Yamaha 2009 V Star XVS650AY Owner'S Manual Download Page 1

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XVS650Y

XVS650AY

OWNER’S MANUAL

Read this manual carefully before operating this vehicle.

3B7-28199-23

Summary of Contents for 2009 V Star XVS650AY

Page 1: ...XVS650Y XVS650AY OWNER S MANUAL Read this manual carefully before operating this vehicle 3B7 28199 23 ...

Page 2: ...EAU46090 Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold U3B723E0 book Page 1 Monday April 14 2008 9 05 AM ...

Page 3: ...and injury In addition the many tips given in this manual will help keep your motorcycle in the best possible condition If you have any further questions do not hesitate to contact your Yamaha dealer The Yamaha team wishes you many safe and pleasant rides So remember to put safety first Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the mos...

Page 4: ...bey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer WARNING NOTICE TIP U3B723E0 book Page 1 ...

Page 5: ...R S MANUAL 2008 by Yamaha Motor Co Ltd 1st edition April 2008 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Co Ltd is expressly prohibited Printed in Japan U3B723E0 book Page 2 Monday April 14 2008 9 05 AM ...

Page 6: ...ine 6 1 Starting a warm engine 6 2 Shifting 6 2 Tips for reducing fuel consumption 6 3 Engine break in 6 4 Parking 6 4 PERIODIC MAINTENANCE AND ADJUSTMENT 7 1 Owner s tool kit 7 1 Periodic maintenance and lubrication chart 7 2 Removing and installing panels 7 6 Checking the spark plugs 7 7 Engine oil and oil filter element 7 8 Final gear oil 7 11 Cleaning the air filter element 7 12 Adjusting the ...

Page 7: ...ng a turn signal light bulb or the tail brake light bulb 7 30 Replacing the auxiliary light bulb XVS650AY 7 30 Supporting the motorcycle 7 31 Front wheel 7 32 Rear wheel 7 33 Troubleshooting 7 35 Troubleshooting chart 7 36 MOTORCYCLE CARE AND STORAGE 8 1 Matte color caution 8 1 Care 8 1 Storage 8 3 SPECIFICATIONS 9 1 CONSUMER INFORMATION 10 1 Identification numbers 10 1 Motorcycle noise regulation...

Page 8: ...r vehicle They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Yamaha dealer U3B723E0 book Page 1 Monday April 14 2008 9 05 AM ...

Page 9: ...LOCATION OF IMPORTANT LABELS 1 2 1 3 XVS650Y 3 XVS650AY 5FB 21668 01 U3B723E0 book Page 2 Monday April 14 2008 9 05 AM ...

Page 10: ...passenger The failure of motorists to detect and recognize motorcycles in traf fic is the predominating cause of automobile motorcycle accidents Many accidents have been caused by an automobile driver who did not see the motorcycle Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident Therefore Wear a brightly colored jacket Use extra caution when...

Page 11: ...d contribute to an impairment of vision that could delay seeing a hazard The use of a jacket heavy boots trousers gloves etc is effective in preventing or reducing abrasions or lacerations Never wear loose fitting clothes otherwise they could catch on the control levers footrests or wheels and cause injury or an accident Always wear protective clothing that covers your legs ankles and feet The eng...

Page 12: ...s evenly as possi ble on both sides of the motorcycle to minimize imbalance or instabili ty Shifting weights can create a sud den imbalance Make sure that ac cessories and cargo are securely attached to the motorcycle before riding Check accessory mounts and cargo restraints frequently Properly adjust the suspension for your load suspension ad justable models only and check the condition and pres ...

Page 13: ...ork area can create instability due to improper weight distribution or aerody namic changes If accessories are added to the handlebar or front fork area they must be as lightweight as possible and should be kept to a minimum Bulky or large accessories may seriously affect the stability of the motorcycle due to aerody namic effects Wind may at tempt to lift the motorcycle or the motorcycle may beco...

Page 14: ...4 8 2 Fuel cock page 4 11 3 Starter choke knob page 4 12 4 Shock absorber assembly spring preload adjusting ring page 4 16 5 Helmet holder page 4 15 6 Storage compartment page 4 15 7 Owner s tool kit page 7 1 U3B723E0 book Page 1 Monday April 14 2008 9 05 AM ...

