Yamaha 2011 V Star XVS650A Owner'S Manual Download | Manualshive

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PERIODIC MAINTENANCE AND ADJUSTMENT

7-22

7

EAU22231

Adjusting the brake pedal po-
sition and free play

XVS650A

XVS650AA

WARNING

EWA10670

It is advisable to have a Yamaha
dealer make these adjustments.

TIP

The brake pedal position should be ad-
justed before adjusting the brake pedal
free play.

Brake pedal position

The brake pedal should be positioned
approximately XVS650A 82.0 mm
(3.23 in)
XVS650AA 108.0 mm (4.25 in) above
the top of the footrest as shown. Peri-
odically check the brake pedal position
and, if necessary, adjust it as follows.

1. Loosen the locknut at the brake

pedal.

2. To raise the brake pedal, turn the

adjusting bolt in direction (a). To
lower the brake pedal, turn the ad-
justing bolt in direction (b).

3. Tighten the locknut.

WARNING

EWA11230

After adjusting the brake pedal posi-
tion, the brake pedal free play must
be adjusted.

Brake pedal free play

The brake pedal free play should mea-
sure 20.0–30.0 mm (0.79–1.18 in) at
the brake pedal end. Periodically check
the brake pedal free play and, if neces-
sary, adjust it as follows.

1. Distance between brake pedal and footrest
2. Brake pedal free play

1. Distance between brake pedal and footrest

2. Brake pedal free play

1. Locknut
2. Brake pedal position adjusting bolt

U1BF21E0.book Page 22 Tuesday, April 20, 2010 11:41 AM

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Summary of Contents for 2011 V Star XVS650A

Page 1: ...DIC183 XVS650A XVS650AA OWNER S MANUAL Read this manual carefully before operating this vehicle 1BF 28199 21 ...

Page 2: ...EAU46090 Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold U1BF21E0 book Page 1 Tuesday April 20 2010 11 41 AM ...

Page 3: ...nd injury In addition the many tips given in this manual will help keep your motorcycle in the best possible condition If you have any further questions do not hesitate to contact your Yamaha dealer The Yamaha team wishes you many safe and pleasant rides So remember to put safety first Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most...

Page 4: ...ey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer WARNING NOTICE TIP U1BF21E0 book Page 1 T...

Page 5: ... S MANUAL 2010 by Yamaha Motor Co Ltd 1st edition April 2010 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Co Ltd is expressly prohibited Printed in Japan U1BF21E0 book Page 2 Tuesday April 20 2010 11 41 AM ...

Page 6: ...fting 6 2 Tips for reducing fuel consumption 6 3 Engine break in 6 3 Parking 6 4 PERIODIC MAINTENANCE AND ADJUSTMENT 7 1 Owner s tool kit 7 2 Periodic maintenance chart for the emission control system 7 3 General maintenance and lubrication chart 7 4 Removing and installing panels 7 8 Checking the spark plugs 7 9 Engine oil and oil filter element 7 10 Final gear oil 7 13 Cleaning the air filter el...

Page 7: ...g a turn signal light bulb or the tail brake light bulb 7 33 Replacing the auxiliary light bulb XVS650AA 7 33 Supporting the motorcycle 7 34 Front wheel 7 35 Rear wheel 7 36 Troubleshooting 7 38 Troubleshooting chart 7 39 MOTORCYCLE CARE AND STORAGE 8 1 Matte color caution 8 1 Care 8 1 Storage 8 3 SPECIFICATIONS 9 1 CONSUMER INFORMATION 10 1 Identification numbers 10 1 Motorcycle noise regulation ...

Page 8: ...le They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Yamaha dealer 1 4 1 2 3 2 U1BF21E0 book Page 1 Tuesday April 20 2010 11 41 AM ...

Page 9: ...kPa 2 50 kgf cm 36 psi 3B6 21668 00 TIRE INFORMATION Cold tire normal pressure should be set as follows Up to 90 kg 198 lbs load FRONT REAR 225 kPa 2 25 kgf cm 33 psi 225 kPa 2 25 kgf cm 33 psi 90kg 198 lbs maximum load FRONT REAR 225 kPa 2 25 kgf cm 33 psi 250 kPa 2 50 kgf cm 36 psi 1BF 21668 00 4 STATIONARY NOISE TEST INFORMATION TESTED 86 dB A AT 3250 r min SILENCINGSYSTEM YAMAHA IDENTIFICATION...

