Yamaha 2010 YZF-R6Z Owner'S Manual Download Page 71 | Manualshive

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PERIODIC MAINTENANCE AND ADJUSTMENT

7-18

7

EAU36764

Air filter element

The air filter element must be replaced
at the intervals specified in the periodic
maintenance and lubrication chart.
Have a Yamaha dealer replace the air
filter element.

EAU44734

Checking the engine idling
speed

Check the engine idling speed and, if
necessary, have it corrected by a
Yamaha dealer.

EAU21383

Checking the throttle cable
free play

The throttle cable free play should mea-
sure 3.0–5.0 mm (0.12–0.20 in) at the
inner edge of the throttle grip. Periodi-
cally check the throttle cable free play
and, if necessary, have a Yamaha
dealer adjust it.

Engine idling speed:

1250–1350 r/min

1. Throttle cable free play

U13S22E0.book Page 18 Thursday, September 17, 2009 3:17 PM

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Summary of Contents for 2010 YZF-R6Z

Page 1: ...DIC183 YZF R6Z OWNER S MANUAL Read this manual carefully before operating this vehicle 13S 28199 22 ...

Page 2: ...EAU46090 Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold U13S22E0 book Page 1 Thursday September 17 2009 3 17 PM ...

Page 3: ...n addition the many tips given in this manual will help keep your motorcycle in the best possible condition If you have any further questions do not hesitate to contact your Yamaha dealer The Yamaha team wishes you many safe and pleasant rides So remember to put safety first Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most cur rent p...

Page 4: ... all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer WARNING NOTICE TIP U13S22E0 book Page 1 Thu...

Page 5: ... 2009 by Yamaha Motor Co Ltd 1st edition September 2009 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Co Ltd is expressly prohibited Printed in Japan U13S22E0 book Page 2 Thursday September 17 2009 3 17 PM ...

Page 6: ... break in 6 3 Parking 6 4 PERIODIC MAINTENANCE AND ADJUSTMENT 7 1 Owner s tool kit 7 1 Periodic maintenance chart for the emission control system 7 2 General maintenance and lubrication chart 7 3 Removing and installing cowlings and panels 7 7 Checking the spark plugs 7 11 Engine oil and oil filter cartridge 7 12 Coolant 7 15 Air filter element 7 18 Checking the engine idling speed 7 18 Checking t...

Page 7: ... signal light bulb 7 36 Replacing the license plate light bulb 7 37 Auxiliary light 7 37 Supporting the motorcycle 7 38 Front wheel 7 38 Rear wheel 7 40 Troubleshooting 7 42 Troubleshooting charts 7 43 MOTORCYCLE CARE AND STORAGE 8 1 Matte color caution 8 1 Care 8 1 Storage 8 4 SPECIFICATIONS 9 1 CONSUMER INFORMATION 10 1 Identification numbers 10 1 Motorcycle noise regulation for Australia 10 2 U...

Page 8: ...le They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Yamaha dealer 3 4 2 1 U13S22E0 book Page 1 Thursday September 17 2009 3 17 PM ...

Page 9: ...2118G 10 TIRE INFORMATION Cold tire normal pressure should be set as follows Up to 90 kg 198 lbs load FRONT REAR 250 kPa 2 50 kgf cm 36 psi 290 kPa 2 90 kgf cm 42 psi 90kg 198 lbs maximum load FRONT REAR 250 kPa 2 50 kgf cm 36 psi 290 kPa 2 90 kgf cm 42 psi 14B 21668 00 4AA 22259 40 1 2 4 3 U13S22E0 book Page 2 Thursday September 17 2009 3 17 PM ...

Page 10: ...senger The failure of motorists to detect and recognize motorcycles in traf fic is the predominating cause of automobile motorcycle accidents Many accidents have been caused by an automobile driver who did not see the motorcycle Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident Therefore Wear a brightly colored jacket Use extra caution when yo...

Page 11: ...contribute to an impairment of vision that could delay seeing a hazard The use of a jacket heavy boots trousers gloves etc is effective in preventing or reducing abrasions or lacerations Never wear loose fitting clothes otherwise they could catch on the control levers footrests or wheels and cause injury or an accident Always wear protective clothing that covers your legs ankles and feet The engin...

Page 12: ... the motorcycle to minimize imbalance or instabili ty Shifting weights can create a sud den imbalance Make sure that ac cessories and cargo are securely attached to the motorcycle before riding Check accessory mounts and cargo restraints frequently Properly adjust the suspension for your load suspension ad justable models only and check the condition and pres sure of your tires Never attach any la...

Page 13: ...t distribution or aerody namic changes If accessories are added to the handlebar or front fork area they must be as lightweight as possible and should be kept to a minimum Bulky or large accessories may seriously affect the stability of the motorcycle due to aerody namic effects Wind may at tempt to lift the motorcycle or the motorcycle may become un stable in cross winds These ac cessories may al...