Page 15: ... Right view 1 Engine oil filter element page 7 8 2 Battery page 7 26 3 Fuses page 7 28 4 Main switch steering lock page 4 2 5 Air filter element page 7 12 6 Brake pedal page 4 9 U3B723E0 book Page 2 Monday April 14 2008 9 05 AM ...

Page 16: ...nts 1 Clutch lever page 4 7 2 Left handlebar switches page 4 6 3 Speedometer unit page 4 5 4 Fuel tank cap page 4 9 5 Right handlebar switches page 4 6 6 Throttle grip page 7 14 7 Brake lever page 4 8 U3B723E0 book Page 3 Monday April 14 2008 9 05 AM ...

Page 17: ...DEALER IMMEDIATELY IF IT IS LOST If the code re reg istering key is lost registering new codes in the standard keys is impossible The standard keys can still be used to start the vehicle however if code re registering is required i e if a new standard key is made or all keys are lost the entire immobi lizer system must be replaced Therefore it is highly recom mended to use either standard key and ...

Page 18: ...o lock the steering The various positions are described below EAU10471 Main switch steering lock XVS650AY The main switch steering lock controls the ignition and lighting systems and is used to lock the steering TIP Be sure to use the standard key black bow for regular use of the vehicle To minimize the risk of losing the code re registering key red bow keep it in a safe place and only use it for ...

Page 19: ...061 Never turn the key to OFF or LOCK while the vehicle is moving Otherwise the electrical systems will be switched off which may result in loss of control or an accident EAU10681 LOCK The steering is locked and all electrical systems are off The key can be re moved To lock the steering 1 Turn the handlebars all the way to the left 2 Push the key in from the OFF po sition and then turn it to LOCK ...

Page 20: ...ine trouble warning light This warning light comes on or flashes if an electrical circuit monitoring the en gine is not working correctly If this oc curs have a Yamaha dealer check the self diagnosis system See page 4 6 for an explanation of the self diagnosis device The electrical circuit of the warning light can be checked by turning the key to ON If the warning light does not come on for a few ...

Page 21: ...ode re registering key to start the engine TIP Make sure there are no other immobi lizer keys close to the main switch and do not keep more than one immobilizer key on the same key ring Immobilizer system keys may cause signal interfer ence which may prevent the engine from starting 2 If the engine starts turn it off and try starting the engine with the standard keys 3 If one or both of the standa...

Page 22: ...possible if this occurs EAU12347 Handlebar switches Left Right XVS650Y Right XVS650AY EAU12350 Pass switch Press this switch to flash the headlight EAU12400 Dimmer switch Set this switch to for the high beam and to for the low beam EAU12460 Turn signal switch To signal a right hand turn push this switch to To signal a left hand turn push this switch to When re leased the switch returns to the cent...

Page 23: ...n use this switch to turn on the haz ard lights simultaneous flashing of all turn signal lights The hazard lights are used in case of an emergency or to warn other drivers when your vehicle is stopped where it might be a traffic hazard NOTICE ECA10061 Do not use the hazard lights for an extended length of time with the en gine not running otherwise the bat tery may discharge EAU12820 Clutch lever ...

Page 24: ...The shift pedal is located on the left side of the engine and is used in com bination with the clutch lever when shifting the gears of the 5 speed con stant mesh transmission equipped on this motorcycle TIP Use your toes or heel to shift up and your toes to shift down EAU12890 Brake lever The brake lever is located at the right handlebar grip To apply the front brake pull the lever toward the hand...

Page 25: ...cap 1 Insert the fuel tank cap into the tank opening with the key inserted in the lock and with the mark facing forward 2 Turn the key counterclockwise to the original position remove it and then close the lock cover TIP The fuel tank cap cannot be installed unless the key is in the lock In addition the key cannot be removed if the cap is not properly installed and locked WARNING EWA10131 Make sur...