Page 10: ...assenger The failure of motorists to detect and recognize motorcycles in traf fic is the predominating cause of automobile motorcycle accidents Many accidents have been caused by an automobile driver who did not see the motorcycle Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident Therefore Wear a brightly colored jacket Use extra caution when ...

Page 11: ...d contribute to an impairment of vision that could delay seeing a hazard The use of a jacket heavy boots trousers gloves etc is effective in preventing or reducing abrasions or lacerations Never wear loose fitting clothes otherwise they could catch on the control levers footrests or wheels and cause injury or an accident Always wear protective clothing that covers your legs ankles and feet The eng...

Page 12: ... evenly as possi ble on both sides of the motorcycle to minimize imbalance or instabili ty Shifting weights can create a sud den imbalance Make sure that ac cessories and cargo are securely attached to the motorcycle before riding Check accessory mounts and cargo restraints frequently Properly adjust the suspension for your load suspension ad justable models only and check the condition and pres s...

Page 13: ...hanges If accessories are added to the handlebar or front fork area they must be as lightweight as possible and should be kept to a minimum Bulky or large accessories may seriously affect the stability of the motorcycle due to aerody namic effects Wind may at tempt to lift the motorcycle or the motorcycle may become un stable in cross winds These ac cessories may also cause instability when passin...

Page 14: ...ie downs or suitable straps that are attached to solid parts of the mo torcycle such as the frame or up per front fork triple clamp and not for example to rubber mounted handlebars or turn signals or parts that could break Choose the lo cation for the straps carefully so the straps will not rub against painted surfaces during transport The suspension should be com pressed somewhat by the tie downs...

Page 15: ... 8 2 Fuel cock page 4 11 3 Starter choke knob page 4 12 4 Shock absorber assembly spring preload adjusting ring page 4 16 5 Helmet holder page 4 15 6 Storage compartment page 4 15 7 Owner s tool kit page 7 2 U1BF21E0 book Page 1 Tuesday April 20 2010 11 41 AM ...

Page 16: ...Right view 1 Engine oil filter element page 7 10 2 Battery page 7 29 3 Fuses page 7 30 4 Main switch steering lock page 4 2 5 Air filter element page 7 14 6 Brake pedal page 4 9 U1BF21E0 book Page 2 Tuesday April 20 2010 11 41 AM ...

Page 17: ...ts 1 Clutch lever page 4 7 2 Left handlebar switches page 4 6 3 Speedometer unit page 4 5 4 Fuel tank cap page 4 9 5 Right handlebar switches page 4 6 6 Throttle grip page 7 17 7 Brake lever page 4 8 U1BF21E0 book Page 3 Tuesday April 20 2010 11 41 AM ...

Page 18: ...EALER IMMEDIATELY IF IT IS LOST If the code re reg istering key is lost registering new codes in the standard keys is impossible The standard keys can still be used to start the vehicle however if code re registering is required i e if a new standard key is made or all keys are lost the entire immobi lizer system must be replaced Therefore it is highly recom mended to use either standard key and k...

Page 19: ...e various positions are described below EAU10472 Main switch steering lock XVS650AA The main switch steering lock controls the ignition and lighting systems and is used to lock the steering The various positions are described below TIP Be sure to use the standard key black bow for regular use of the vehicle To minimize the risk of losing the code re registering key red bow keep it in a safe place ...

Page 20: ...61 Never turn the key to OFF or LOCK while the vehicle is moving Otherwise the electrical systems will be switched off which may result in loss of control or an accident EAU10683 LOCK The steering is locked and all electrical systems are off The key can be re moved To lock the steering 1 Turn the handlebars all the way to the left 2 Push the key in from the OFF po sition and then turn it to LOCK w...

Page 21: ... EAU11505 Engine trouble warning light This warning light comes on or flashes if a problem is detected in the electrical circuit monitoring the engine If this oc curs have a Yamaha dealer check the self diagnosis system See page 4 6 for an explanation of the self diagnosis device The electrical circuit of the warning light can be checked by turning the key to ON The warning light should come on fo...