Page 14: ...hock absorber assembly compression damping force adjusting bolt for slow compression damping page 4 25 7 Owner s tool kit page 7 1 8 Shock absorber assembly rebound damping force adjusting screw page 4 25 9 Shift pedal page 4 15 10 Engine oil filter cartridge page 7 12 11 Engine oil drain bolt page 7 12 12 Front fork compression damping force adjusting bolt for fast compres sion damping page 4 22 ...

Page 15: ...njection system fuse page 7 33 6 Battery page 7 32 7 Air filter element page 7 18 8 Coolant reservoir page 7 15 9 Radiator cap page 7 15 10 Engine oil filler cap page 7 12 11 Coolant drain bolt page 7 16 12 Engine oil dipstick page 7 12 13 Brake pedal page 4 16 14 Rear brake light switch page 7 23 15 Rear brake fluid reservoir page 7 24 U13S22E0 book Page 2 Thursday September 17 2009 3 17 PM ...

Page 16: ... 2 Left handlebar switches page 4 14 3 Main switch steering lock page 4 2 4 Multi function meter unit page 4 8 5 Front brake fluid reservoir page 7 24 6 Right handlebar switches page 4 14 7 Brake lever page 4 16 8 Throttle grip page 7 18 U13S22E0 book Page 3 Thursday September 17 2009 3 17 PM ...

Page 17: ...IATELY IF IT IS LOST If the code re reg istering key is lost registering new codes in the standard keys is impossible The standard keys can still be used to start the vehicle however if code re registering is required i e if a new standard key is made or all keys are lost the entire immobi lizer system must be replaced Therefore it is highly recom mended to use either standard key and keep the cod...

Page 18: ...place and only use it for code re registering EAU38530 ON All electrical circuits are supplied with power the meter lighting taillight li cense plate light and auxiliary light come on and the engine can be start ed The key cannot be removed TIP The headlight comes on automatically when the engine is started and stays on until the key is turned to OFF even if the engine stalls EAU10661 OFF All elec...

Page 19: ... key in and then turn it to OFF while still pushing it EAU34341 Parking The steering is locked and the taillight license plate light and auxiliary light are on The hazard lights and turn signal lights can be turned on but all other electrical systems are off The key can be removed The steering must be locked before the key can be turned to NOTICE ECA11020 Do not use the parking position for an ext...

Page 20: ...also equipped with a self diagnosis device for the oil level detection circuit If a problem is detected in the oil level detection circuit the following cycle will be repeated until the malfunction is corrected The oil level warning light will flash ten times then go off for 2 5 seconds If this occurs have a Yamaha dealer check the vehicle EAU11365 Fuel level warning light This warning light comes...

Page 21: ...occurs stop the engine immediately and allow the en gine to cool The electrical circuit of the warning light can be checked by turning the key to ON The warning light should come on for a few seconds and then go off If the warning light does not come on initially when the key is turned to ON or if the warning light remains on have a Yamaha dealer check the electrical circuit NOTICE ECA10021 Do not...

Page 22: ...ding 117 134 C 243 274 F Temperature display flashes Warning light comes on Stop the vehicle and allow it to idle until the coolant temperature goes down If the temperature does not go down stop the engine See page 7 43 Above 135 C Above 275 F Message HI flashes Warning light comes on Stop the engine and allow it to cool See page 7 43 TRIPA C TRIPA C TRIPA C TRIPA C U13S22E0 book Page 6 Thursday S...

Page 23: ...d come on for a few seconds and then go off If the indicator light does not come on initially when the key is turned to ON or if the indicator light remains on have a Yamaha dealer check the electrical circuit See page 4 12 for a detailed explanation of the function of this indi cator light and on how to set it EAU38623 Immobilizer system indicator light The electrical circuit of the indicator lig...

Page 24: ...dicator light control mode TIP Be sure to turn the key to ON before using the SELECT and RESET but tons except for setting the display brightness and shift timing indicator light control mode Tachometer The electric tachometer allows the rider to monitor the engine speed and keep it within the ideal power range When the key is turned to ON the ta chometer needle will sweep once across the r min ra...

Page 25: ...stance traveled from that point In that case push the SELECT button to switch the display between the various tripmeter odome ter and stopwatch modes in the follow ing order F TRIP Stopwatch TRIP A TRIP B ODO F TRIP To reset a tripmeter select it by push ing the SELECT button and then push the RESET button for at least one second If you do not reset the fuel reserve tripmeter manually it will rese...

Page 26: ...t TIP When the coolant temperature display is selected C is displayed for one second and then the coolant tempera ture is displayed NOTICE ECA10021 Do not continue to operate the en gine if it is overheating Air intake temperature display The air intake temperature display indi cates the temperature of the air drawn into the air intake duct Push the RE SET button to switch the coolant tem perature...

Page 27: ...ror code ap pears try the following 1 Use the code re registering key to start the engine TIP Make sure there are no other immobi lizer keys close to the main switch and do not keep more than one immobilizer key on the same key ring Immobilizer system keys may cause signal interfer ence which may prevent the engine from starting 2 If the engine starts turn it off and try starting the engine with t...