Page 26: ...ate painted surfaces or plastic parts ECA10071 4 Be sure to securely close the fuel tank cap WARNING EWA15151 Gasoline is poisonous and can cause injury or death Handle gaso line with care Never siphon gaso line by mouth If you should swallow some gasoline or inhale a lot of gas oline vapor or get some gasoline in your eyes see your doctor immedi ately If gasoline spills on your skin wash with soa...

Page 27: ... as follows and shown in the il lustrations OFF With the fuel cock lever in this position fuel will not flow Always turn the fuel cock lever to this position when the en gine is not running ON With the fuel cock lever in this position fuel flows to the carburetors Turn the fuel cock lever to this position when starting the engine and riding RES 1 Arrow mark positioned over OFF 1 Arrow mark positio...

Page 28: ... b to turn off the starter choke NOTICE ECA10990 Do not use the starter choke for more than 3 minutes as the exhaust pipe may discolor from excessive heat In addition extended use of the starter choke will cause after burning If this occurs turn off the starter choke EAU14184 Seats XVS650Y Passenger seat To remove the passenger seat Remove the nut and washer and then pull the passenger seat up To ...

Page 29: ...the front of the rider seat into the seat holder as shown and then place the seat in the original position 2 Install the passenger seat holder by installing its bolts 3 Install the passenger seat TIP Make sure that the seats are properly secured before riding Tightening torque Passenger seat nut 13 Nm 1 3 m kgf 9 4 ft lbf 1 Seat holder 2 Projection 1 Bolt 2 Seat holder 1 Seat holder 2 Projection U...

Page 30: ...e washer and nut and then tighten the nut to the specified torque Rider seat To remove the rider seat 1 Remove the passenger seat 2 Remove the bolt and then pull the rider seat up To install the rider seat 1 Insert the projection on the front of the rider seat into the holder as shown place the seat in the origi nal position and then install the bolt 1 Nut 2 Washer Tightening torque Passenger seat...

Page 31: ...elmet attached to the helmet hold er since the helmet may hit objects causing loss of control and possibly an accident EWA10161 EAU14481 Storage compartment The storage compartment is located on the left side of the vehicle To open the storage compartment 1 Slide the lock cover open insert the key into the lock and then turn it clockwise 2 Pull the storage compartment cov er out as shown 1 Helmet ...

Page 32: ...er seats See page 4 12 2 To increase the spring preload and thereby harden the suspension turn the adjusting ring in direction a To decrease the spring pre load and thereby soften the sus pension turn the adjusting ring in direction b Align the appropriate notch in the adjusting ring with the po sition indicator on the shock absorber Use the special wrench and extension bar included in the owner s...

Page 33: ...he ignition circuit cut off system WARNING EWA10240 The vehicle must not be ridden with the sidestand down or if the side stand cannot be properly moved up or does not stay up otherwise the sidestand could contact the ground and distract the operator resulting in a possible loss of control Yamaha s ignition circuit cut off system has been designed to assist the operator in fulfilling the respon si...

Page 34: ...nd is up but the clutch lever is not pulled It prevents starting when the trans mission is in gear and the clutch le ver is pulled but the sidestand is still down It cuts the running engine when the transmission is in gear and the sid estand is moved down Periodically check the operation of the ignition circuit cut off system according to the following procedure TIP This check is most reliable if ...

Page 35: ...10 Move the sidestand up 11 Keep the clutch lever pulled 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden The neutral switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer The sidestand switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer The clutch swi...

Page 36: ...ed in the Owner s Manual WARNING EWA11151 Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage Do not operate the vehicle if you find any problem If a problem cannot be corrected by the procedures provided in this manual have the vehicle inspected by a Yamaha dealer Before using this vehicle check the following points U3B723E0 book Page 1...

Page 37: ...necessary Check brake pads for wear Replace if necessary Check fluid level in reservoir If necessary add recommended brake fluid to specified level Check hydraulic system for leakage 7 18 7 21 7 21 Rear brake Check operation Check pedal free play Adjust if necessary 7 19 7 21 Clutch Check operation Lubricate cable if necessary Check lever free play Adjust if necessary 7 17 Throttle grip Make sure ...