Page 22: ... flashes two times repeatedly this error could be caused by signal in terference If this occurs try the follow ing 1 Use the code re registering key to start the engine TIP Make sure there are no other immobi lizer keys close to the main switch and do not keep more than one immobilizer key on the same key ring Immobilizer system keys may cause signal interfer ence which may prevent the engine from...

Page 23: ...ossible if this occurs EAU12348 Handlebar switches Left Right XVS650A Right XVS650AA EAU12350 Pass switch Press this switch to flash the headlight EAU12400 Dimmer switch Set this switch to for the high beam and to for the low beam EAU12460 Turn signal switch To signal a right hand turn push this switch to To signal a left hand turn push this switch to When re leased the switch returns to the cente...

Page 24: ... use this switch to turn on the haz ard lights simultaneous flashing of all turn signal lights The hazard lights are used in case of an emergency or to warn other drivers when your vehicle is stopped where it might be a traffic hazard NOTICE ECA10061 Do not use the hazard lights for an extended length of time with the en gine not running otherwise the bat tery may discharge EAU12820 Clutch lever T...

Page 25: ...ocated on the left side of the motorcycle and is used in combination with the clutch lever when shifting the gears of the 5 speed con stant mesh transmission equipped on this motorcycle TIP Use your toes or heel to shift up and your toes to shift down EAU12890 Brake lever The brake lever is located at the right handlebar grip To apply the front brake pull the lever toward the handle bar grip 1 Shi...

Page 26: ...ap 1 Insert the fuel tank cap into the tank opening with the key inserted in the lock and with the mark facing forward 2 Turn the key counterclockwise to the original position remove it and then close the lock cover TIP The fuel tank cap cannot be installed unless the key is in the lock In addition the key cannot be removed if the cap is not properly installed and locked WARNING EWA10131 Make sure...

Page 27: ...to securely close the fuel tank cap WARNING EWA15151 Gasoline is poisonous and can cause injury or death Handle gaso line with care Never siphon gaso line by mouth If you should swallow some gasoline or inhale a lot of gas oline vapor or get some gasoline in your eyes see your doctor immedi ately If gasoline spills on your skin wash with soap and water If gaso line spills on your clothing change y...

Page 28: ...ON With the fuel cock lever in this position fuel flows to the carburetors Turn the fuel cock lever to this position when starting the engine and riding RES This indicates reserve With the fuel cock lever in this position the fuel re serve is made available Turn the fuel cock lever to this position if you run out of fuel while riding When this occurs refuel as soon as possible and be sure to turn ...

Page 29: ...ke EAU14184 Seats XVS650A Passenger seat To remove the passenger seat Remove the nut and washer and then pull the passenger seat up To install the passenger seat 1 Insert the projection on the front of the passenger seat into the seat holder as shown and place the seat in the original position 2 Install the washer and nut and then tighten the nut to the specified torque Rider seat To remove the ri...

Page 30: ...properly secured before riding EAU14192 Seats XVS650AA Passenger seat To remove the passenger seat Remove the nut and washer and then pull the passenger seat up To install the passenger seat 1 Insert the projections on the front of the passenger seat into the holders as shown and place the seat in the original position 2 Install the washer and nut and then tighten the nut to the specified torque 1...

Page 31: ... on the front of the rider seat into the holder as shown place the seat in the origi nal position and then install the bolt 2 Install the passenger seat TIP Make sure that the seats are properly secured before riding Tightening torque Passenger seat nut 13 Nm 1 3 m kgf 9 4 ft lbf 1 Passenger seat holder 2 Projection 1 Bolt 1 Seat holder 2 Projection U1BF21E0 book Page 14 Tuesday April 20 2010 11 4...

Page 32: ...storage compartment is located on the left side of the vehicle To open the storage compartment 1 Slide the lock cover open insert the key into the lock and then turn it clockwise 2 Pull the storage compartment cov er out as shown To close the storage compartment 1 Place the storage compartment cover in its original position as shown 2 Turn the key counterclockwise re move it and then close the loc...

Page 33: ...d in the owner s tool kit to make the adjustment 3 Install the passenger and rider seats WARNING EWA10221 This shock absorber assembly con tains highly pressurized nitrogen gas Read and understand the fol lowing information before handling the shock absorber assembly Do not tamper with or attempt to open the cylinder assembly Do not subject the shock ab sorber assembly to an open flame or other hi...