Page 28: ...ows you to adjust the brightness of the indicator light to suit your preference TIP In this mode the right display shows the current setting for each function except the shift timing indicator light activity function To adjust the brightness of the multi function meter displays and tachometer 1 Turn the key to OFF 2 Push and hold the SELECT but ton 3 Turn the key to ON and then re lease the SELECT...

Page 29: ...ed The control mode changes to the shift timing indicator light deactiva tion function To set the shift timing indicator light de activation function TIP The shift timing indicator light de activation function can be set be tween 10000 r min and 18000 r min From 10000 r min to 13000 r min the indicator light can be set in increments of 500 r min From 13000 r min to 18000 r min the in dicator light...

Page 30: ...ch Press this switch to sound the horn EAU12660 Engine stop switch Set this switch to before starting the engine Set this switch to to stop the engine in case of an emergen cy such as when the vehicle overturns or when the throttle cable is stuck EAU12711 Start switch Push this switch to crank the engine with the starter See page 6 1 for start ing instructions prior to starting the en gine EAU4170...

Page 31: ... Clutch lever The clutch lever is located at the left handlebar grip To disengage the clutch pull the lever toward the handle bar grip To engage the clutch release the lever The lever should be pulled rapidly and released slowly for smooth clutch operation The clutch lever is equipped with a clutch switch which is part of the igni tion circuit cut off system See page 4 29 EAU12870 Shift pedal The ...

Page 32: ... the adjusting knob while holding the lever pushed away from the handlebar grip When the desired position is obtained be sure to set it by aligning a groove on the adjusting knob with the mark on the brake lever EAU12941 Brake pedal The brake pedal is on the right side of the motorcycle To apply the rear brake press down on the brake pedal 1 Brake lever 2 Distance between brake lever and handlebar...

Page 33: ...l is a fire hazard EAU13221 Fuel Make sure there is sufficient gasoline in the tank WARNING EWA10881 Gasoline and gasoline vapors are extremely flammable To avoid fires and explosions and to reduce the risk of injury when refueling follow these instructions 1 Before refueling turn off the en gine and be sure that no one is sit ting on the vehicle Never refuel while smoking or while in the vi cinit...

Page 34: ...ills on your clothing change your clothes EAU13390 NOTICE ECA11400 Use only unleaded gasoline The use of leaded gasoline will cause severe damage to internal engine parts such as the valves and piston rings as well as to the exhaust system Your Yamaha engine has been de signed to use premium unleaded gaso line with a research octane number of 95 or higher If knocking or pinging oc curs use a gasol...

Page 35: ...The exhaust system is hot after op eration To prevent a fire hazard or burns Do not park the vehicle near possible fire hazards such as grass or other materials that easily burn Park the vehicle in a place where pedestrians or children are not likely to touch the hot exhaust system Make sure that the exhaust sys tem has cooled down before do ing any maintenance work Do not allow the engine to idle...

Page 36: ...nd then install the bolts Passenger seat To remove the passenger seat 1 Insert the key into the passenger seat lock and then turn it clock wise 2 While holding the key in that posi tion lift the front of the passenger seat and pull it forward To install the passenger seat 1 Insert the projections on the pas senger seat into the seat holders as shown and then push the front of the seat down to lock...

Page 37: ...4 20 2 Clip the middle snap hook of the cable onto the cable holder 3 Pass one of the other snap hooks of the cable through the helmet strap buckle and then clip the snap hook onto the cable holder as shown 4 Install the passenger seat WARNING Never ride with a helmet attached to a helmet holding cable since the helmet may hit objects causing loss of control and possibly an acci dent EWA14331 1 Pr...

Page 38: ...ors back to their original position before riding EAU38943 Adjusting the front fork WARNING EWA10180 Always adjust both fork legs equal ly otherwise poor handling and loss of stability may result This front fork is equipped with spring preload adjusting bolts rebound damp ing force adjusting screws compres sion damping force adjusting bolts for fast compression damping and com pression damping for...

Page 39: ...ereby harden the rebound damp ing turn the adjusting screw on each fork leg in direction a To decrease the rebound damping force and thereby soften the rebound damping turn the adjusting screw on each fork leg in di rection b 1 Spring preload adjusting bolt 1 1 a b 1 Current setting 2 Front fork collar Spring preload setting Minimum soft 0 Standard 2 Maximum hard 5 1 Rebound damping force adjustin...

Page 40: ...amping force adjusting mechanism may not exactly match the above spec ifications due to small differences in production the actual number of clicks always represents the entire adjusting range To obtain a precise adjustment it would be advisable to check the num ber of clicks of each damping force ad justing mechanism and to modify the specifications as necessary 1 Compression damping force adjust...

Page 41: ...pring preload and thereby soften the suspension turn the adjust ing ring in direction b Align the appropriate notch in the adjusting ring with the position in dicator on the shock absorber Use the special wrench and the extension bar included in the own er s tool kit to make the adjust ment Rebound damping force To increase the rebound damping force and thereby harden the rebound damp ing turn the...

