAL EXPLODED DIAGRAM...
Page 176: ...7 29 BRKT E TILT CYLINDER TILT CYLINDER EXPLODED DIAGRAM...
Page 180: ...7 33 BRKT E PUMP HOUSING PUMP HOUSING EXPLODED DIAGRAM...
Page 182: ...7 35 BRKT E PTT MOTOR PTT MOTOR EXPLODED DIAGRAM...
Page 209: ...8 22 ELEC E STARTING SYSTEM...
Page 210: ...8 23 ELEC E STARTER MOTOR STARTER MOTOR EXPLODED DIAGRAM...
Page 224: ...YAMAHA MOTOR Corporation USA Printed in U S A Printed on recycled paper...