Page 34: ...ion of the ignition circuit cut off system WARNING EWA10241 The vehicle must not be ridden with the sidestand down or if the side stand cannot be properly moved up or does not stay up otherwise the sidestand could contact the ground and distract the operator resulting in a possible loss of control Yamaha s ignition circuit cut off system has been designed to assist the operator in fulfilling the r...

Page 35: ...nd is up but the clutch lever is not pulled It prevents starting when the trans mission is in gear and the clutch le ver is pulled but the sidestand is still down It cuts the running engine when the transmission is in gear and the sidestand is moved down Periodically check the operation of the ignition circuit cut off system according to the following procedure TIP This check is most reliable if p...

Page 36: ... Move the sidestand up 11 Keep the clutch lever pulled 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden The neutral switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer The sidestand switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer The clutch switc...

Page 37: ... this vehicle check the following points ITEM CHECKS PAGE Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage 4 10 Engine oil Check oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 7 10 Final gear oil Check vehicle for oil leakage 7 13 Front brake Check operation If soft or spongy have Yamaha dealer bleed hydraulic...

Page 38: ...sary 7 17 7 19 Brake and shift pedals Make sure that operation is smooth Lubricate pedal pivoting points if necessary 7 26 Brake and clutch levers Make sure that operation is smooth Lubricate lever pivoting points if necessary 7 26 Sidestand Make sure that operation is smooth Lubricate pivot if necessary 7 27 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened Tighten...

Page 39: ...make sure that the engine stop switch is set to 3 Shift the transmission into the neu tral position The neutral indicator light should come on If not ask a Yamaha dealer to check the elec trical circuit 4 Turn the starter choke on and completely close the throttle See page 4 12 5 Start the engine by pushing the start switch If the engine fails to start release the start switch wait a few sec onds ...

Page 40: ...mission into the neu tral position press the shift pedal down repeatedly until it reaches the end of its travel and then slightly raise it NOTICE ECA10260 Even with the transmission in the neutral position do not coast for long periods of time with the engine off and do not tow the motorcycle for long dis tances The transmission is properly lubricated only when the engine is running Inade quate lu...

Page 41: ... railroad crossings EAU16841 Engine break in There is never a more important period in the life of your engine than the period between 0 and 1600 km 1000 mi For this reason you should read the follow ing material carefully Since the engine is brand new do not put an excessive load on it for the first 1600 km 1000 mi The various parts in the engine wear and polish themselves to the correct operatin...

Page 42: ...71 Parking When parking stop the engine remove the key from the main switch and then turn the fuel cock lever to OFF WARNING EWA10311 Since the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned Do not park on a slope or on soft ground otherwise the vehicle may overturn increasing the risk of a fuel leak and fire ...

Page 43: ... performing maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while ser vicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death See page 2 1 for more in formation about carbon monox ide WARNING EWA15460 Brake discs calipers d...

Page 44: ... in the owner s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs How ever additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly TIP If you do not have the tools or experi ence required for a particular job have a Yamaha dealer perform it for you 1 Owner s tool kit U1BF21E0 book Page 2 Tuesday April ...

Page 45: ...al skills EAU46910 Periodic maintenance chart for the emission control system NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING ANNUAL CHECK 1000 km 600 mi 10000 km 6000 mi 20000 km 12000 mi 30000 km 18000 mi 40000 km 24000 mi 1 Fuel line Check fuel hoses for cracks or damage 2 Fuel filter Check condition 3 Spark plugs Check condition Clean and regap Replace 4 Valves Check valve clearance Adjust 5...

Page 46: ...icle for fluid leakage Adjust brake lever free play Replace brake pads Whenever worn to the limit 4 Rear brake Check operation and adjust brake pedal free play Replace brake shoes Whenever worn to the limit 5 Brake hose Check for cracks or damage Replace Every 4 years 6 Wheels Check runout spoke tightness and for damage Tighten spokes if necessary 7 Tires Check tread depth and for dam age Replace ...

Page 47: ...rake pedal pivot shaft Lubricate with lithium soap based grease 14 Clutch lever pivot shaft Lubricate with lithium soap based grease 15 Shift pedal pivot shaft Lubricate with lithium soap based grease 16 Sidestand Check operation Lubricate with lithium soap based grease 17 Sidestand switch Check operation 18 Front fork Check operation and for oil leak age 19 Shock absorber as sembly Check operatio...