Page 42: ...ch damping force adjusting mechanism This adjustment range may not exactly match the spec ifications listed due to small differences in production Rebound damping setting Minimum soft 20 click s in direction b Standard 16 click s in direction b Maximum hard 3 click s in direction b With the adjusting screw fully turned in direction a 1 Compression damping force adjusting bolt for fast compression ...

Page 43: ... way Cylinder damage will result in poor damping performance Do not dispose of a damaged or worn out shock absorber as sembly yourself Take the shock absorber assembly to a Yamaha dealer for any service EAU38961 Luggage strap holders There are six luggage strap holders four on the bottom of the passenger seat and one on each passenger foot rest To use the luggage strap holders on the passenger sea...

Page 44: ...stand or lower it with your foot while holding the vehicle upright TIP The built in sidestand switch is part of the ignition circuit cut off system which cuts the ignition in certain situations See page 4 29 for an explanation of the ignition circuit cut off system WARNING EWA10240 The vehicle must not be ridden with the sidestand down or if the side stand cannot be properly moved up or does not s...

Page 45: ...sion is in gear and the side stand is up but the clutch lever is not pulled It prevents starting when the trans mission is in gear and the clutch le ver is pulled but the sidestand is still down It cuts the running engine when the transmission is in gear and the sid estand is moved down Periodically check the operation of the ignition circuit cut off system according to the following procedure U13...

Page 46: ...ove the sidestand up 11 Keep the clutch lever pulled 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden The neutral switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer The sidestand switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer The clutch switch ...

Page 47: ...ts ITEM CHECKS PAGE Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage Check the fuel tank breather overflow hose for obstructions cracks or damage and check the hose connection 4 17 4 19 Engine oil Check oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 7 12 Coolant Check coolant level in reservoir If necessary ad...

Page 48: ...free play and lubricate cable and grip housing 7 18 7 28 Control cables Make sure that operation is smooth Lubricate if necessary 7 28 Drive chain Check chain slack Adjust if necessary Check chain condition Lubricate if necessary 7 26 7 27 Wheels and tires Check for damage Check tire condition and tread depth Check air pressure Correct if necessary 7 19 7 21 Brake and shift pedals Make sure that o...

Page 49: ...ghtened Tighten if necessary Instruments lights signals and switches Check operation Correct if necessary Sidestand switch Check operation of ignition circuit cut off system If system is not working correctly have Yamaha dealer check vehicle 4 28 ITEM CHECKS PAGE U13S22E0 book Page 3 Thursday September 17 2009 3 17 PM ...

Page 50: ...p system The engine stops automatically if left idling for 20 minutes In this case the multi function display indicates error code 70 but this is not a mal function Push the start switch to clear the error code and to restart the engine EAU26956 Starting the engine In order for the ignition circuit cut off system to enable starting one of the following conditions must be met The transmission is in...

Page 51: ...nk the engine more than 10 seconds on any one at tempt EAU16671 Shifting Shifting gears lets you control the amount of engine power available for starting off accelerating climbing hills etc The gear positions are shown in the il lustration TIP To shift the transmission into the neu tral position press the shift pedal down repeatedly until it reaches the end of its travel and then slightly raise i...

Page 52: ...n it for the first 1600 km 1000 mi The various parts in the engine wear and polish themselves to the correct operating clearances During this period prolonged full throt tle operation or any condition that might result in engine overheating must be avoided EAU17083 0 1000 km 0 600 mi Avoid prolonged operation above 8300 r min NOTICE After 1000 km 600 mi of operation the engine oil must be changed ...

Page 53: ...exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned Do not park on a slope or on soft ground otherwise the vehicle may overturn increasing the risk of a fuel leak and fire Do not park near grass or other flammable materials which might catch fire U13S22E0 book Page 4 Thursday September 17 2009 3 17 PM ...

Page 54: ...ith vehicle ser vice have a Yamaha dealer perform service WARNING EWA15121 Turn off the engine when performing maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while ser vicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to deat...

Page 55: ...ce chart for the emission control system NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING ANNUAL CHECK 1000 km 600 mi 10000 km 6000 mi 20000 km 12000 mi 30000 km 18000 mi 40000 km 24000 mi 1 Fuel line Check fuel hoses for cracks or damage 2 Spark plugs Check condition Clean and regap Replace 3 Valves Check valve clearance Adjust Every 40000 km 24000 mi 4 Fuel injection sys tem Adjust synchronizat...

Page 56: ...brake pads Whenever worn to the limit 4 Rear brake Check operation fluid level and vehicle for fluid leakage Replace brake pads Whenever worn to the limit 5 Brake hoses Check for cracks or damage Replace Every 4 years 6 Wheels Check runout and for damage 7 Tires Check tread depth and for dam age Replace if necessary Check air pressure Correct if necessary 8 Wheel bearings Check bearing for loosene...