Page 38: ... smooth Lubricate lever pivoting points if necessary 7 24 Sidestand Make sure that operation is smooth Lubricate pivot if necessary 7 24 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened Tighten if necessary Instruments lights signals and switches Check operation Correct if necessary Sidestand switch Check operation of ignition circuit cut off system If system is no...

Page 39: ...ht should come on If not ask a Yamaha dealer to check the electrical circuit 4 Turn the starter choke on and completely close the throttle See page 4 12 5 Start the engine by pushing the start switch If the engine fails to start release the start switch wait a few sec onds and then try again Each starting attempt should be as short as possible to preserve the bat tery Do not crank the engine more ...

Page 40: ...gine up before starting off Never accel erate hard when the engine is cold ECA11131 7 When the engine is warm turn the starter choke off TIP The engine is warm when it responds normally to the throttle with the starter choke turned off EAU16640 Starting a warm engine Follow the same procedure as for start ing a cold engine with the exception that the starter choke is not required when the engine i...

Page 41: ... the engine is running Inade quate lubrication may damage the transmission Always use the clutch while changing gears to avoid damag ing the engine transmission and drive train which are not designed to withstand the shock of forced shifting EAU16800 Tips for reducing fuel con sumption Fuel consumption depends largely on your riding style Consider the following tips to reduce fuel consumption Turn...

Page 42: ...d final gear oil must be changed and the oil filter cartridge or element re placed ECA10332 1000 1600 km 600 1000 mi Avoid prolonged operation above 1 2 throttle 1600 km 1000 mi and beyond The vehicle can now be operated nor mally NOTICE ECA10270 If any engine trouble should occur during the engine break in period immediately have a Yamaha dealer check the vehicle EAU17171 Parking When parking sto...

Page 43: ...ith vehicle ser vice have a Yamaha dealer perform service WARNING EWA15121 Turn off the engine when performing maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while ser vicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to deat...

Page 44: ...pecial tools data and technical skills NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING ANNUAL CHECK 1000 km 600 mi 10000 km 6000 mi 20000 km 12000 mi 30000 km 18000 mi 40000 km 24000 mi 1 Fuel line Check fuel hoses for cracks or damage 2 Fuel filter Check condition 3 Spark plugs Check condition Clean and regap Replace 4 Valves Check valve clearance Adjust 5 Air filter element Clean Replace 6 Clu...

Page 45: ... bearing for looseness or damage 13 Swingarm Check operation and for exces sive play Lubricate with lithium soap based grease Every 50000 km 30000 mi 14 Steering bearings Check bearing play and steering for roughness Lubricate with lithium soap based grease Every 20000 km 12000 mi 15 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened 16 Brake lever pivot shaft Lubric...

Page 46: ... absorber as sembly Check operation and shock ab sorber for oil leakage 24 Carburetors Check starter choke operation Adjust engine idling speed and synchronization 25 Engine oil Change Check oil level and vehicle for oil leakage 26 Engine oil filter ele ment Replace 27 Final gear oil Check oil level and vehicle for oil leakage Change 28 Front and rear brake switches Check operation NO ITEM CHECK O...

Page 47: ... every four years and if cracked or damaged 29 Moving parts and cables Lubricate 30 Throttle grip hous ing and cable Check operation and free play Adjust the throttle cable free play if necessary Lubricate the throttle grip housing and cable 31 Muffler and exhaust pipe Check the screw clamp s for looseness 32 Lights signals and switches Check operation Adjust headlight beam NO ITEM CHECK OR MAINTE...

Page 48: ...r Refer to this section each time a panel needs to be removed and installed XVS650Y XVS650AY XVS650Y AY EAU19193 Panel A To remove the panel Remove the bolts and then take the panel off XVS650Y XVS650AY To install the panel Place the panel in the original position and then install the bolts 1 Panel A 1 Panel A 1 Panel B 1 Bolt 1 Bolt U3B723E0 book Page 6 Monday April 14 2008 9 05 AM ...

Page 49: ...rk plugs can re veal the condition of the engine To remove a spark plug 1 Remove the spark plug cap 2 Remove the spark plug as shown with the spark plug wrench includ ed in the owner s tool kit To check the spark plugs 1 Check that the porcelain insulator around the center electrode on each spark plug is a medium to light tan the ideal color when the vehicle is ridden normally 2 Check that all spa...