Page 48: ...Engine oil filter ele ment Replace 22 Final gear oil Check oil level and vehicle for oil leakage Change 23 Front and rear brake switches Check operation 24 Moving parts and cables Lubricate 25 Throttle grip hous ing and cable Check operation and free play Adjust the throttle cable free play if necessary Lubricate the throttle grip housing and cable 26 Lights signals and switches Check operation Ad...

Page 49: ...PERIODIC MAINTENANCE AND ADJUSTMENT 7 7 7 Replace the brake hoses every four years and if cracked or damaged U1BF21E0 book Page 7 Tuesday April 20 2010 11 41 AM ...

Page 50: ...fer to this section each time a panel needs to be removed and installed XVS650A XVS650AA XVS650A XVS650AA EAU19193 Panel A To remove the panel Remove the bolts and then take the panel off XVS650A XVS650AA To install the panel Place the panel in the original position and then install the bolts 1 Panel A 1 Panel A 1 Panel B 1 Bolt 1 Bolt U1BF21E0 book Page 8 Tuesday April 20 2010 11 41 AM ...

Page 51: ...k plugs can re veal the condition of the engine To remove a spark plug 1 Remove the spark plug cap 2 Remove the spark plug as shown with the spark plug wrench includ ed in the owner s tool kit To check the spark plugs 1 Check that the porcelain insulator around the center electrode on each spark plug is a medium to light tan the ideal color when the vehicle is ridden normally 2 Check that all spar...

Page 52: ...stall the spark plug cap EAU19745 Engine oil and oil filter ele ment The engine oil level should be checked before each ride In addition the oil must be changed and the oil filter ele ment replaced at the intervals specified in the periodic maintenance and lubri cation chart To check the engine oil level 1 Place the vehicle on a level sur face and hold it in an upright posi tion A slight tilt to t...

Page 53: ...oil pan under the engine to collect the used oil 3 Remove the engine oil filler cap the engine oil drain bolt and its gasket to drain the oil from the crankcase TIP Skip steps 4 7 if the oil filter element is not being replaced 4 Remove the outer and inner oil fil ter element covers by removing the bolts 1 Engine oil level check window 2 Maximum level mark 3 Minimum level mark 1 Engine oil filler ...

Page 54: ...down NOTICE ECA11620 In order to prevent clutch slip page since the engine oil also lubricates the clutch do not mix any chemical additives Do not use oils with a diesel speci fication of CD or oils of a high er quality than specified In addition do not use oils labeled ENERGY CONSERVING II or higher Make sure that no foreign mate rial enters the crankcase 1 Inner oil filter element cover 2 Bolt 1...

Page 55: ...final gear case Make sure that no oil gets on the tire or wheel To check the final gear oil level 1 Place the vehicle on a level sur face and hold it in an upright posi tion TIP Make sure that the vehicle is positioned straight up when checking the oil level A slight tilt to the side can result in a false reading 2 Remove the final gear oil filler bolt and its gasket and then check the oil level i...

Page 56: ...the air filter element The air filter element should be cleaned at the intervals specified in the periodic maintenance and lubrication chart Clean or if necessary replace the air filter element more frequently if you are riding in unusually wet or dusty areas 1 Remove the air filter case cover by removing the bolts 2 Pull the air filter element out 3 Lightly tap the air filter element to remove mo...

Page 57: ... stalled otherwise the piston s and or cylinder s may become excessively worn ECA10481 5 Install the air filter case cover by aligning the match marks and in stalling the bolts TIP If dust or water collects in the air filter check hose remove the clamp from it and then remove the plug to drain the hose 1 Air filter element 1 Air filter element holder 2 Projection 3 Slot 1 Match marks 1 2 3 1 Air f...

Page 58: ...gine idling speed The engine idling speed must be checked and if necessary adjusted as follows at the intervals specified in the periodic maintenance and lubrication chart The engine should be warm before making this adjustment TIP The engine is warm when it quickly responds to the throttle A diagnostic tachometer is needed to make this adjustment 1 Attach the tachometer to the spark plug lead 2 C...

Page 59: ...tion chart EAU32775 Tires To maximize the performance durabil ity and safe operation of your motorcy cle note the following points regarding the specified tires Tire air pressure The tire air pressure should be checked and if necessary adjusted before each ride WARNING EWA10503 Operation of this vehicle with im proper tire pressure may cause se vere injury or death from loss of control The tire ai...