Page 57: ... lever pivot shaft Lubricate with silicone grease 14 Brake pedal pivot shaft Lubricate with lithium soap based grease 15 Clutch lever pivot shaft Lubricate with lithium soap based grease 16 Shift pedal pivot shaft Lubricate with lithium soap based grease 17 Sidestand Check operation Lubricate with lithium soap based grease 18 Sidestand switch Check operation 19 Front fork Check operation and for o...

Page 58: ... 25 Front and rear brake switches Check operation 26 Moving parts and cables Lubricate 27 Throttle grip hous ing and cable Check operation and free play Adjust the throttle cable free play if necessary Lubricate the throttle grip housing and cable 28 Lights signals and switches Check operation Adjust headlight beam NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING ANNUAL CHECK 1000 km 600 mi 10000...

Page 59: ...filter element needs to be replaced more frequently when riding in unusually wet or dusty areas Hydraulic brake service Regularly check and if necessary correct the brake fluid level Every two years replace the internal components of the brake master cylinders and calipers and change the brake fluid Replace the brake hoses every four years and if cracked or damaged U13S22E0 book Page 6 Thursday Se...

Page 60: ...n this chapter Refer to this section each time a cowling or panel needs to be re moved and installed EAU44931 Cowlings A and B To remove one of the cowlings 1 Remove the bolts quick fasteners and quick fastener screw 1 Cowling A 1 Cowling B 2 Cowling C 1 Panel A 2 Panel B 2 1 1 Cowling A 2 Bolt 3 Quick fastener 1 Quick fastener 2 3 1 2 2 2 U13S22E0 book Page 7 Thursday September 17 2009 3 17 PM ...

Page 61: ...he slot slide the cowling forward and then remove the re maining projections from the slots as shown 4 Disconnect the turn signal light lead coupler 1 Quick fastener 2 Quick fastener screw 1 Cowling B 2 Bolt 3 Quick fastener 1 Quick fastener 1 Quick fastener 2 Quick fastener screw 1 Cowling A 2 Cowling B U13S22E0 book Page 8 Thursday September 17 2009 3 17 PM ...

Page 62: ...own 4 Install the bolts quick fasteners and quick fastener screw EAU39092 Cowling C To remove the cowling 1 Remove cowling B and panel B See page 7 7 2 Unfasten the wire harness by pressing on the projection to open the plastic fastener 1 Cowling A 2 Turn signal light lead coupler 1 Cowling B 2 Turn signal light lead coupler 1 Cowling A 2 Turn signal light lead coupler 1 Cowling B 2 Turn signal li...

Page 63: ...e orig inal position and then close the plastic fastener 4 Install the cowling and the panel EAU39061 Panels A and B To remove one of the panels Remove the bolts and then pull the panel off as shown To install the panel Place the panel in the original position and then install the bolts 1 Plastic fastener 2 Projection 3 Wire harness 1 Cowling C 2 Bolt 3 Quick fastener 1 Cowling C 2 Slot 3 Front co...

Page 64: ...cessive carbon or other deposits it should be replaced Before installing a spark plug the spark plug gap should be measured with a wire thickness gauge and if necessary adjusted to specification Clean the surface of the spark plug gasket and its mating surface and then wipe off any grime from the spark plug threads TIP If a torque wrench is not available when installing a spark plug a good estimat...

Page 65: ...n to check the oil level TIP The engine oil should be between the minimum and maximum level marks 5 If the engine oil is at or below the minimum level mark remove the engine oil filler cap and then add sufficient oil of the recommended type to raise it to the correct level 6 Insert and tighten the engine oil dipstick and then install and tight en the oil filler cap To change the engine oil with or...

Page 66: ... filter wrench is available at a Yamaha dealer 9 Apply a thin coat of clean engine oil to the O ring of the new oil filter cartridge TIP Make sure that the O ring is properly seated 10 Install the new oil filter cartridge with an oil filter wrench and then tighten it to the specified torque with a torque wrench 1 Engine oil drain bolt 2 Gasket 1 2 1 Bolt 2 Shift arm 3 Engine oil filter cartridge 4...

Page 67: ...e oil and then install and tighten the oil filler cap TIP Be sure to wipe off spilled oil on any parts after the engine and exhaust sys tem have cooled down NOTICE ECA11620 In order to prevent clutch slip page since the engine oil also lubricates the clutch do not mix any chemical additives Do not use oils with a diesel speci fication of CD or oils of a high er quality than specified In 1 Torque w...

Page 68: ...cation chart EAU39087 To check the coolant level 1 Place the vehicle on a level sur face and hold it in an upright posi tion TIP The coolant level must be checked on a cold engine since the level varies with engine temperature Make sure that the vehicle is posi tioned straight up when checking the coolant level A slight tilt to the side can result in a false reading 2 Check the coolant level in th...