Page 50: ...stall the spark plug cap EAU19744 Engine oil and oil filter ele ment The engine oil level should be checked before each ride In addition the oil must be changed and the oil filter ele ment replaced at the intervals specified in the periodic maintenance and lubri cation chart To check the engine oil level 1 Place the vehicle on a level sur face and hold it in an upright posi tion A slight tilt to t...

Page 51: ...ct the used oil 3 Remove the engine oil filler cap and drain bolt to drain the oil from the crankcase TIP Skip steps 4 7 if the oil filter element is not being replaced 4 Remove the outer and inner oil fil ter element covers by removing the bolts 5 Remove the oil filter element and O ring 1 Engine oil level check window 2 Maximum level mark 3 Minimum level mark 4 Engine oil filler cap 1 Engine oil...

Page 52: ... with a diesel speci fication of CD or oils of a high er quality than specified In addition do not use oils labeled ENERGY CONSERVING II or higher Make sure that no foreign mate rial enters the crankcase 10 Start the engine and then let it idle for several minutes while checking it for oil leakage If oil is leaking im mediately turn the engine off and check for the cause 11 Turn the engine off and...

Page 53: ...the final gear case TIP The oil level should be at the brim of the filler hole 3 If the oil is below the brim of the fill er hole add sufficient oil of the rec ommended type to raise it to the correct level To change the final gear oil 1 Place an oil pan under the final gear case to collect the used oil 2 Remove the oil filler bolt and drain bolt to drain the oil from the final gear case 3 Install...

Page 54: ...ing the bolts 2 Pull the air filter element out 3 Lightly tap the air filter element to remove most of the dust and dirt and then blow the remaining dirt out with compressed air as shown If the air filter element is damaged replace it 4 Insert the air filter element into the air filter case as shown NOTICE Make sure that the air filter ele ment is properly seated in the air filter case The engine ...

Page 55: ...re most carbu retor adjustments should be left to a Yamaha dealer who has the neces sary professional knowledge and expe rience The adjustment described in the following section however may be ser viced by the owner as part of routine maintenance NOTICE ECA10560 The carburetors have been set and extensively tested at the Yamaha factory Changing these settings without sufficient technical knowl edg...

Page 56: ... and if necessary adjust it to spec ification by turning the throttle stop screw To increase the engine idling speed turn the screw in di rection a To decrease the en gine idling speed turn the screw in direction b TIP If the specified idling speed cannot be obtained as described above have a Yamaha dealer make the adjustment EAU21382 Checking the throttle cable free play The throttle cable free p...

Page 57: ... The tire air pressure must be checked and adjusted on cold tires i e when the temperature of the tires equals the ambient temperature The tire air pressure must be ad justed in accordance with the riding speed and with the total weight of rider passenger car go and accessories approved for this model WARNING EWA10511 Never overload your vehicle Opera tion of an overloaded vehicle could cause an a...

Page 58: ...ence It is not recommended to patch a punctured tube If unavoid able however patch the tube very carefully and replace it as soon as possible with a high quality product Tire information This motorcycle is equipped with spoke wheels and tube tires WARNING EWA10461 The front and rear tires should be of the same make and design other wise the handling characteristics of the vehicle may be different ...

Page 59: ...or it to develop its optimal characteris tics EAU22041 Adjusting the clutch lever free play The clutch lever free play should mea sure XVS650AY 5 0 10 0 mm 0 20 0 39 in XVS650Y 10 0 15 0 mm 0 39 0 59 in as shown Periodically check the clutch lever free play and if necessary adjust it as follows 1 Loosen the locknut at the clutch le ver 2 To increase the clutch lever free play turn the adjusting bo...

Page 60: ...wn Periodically check the brake le ver free play and if necessary adjust it as follows 1 Loosen the locknut at the brake le ver 2 To increase the brake lever free play turn the brake lever free play adjusting screw in direction a To decrease the brake lever free play turn the adjusting screw in direc tion b 3 Tighten the locknut WARNING EWA10630 After adjusting the brake lever free play check the ...