Page 60: ... and brake related parts includ ing the tires should be left to a Yamaha dealer who has the necessary professional knowl edge and experience It is not recommended to patch a punctured tube If unavoid able however patch the tube very carefully and replace it as soon as possible with a high quality product Tire air pressure measured on cold tires 0 90 kg 0 198 lb Front XVS650A 200 kPa 2 00 kgf cm 29...

Page 61: ...To maximize the performance durabil ity and safe operation of your motorcy cle note the following points regarding the specified wheels The wheel rims should be checked for cracks bends or warpage and the spokes for looseness or dam age before each ride If any dam age is found have a Yamaha dealer replace the wheel Do not attempt even the smallest repair to the wheel A deformed or cracked wheel mu...

Page 62: ...ed clutch lever free play could be obtained as described above skip steps 4 7 4 Fully turn the adjusting bolt at the clutch lever in direction a to loos en the clutch cable 5 Loosen the locknut at the crank case 6 To increase the clutch lever free play turn the adjusting nut in direc tion a To decrease the clutch le ver free play turn the adjusting nut in direction b 7 Tighten the locknut at the c...

Page 63: ...adjusting screw in direc tion b 3 Tighten the locknut WARNING EWA10630 After adjusting the brake lever free play check the free play and make sure that the brake is working properly A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system If there is air in the hy draulic system have a Yamaha dealer bleed the system before operating the motorcycle Air in...

Page 64: ...ows 1 Loosen the locknut at the brake pedal 2 To raise the brake pedal turn the adjusting bolt in direction a To lower the brake pedal turn the ad justing bolt in direction b 3 Tighten the locknut WARNING EWA11230 After adjusting the brake pedal posi tion the brake pedal free play must be adjusted Brake pedal free play The brake pedal free play should mea sure 20 0 30 0 mm 0 79 1 18 in at the brak...

Page 65: ... come on earlier turn the adjusting nut in direction a To make the brake light come on later turn the adjusting nut in direction b EAU22380 Checking the front brake pads and rear brake shoes The front brake pads and the rear brake shoes must be checked for wear at the intervals specified in the periodic main tenance and lubrication chart EAU22430 Front brake pads Each front brake pad is provided w...

Page 66: ... is low be sure to check the brake pads for wear and the brake system for leakage Observe these precautions When checking the fluid level make sure that the top of the mas ter cylinder is level by turning the handlebars Use only the recommended quality brake fluid otherwise the rubber seals may deteriorate causing leakage and poor braking perfor mance Refill with the same type of brake fluid Mixin...

Page 67: ...les should be checked before each ride and the ca bles and cable ends should be lubricat ed if necessary If a cable is damaged or does not move smoothly have a Yamaha dealer check or replace it WARNING Damage to the outer housing of cables may result in in ternal rusting and cause interfer ence with cable movement Replace damaged cables as soon as possi ble to prevent unsafe conditions EWA10711 EA...

Page 68: ...fore each ride and the pedal pivots should be lu bricated if necessary EAU23142 Checking and lubricating the brake and clutch levers Brake lever Clutch lever The operation of the brake and clutch levers should be checked before each ride and the lever pivots should be lu bricated if necessary Recommended lubricant Lithium soap based grease U1BF21E0 book Page 26 Tuesday April 20 2010 11 41 AM ...

Page 69: ...k or repair it Otherwise the sidestand could contact the ground and distract the operator re sulting in a possible loss of control EAUM1651 Lubricating the swingarm piv ots The swingarm pivots must be lubricat ed by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart Recommended lubricants Brake lever Silicone grease Clutch lever Lithium soap based grease R...

Page 70: ...nt fork compresses and rebounds smoothly NOTICE ECA10590 If any damage is found or the front fork does not operate smoothly have a Yamaha dealer check or re pair it EAU23283 Checking the steering Worn or loose steering bearings may cause danger Therefore the operation of the steering must be checked as fol lows at the intervals specified in the pe riodic maintenance and lubrication chart 1 Place a...

Page 71: ...ttempt to remove the battery cell seals as this would permanent ly damage the battery WARNING EWA10760 Electrolyte is poisonous and dangerous since it contains sul furic acid which causes severe burns Avoid any contact with skin eyes or clothing and al ways shield your eyes when working near batteries In case of contact administer the fol lowing FIRST AID EXTERNAL Flush with plenty of water INTERN...