Page 69: ... page 7 7 3 Place a container under the engine to collect the used coolant 4 Remove the radiator cap WARNING Never attempt to re move the radiator cap when the engine is hot EWA10381 5 Remove the coolant drain bolt and its gasket to drain the cooling sys tem 6 Move the hose clamp in the direc tion shown and then disconnect the radiator hose to drain the radi ator 7 Remove the coolant reservoir by ...

Page 70: ...and then turn it off 16 Remove the radiator cap to check the coolant level in the radiator If necessary add sufficient coolant until it reaches the top of the radia tor and then install the radiator cap 17 Start the engine and then check the vehicle for coolant leakage If coolant is leaking have a Yamaha dealer check the cooling system 18 Install the cowlings 1 Coolant reservoir cap 2 Coolant rese...

Page 71: ... idling speed Check the engine idling speed and if necessary have it corrected by a Yamaha dealer EAU21383 Checking the throttle cable free play The throttle cable free play should mea sure 3 0 5 0 mm 0 12 0 20 in at the inner edge of the throttle grip Periodi cally check the throttle cable free play and if necessary have a Yamaha dealer adjust it Engine idling speed 1250 1350 r min 1 Throttle cab...

Page 72: ...jury or death from loss of control The tire air pressure must be checked and adjusted on cold tires i e when the temperature of the tires equals the ambient temperature The tire air pressure must be ad justed in accordance with the riding speed and with the total weight of rider passenger car go and accessories approved for this model WARNING EWA10511 Never overload your vehicle Opera tion of an o...

Page 73: ...ft to a Yamaha dealer who has the necessary professional knowl edge and experience TIP The tire tread depth limits may differ from country to country Always comply with the local regulations Tire information This motorcycle is equipped with cast wheels and tubeless tires with valves WARNING EWA10481 The front and rear tires should be of the same make and de sign otherwise the handling characterist...

Page 74: ... sure according to the operating conditions EAU21960 Cast wheels To maximize the performance durabil ity and safe operation of your vehicle note the following points regarding the specified wheels The wheel rims should be checked for cracks bends or warpage be fore each ride If any damage is found have a Yamaha dealer re place the wheel Do not attempt even the smallest repair to the wheel A deform...

Page 75: ...lt in direction b TIP If the specified clutch lever free play cannot be obtained as described above proceed as follows 1 Fully turn the adjusting bolt at the clutch lever in direction a to loos en the clutch cable 2 Loosen the locknut at the crank case 3 To increase the clutch lever free play turn the clutch lever free play adjusting nut in direction a To decrease the clutch lever free play turn t...

Page 76: ...oss of control and an acci dent EAU22273 Brake light switches The brake light which is activated by the brake pedal and brake lever should come on just before braking takes ef fect If necessary adjust the rear brake light switch as follows but the front brake light switch should be adjusted by a Yamaha dealer Turn the rear brake light switch adjust ing nut while holding the rear brake light switch...

Page 77: ... brake disc have a Yamaha dealer replace the brake pads as a set EAU46291 Rear brake pads Each rear brake pad is provided with wear indicator grooves which allow you to check the brake pad wear with out having to disassemble the brake To check the brake pad wear check the wear indicator grooves If a brake pad has worn to the point that a wear indicator groove almost appears have a Yamaha dealer re...

Page 78: ...ter does not en ter the brake fluid reservoir when refilling Water will significantly lower the boiling point of the fluid and may result in vapor lock Brake fluid may deteriorate paint ed surfaces or plastic parts Al ways clean up spilled fluid immediately As the brake pads wear it is nor mal for the brake fluid level to grad ually go down However if the brake fluid level goes down sud denly have...

Page 79: ...correct adjust it as follows EAU39055 To adjust the drive chain slack 1 Loosen the axle nut and the lock nut on each side of the swingarm 2 To tighten the drive chain turn the drive chain slack adjusting bolt on each side of the swingarm in direc tion a To loosen the drive chain turn the adjusting bolt on each side of the swingarm in direction b and then push the rear wheel for ward NOTICE Imprope...

Page 80: ...rica tion chart otherwise it will quickly wear out especially when riding in dusty or wet areas Service the drive chain as follows NOTICE ECA10583 The drive chain must be lubricated after washing the motorcycle riding in the rain or riding in wet areas 1 Clean the drive chain with kero sene and a small soft brush NOTICE To prevent damaging the O rings do not clean the drive chain with steam cleane...

Page 81: ...maha dealer check or replace it WARNING Damage to the outer sheath may interfere with proper ca ble operation and will cause the in ner cable to rust Replace a damaged cable as soon as possible to prevent unsafe conditions EWA10721 EAU23112 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride In addi tion the cable should be lub...

Page 82: ...re each ride and the pedal pivots should be lu bricated if necessary EAU23142 Checking and lubricating the brake and clutch levers Brake lever Clutch lever The operation of the brake and clutch levers should be checked before each ride and the lever pivots should be lu bricated if necessary Recommended lubricant Lithium soap based grease U13S22E0 book Page 29 Thursday September 17 2009 3 17 PM ...

Page 83: ...or repair it Otherwise the sidestand could contact the ground and distract the operator re sulting in a possible loss of control EAUM1651 Lubricating the swingarm piv ots The swingarm pivots must be lubricat ed by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart Recommended lubricants Brake lever Silicone grease Clutch lever Lithium soap based grease Rec...

Page 84: ... fork compresses and rebounds smoothly NOTICE ECA10590 If any damage is found or the front fork does not operate smoothly have a Yamaha dealer check or re pair it EAU23283 Checking the steering Worn or loose steering bearings may cause danger Therefore the operation of the steering must be checked as fol lows at the intervals specified in the pe riodic maintenance and lubrication chart 1 Place a s...

Page 85: ... clothing and al ways shield your eyes when working near batteries In case of contact administer the fol lowing FIRST AID EXTERNAL Flush with plenty of water INTERNAL Drink large quan tities of water or milk and im mediately call a physician EYES Flush with water for 15 minutes and seek prompt medical attention Batteries produce explosive hy drogen gas Therefore keep sparks flames cigarettes etc a...

Page 86: ...lead ECA16302 2 If the battery will be stored for more than two months check it at least once a month and fully charge it if necessary 3 Fully charge the battery before in stallation 4 After installation make sure that the battery leads are properly con nected to the battery terminals NOTICE ECA16530 Always keep the battery charged Storing a discharged battery can cause permanent battery damage EA...

Page 87: ...o damage the follow ing parts Headlight bulb Do not touch the glass part of the headlight bulb to keep it free from oil otherwise the transpar ency of the glass the luminosity of the bulb and the bulb life will be adversely affected Thor oughly clean off any dirt and fin gerprints on the headlight bulb using a cloth moistened with al cohol or thinner Headlight lens Do not affix any type of tinted ...

Page 88: ... bulb 4 Place a new headlight bulb into po sition and then secure it with the bulb holder 5 Connect the headlight coupler 6 Install the headlight bulb cover by turning it clockwise 7 Have a Yamaha dealer adjust the headlight beam if necessary 1 Do not touch the glass part of the bulb 1 Headlight bulb cover 1 Headlight coupler 1 Headlight bulb holder U13S22E0 book Page 35 Thursday September 17 2009...

Page 89: ...bulb 1 Remove the turn signal light lens by removing the screw 2 Remove the burnt out bulb by pushing it in and turning it counter clockwise 3 Insert a new bulb into the socket push it in and then turn it clock wise until it stops 4 Install the lens by installing the screw NOTICE Do not over tighten the screw otherwise the lens may break ECA11191 1 Screw 1 Turn signal light bulb U13S22E0 book Page...

Page 90: ...by pull ing it out 4 Insert a new bulb into the socket 5 Install the socket together with the bulb by pushing it in 6 Install the license plate light unit by installing the screws EAU44940 Auxiliary light This model is equipped with an LED type auxiliary light If the auxiliary light does not come on have a Yamaha dealer check it 1 Screw 1 License plate light bulb 2 License plate light unit 1 Auxil...

Page 91: ...lacing a jack un der the frame in front of the rear wheel 2 Raise the front wheel off the ground by using a motorcycle stand To service the rear wheel Raise the rear wheel off the ground by using a motorcycle stand or if a motor cycle stand is not available by placing a jack either under each side of the frame in front of the rear wheel or under each side of the swingarm EAU24360 Front wheel EAU33...

Page 92: ...stand down 4 Install the brake calipers by install ing the bolts and then tightening them to the specified torque TIP Make sure that there is enough space between the brake pads before install ing the brake calipers onto the brake discs 5 Install the brake hose holders by installing the bolts and nuts 6 Tighten the axle bolt to the speci fied torque TIP While tightening the axle bolt hold the whee...

Page 93: ...44951 To remove the rear wheel WARNING EWA10821 To avoid injury securely support the vehicle so there is no danger of it falling over 1 Loosen the axle nut 2 Lift the rear wheel off the ground according to the procedure on page 7 38 3 Remove the axle nut 1 Front wheel axle pinch bolt A 2 Front wheel axle pinch bolt B 3 Front wheel axle pinch bolt C 4 Front wheel axle pinch bolt D Tightening torque...

Page 94: ...ke after the wheel has been re moved together with the brake disc otherwise the brake pads will be forced shut ECA11071 EAU39172 To install the rear wheel 1 Install the wheel and the brake cal iper bracket by inserting the wheel axle from the left hand side TIP Be sure to insert the retainer on the brake caliper bracket into the slot in the swingarm Make sure that there is enough space between the...

Page 95: ...ny repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are often inferi or have a shorter service life and can lead to expensive repair bills WARNING EWA15141 When checking the fuel system do not smoke and make su...

Page 96: ...aha dealer check the vehicle Remove the spark plugs and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gaps or replace the spark plugs Have a Yamaha dealer check the vehicle The engine does not start Have a Yamaha dealer check the vehicle The engine does not start Check the battery Operate the electric starter 4 Battery The engine turns over quickly The engine...