Page 72: ...he battery will be stored for more than two months check it at least once a month and fully charge it if necessary 3 Fully charge the battery before in stallation NOTICE When install ing the battery be sure the key is turned to OFF then con nect the positive lead before connecting the negative lead ECA16840 4 After installation make sure that the battery leads are properly con nected to the batter...

Page 73: ...l otherwise the transpar ency of the glass the luminosity of the bulb and the bulb life will be adversely affected Thor oughly clean off any dirt and fin gerprints on the headlight bulb using a cloth moistened with al cohol or thinner Headlight lens Do not affix any type of tinted film or stickers to the headlight lens Do not use a headlight bulb of a wattage higher than specified 1 Headlight fuse...

Page 74: ... Place a new headlight bulb into po sition and then secure it with the bulb holder 5 Install the headlight bulb cover and then connect the coupler 6 Install the headlight unit by install ing the screws 7 Have a Yamaha dealer adjust the headlight beam if necessary 1 Do not touch the glass part of the bulb 1 Screw 1 Headlight coupler 2 Headlight bulb cover 1 Headlight bulb holder U1BF21E0 book Page ...

Page 75: ... then turn it clock wise until it stops 4 Install the lens by installing the screws NOTICE Do not over tighten the screws otherwise the lens may break ECA10681 EAU33413 Replacing the auxiliary light bulb XVS650AA If the auxiliary light bulb burns out re place it as follows 1 Remove the headlight unit by re moving the screws 2 Remove the socket together with the bulb by pushing it in and turn ing i...

Page 76: ...nd up right Check that the motorcycle is in a stable and level position before starting any maintenance A strong wooden box can be placed under the engine for added stability To service the front wheel 1 Stabilize the rear of the motorcycle by using a motorcycle stand or if an additional motorcycle stand is not available by placing a jack un der the frame in front of the rear wheel 2 Raise the fro...

Page 77: ...oth erwise the brake pads will be forced shut ECA11071 EAU24933 To install the front wheel 1 Install the speedometer gear unit into the wheel hub so that the pro jections mesh with the slots 2 Lift the wheel up between the fork legs TIP Make sure that there is enough space between the brake pads before insert ing the brake disc and that the slot in the speedometer gear unit fits over the retainer ...

Page 78: ...t the brake torque rod from the brake shoe plate by re moving the bolt and nut 3 Loosen the brake torque rod nut at the swingarm 4 Remove the brake pedal free play adjusting nut and then disconnect the brake rod from the brake cam shaft lever 5 Remove panel A See page 7 8 6 Remove the bolts that secure the final gear case to the swingarm Tightening torque Wheel axle 59 Nm 5 9 m kgf 43 ft lbf Tight...

Page 79: ...e wheel forward and guiding the drive shaft into the mid dle gear universal joint 2 Install the final gear case bolts 3 Install the brake rod onto the brake camshaft lever and then install the brake pedal free play adjusting nut onto the brake rod 4 Install the brake torque rod bolt and nut at the brake shoe plate 5 Install the panel 6 Lower the rear wheel so that it is on the ground and then put ...

Page 80: ...quire any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are often inferi or have a shorter service life and can lead to expensive repair bills WARNING EWA15141 When checking the fuel system do not smoke and ...

Page 81: ...the spark plugs and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gaps or replace the spark plugs Have a Yamaha dealer check the vehicle The engine does not start Have a Yamaha dealer check the vehicle The engine does not start Check the battery Operate the electric starter 4 Battery The engine turns over quickly The engine turns over slowly The battery is go...

Page 82: ...the muffler outlets with plas tic bags after the engine has cooled down 2 Make sure that all caps and covers as well as all electrical couplers and connectors including the spark plug caps are tightly in stalled 3 Remove extremely stubborn dirt like oil burnt onto the crankcase with a degreasing agent and a brush but never apply such prod ucts onto seals gaskets and wheel axles Always rinse the di...

Page 83: ...dirt with warm water a mild detergent and a soft clean sponge and then rinse thoroughly with clean water Use a toothbrush or bottlebrush for hard to reach areas Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning After riding in the rain near the sea or on salt sprayed roads Since sea salt or salt sprayed on roads during win...