Page 97: ... press down on the cap while turning it counterclockwise and then remove the cap TIP If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommended coolant as soon as possible Wait until the engine has cooled Check the coolant level in the reservoir and radiator The coolant level is OK The coolant level is low Check the cooling system for leaka...

Page 98: ...let with a plastic bag after the engine has cooled down 2 Make sure that all caps and covers as well as all electrical couplers and connectors including the spark plug caps are tightly in stalled 3 Remove extremely stubborn dirt like oil burnt onto the crankcase with a degreasing agent and a brush but never apply such prod ucts onto seals gaskets sprock ets the drive chain and wheel axles Always r...

Page 99: ...ild detergent and a soft clean sponge and then rinse thoroughly with clean water Use a toothbrush or bottlebrush for hard to reach areas Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning After riding in the rain near the sea or on salt sprayed roads Since sea salt or salt sprayed on roads during winter are extremely corros...

Page 100: ... remaining dirt 6 Touch up minor paint damage caused by stones etc 7 Wax all painted surfaces 8 Let the motorcycle dry completely before storing or covering it WARNING EWA11131 Contaminants on the brakes or tires can cause loss of control Make sure that there is no oil or wax on the brakes or tires If necessary clean the brake discs and brake linings with a regular brake disc cleaner or ac etone a...

Page 101: ...e electrodes are grounded This will limit spark ing during the next step d Turn the engine over several times with the starter This will coat the cylinder walls with oil WARNING To prevent dam age or injury from sparking make sure to ground the spark plug electrodes while turning the engine over EWA10951 e Remove the spark plug caps from the spark plugs and then install the spark plugs and the spa...

Page 102: ... filter cartridge replacement 2 60 L 2 75 US qt 2 29 Imp qt Cooling system Coolant reservoir capacity up to the maximum level mark 0 25 L 0 26 US qt 0 22 Imp qt Radiator capacity including all routes 2 30 L 2 43 US qt 2 02 Imp qt Air filter Air filter element Oil coated paper element Fuel Recommended fuel Premium unleaded gasoline only Fuel tank capacity 17 3 L 4 57 US gal 3 81 Imp gal Fuel reserv...

Page 103: ...kg 198 410 lb Front 250 kPa 2 50 kgf cm 36 psi Rear 290 kPa 2 90 kgf cm 42 psi High speed riding Front 250 kPa 2 50 kgf cm 36 psi Rear 290 kPa 2 90 kgf cm 42 psi Front wheel Wheel type Cast wheel Rim size 17M C x MT3 50 Rear wheel Wheel type Cast wheel Rim size 17M C x MT5 50 Front brake Type Dual disc brake Operation Right hand operation Recommended fluid DOT 4 Rear brake Type Single disc brake O...

Page 104: ...D High beam indicator light LED Oil level warning light LED Turn signal indicator light LED Fuel level warning light LED Coolant temperature warning light LED Engine trouble warning light LED Immobilizer system indicator light LED Shift timing indicator light LED Fuses Main fuse 50 0 A Headlight fuse 15 0 A Taillight fuse 7 5 A Signaling system fuse 10 0 A Ignition fuse 15 0 A Radiator fan fuse 15...

Page 105: ...number is stamped into the steering head pipe Record this number in the space pro vided TIP The vehicle identification number is used to identify your motorcycle and may be used to register your motorcy cle with the licensing authority in your area EAU26520 Model label The model label is affixed to the frame under the passenger seat See page 4 20 Record the information on this la bel in the space ...

Page 106: ...on other than for purposes of maintenance repair or replacement of any device or element of design incorporated into any new vehicle for the pur pose of noise control prior to its sale or delivery to the ultimate pur chaser or while it is in use and b The use of the vehicle after such device or element of design has been removed or rendered inoper ative by any person U13S22E0 book Page 2 Thursday ...

Page 107: ...g 7 33 H Handlebar switches 4 14 Hazard switch 4 15 Headlight bulb replacing 7 34 Helmet holding cable 4 21 High beam indicator light 4 4 Horn switch 4 14 I Identification numbers 10 1 Ignition circuit cut off system 4 29 Immobilizer system 4 1 Immobilizer system indicator light 4 7 Indicator and warning lights 4 4 L Labels location 1 1 License plate light bulb replacing 7 37 Luggage strap holders...

Page 108: ...ubleshooting charts 7 43 Turn signal indicator lights 4 4 Turn signal light bulb replacing 7 36 Turn signal switch 4 14 V Valve clearance 7 19 Vehicle identification number 10 1 W Wheel bearings checking 7 32 Wheel front 7 38 Wheel rear 7 40 Wheels 7 21 U13S22E0 book Page 2 Thursday September 17 2009 3 17 PM ...

Page 109: ...U13S22E0 book Page 3 Thursday September 17 2009 3 17 PM ...

Page 110: ...PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO LTD PRINTED IN JAPAN 2009 09 0 3 1 CR E DIC183 ...

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