Page 84: ...x to any rubber and plastic parts but treat them with a suitable care product Avoid using abrasive polishing compounds as they will wear away the paint TIP Consult a Yamaha dealer for ad vice on what products to use Washing rainy weather or humid climates can cause the headlight lens to fog Turning the headlight on for a short period of time will help remove the moisture from the lens EAU26232 Sto...

Page 85: ...r walls with oil WARNING To prevent dam age or injury from sparking make sure to ground the spark plug electrodes while turning the engine over EWA10951 e Remove the spark plug caps from the spark plugs and then install the spark plugs and the spark plug caps 6 Lubricate all control cables and the pivoting points of all levers and pedals as well as of the side stand centerstand 7 Check and if nece...

Page 86: ...commended engine oil grade API service SG type or higher JASO standard MA Engine oil quantity Without oil filter element replacement 2 60 L 2 75 US qt 2 29 Imp qt With oil filter element replacement 2 80 L 2 96 US qt 2 46 Imp qt Final gear oil Type SAE 80 API GL 4 Hypoid gear oil Quantity 0 19 L 0 20 US qt 0 17 Imp qt Air filter Air filter element Dry element Fuel Recommended fuel Unleaded gasolin...

Page 87: ...ries Tire air pressure measured on cold tires Loading condition 0 90 kg 0 198 lb Front XVS650A 200 kPa 2 00 kgf cm 29 psi XVS650AA 225 kPa 2 25 kgf cm 33 psi Rear 225 kPa 2 25 kgf cm 33 psi Loading condition XVS650A 90 180 kg 198 397 lb XVS650AA 90 200 kg 198 441 lb Front XVS650A 200 kPa 2 00 kgf cm 29 psi XVS650AA 225 kPa 2 25 kgf cm 33 psi Rear 250 kPa 2 50 kgf cm 36 psi Front wheel Wheel type S...

Page 88: ...t turn signal light 12 V 21 0 W 2 Rear turn signal light 12 V 21 0 W 2 Auxiliary light XVS650AA 12 V 4 0 W 1 Meter lighting 12 V 1 7 W 1 Neutral indicator light 12 V 1 7 W 1 High beam indicator light 12 V 1 7 W 1 Turn signal indicator light 12 V 1 7 W 1 Engine trouble warning light 12 V 1 7 W 1 Immobilizer system indicator light XVS650AA LED Fuses Main fuse 30 0 A Headlight fuse 15 0 A Signaling s...

Page 89: ...tion number is stamped into the steering head pipe Record this number in the space pro vided TIP The vehicle identification number is used to identify your motorcycle and may be used to register your motorcy cle with the licensing authority in your area EAU26470 Model label The model label is affixed to the frame under the rider seat See page 4 12 Record the information on this label in the space ...

Page 90: ...rson other than for purposes of maintenance repair or replacement of any device or element of design incorporated into any new vehicle for the pur pose of noise control prior to its sale or delivery to the ultimate pur chaser or while it is in use and b The use of the vehicle after such device or element of design has been removed or rendered inoper ative by any person U1BF21E0 book Page 2 Tuesday...

Page 91: ... indicator light 4 4 Horn switch 4 7 I Identification numbers 10 1 Ignition circuit cut off system 4 18 Immobilizer system indicator light XVS650AA 4 5 Immobilizer system XVS650AA 4 1 Indicator and warning lights 4 4 L Labels location 1 1 Luggage strap holders 4 17 M Main switch steering lock XVS650A 4 2 Main switch steering lock XVS650AA 4 2 Maintenance and lubrication periodic 7 4 Maintenance em...

Page 92: ...ing chart 7 39 Turn signal indicator light 4 4 Turn signal light bulb or tail brake light bulb replacing 7 33 Turn signal switch 4 6 V Valve clearance 7 17 Vehicle identification number 10 1 W Wheel bearings checking 7 29 Wheel front 7 35 Wheel rear 7 36 Wheels 7 19 U1BF21E0 book Page 2 Tuesday April 20 2010 11 41 AM ...

Page 93: ...U1BF21E0 book Page 3 Tuesday April 20 2010 11 41 AM ...

Page 94: ...PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO LTD PRINTED IN JAPAN 2010 05 0 5 1 CR E DIC183 ...

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