Page 61: ...e these adjustments TIP The brake pedal position should be ad justed before adjusting the brake pedal free play Brake pedal position The brake pedal should be positioned approximately XVS650AY 108 0 mm 4 25 in XVS650Y 82 0 mm 3 23 in above the top of the footrest as shown Periodical ly check the brake pedal position and if necessary adjust it as follows 1 Loosen the locknut at the brake pedal 2 To...

Page 62: ... in direction b EAU22271 Adjusting the rear brake light switch The rear brake light switch which is ac tivated by the brake pedal is properly adjusted when the brake light comes on just before braking takes effect If necessary adjust the brake light switch as follows Turn the rear brake light switch adjust ing nut while holding the rear brake light switch in place To make the brake light come on e...

Page 63: ... the brake To check the brake shoe wear check the position of the wear indicator while applying the brake If a brake shoe has worn to the point that the wear indicator reaches the wear limit line have a Yamaha dealer replace the brake shoes as a set EAU32344 Checking the brake fluid level Insufficient brake fluid may allow air to enter the brake system possibly caus ing it to become ineffective Be...

Page 64: ... a Yamaha dealer change the brake fluid at the intervals specified in the TIP after the periodic maintenance and lubrication chart In addition have the oil seals of the brake master cylin der and caliper as well as the brake hose replaced at the intervals listed be low or whenever they are damaged or leaking Oil seals Replace every two years Brake hose Replace every four years EAU23101 Checking an...

Page 65: ...n the cable should be lubricated at the intervals specified in the periodic maintenance chart EAU44271 Checking and lubricating the brake and shift pedals The operation of the brake and shift pedals should be checked before each ride and the pedal pivots should be lu bricated if necessary Recommended lubricant Lithium soap based grease U3B723E0 book Page 23 Monday April 14 2008 9 05 AM ...

Page 66: ...d should be checked before each ride and the sidestand pivot and metal to metal contact surfaces should be lubricated if necessary WARNING EWA10731 If the sidestand does not move up and down smoothly have a Yamaha dealer check or repair it Otherwise the sidestand could contact the ground and distract the operator re sulting in a possible loss of control Recommended lubricants Brake lever Silicone ...

Page 67: ...nner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level sur face and hold it in an upright posi tion WARNING To avoid injury securely support the vehicle so there is no danger of it falling over EWA10751 2 While applying the front brake push down hard on the handlebars several times to check if the front fork compresses and rebounds smoothly ...

Page 68: ... check or repair the steering EAU23290 Checking the wheel bearings The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica tion chart If there is play in the wheel hub or if the wheel does not turn smoothly have a Yamaha dealer check the wheel bearings EAU23383 Battery The battery is located behind panel B See page 7 6 This model is equi...

Page 69: ...o discharge more quickly if the vehicle is equipped with optional electrical accessories To store the battery 1 If the vehicle will not be used for more than one month remove the battery fully charge it and then place it in a cool dry place NOTICE When removing the battery be sure the key is turned to OFF then discon nect the negative lead before disconnecting the positive lead ECA16302 2 If the b...

Page 70: ...ical system and possibly a fire EWA15131 3 Turn the key to ON and turn on the electrical circuit in question to check if the device operates 4 If the fuse immediately blows again have a Yamaha dealer check the electrical system 1 Fuse box 2 Main fuse 3 Spare main fuse 1 Headlight fuse 2 Signaling system fuse 3 Ignition fuse 4 Carburetor heater fuse 5 Parking lighting fuse XVS650AY 6 Backup fuse fo...

Page 71: ...g a cloth moistened with al cohol or thinner 1 Remove the headlight unit by re moving the screws 2 Disconnect the headlight coupler and then remove the bulb cover 3 Unhook the headlight bulb holder and then remove the burnt out bulb 4 Place a new headlight bulb into po sition and then secure it with the bulb holder 5 Install the headlight bulb cover and then connect the coupler 6 Install the headl...

Page 72: ...d then turn it clock wise until it stops 4 Install the lens by installing the screws NOTICE Do not over tighten the screws otherwise the lens may break ECA10681 EAU33413 Replacing the auxiliary light bulb XVS650AY If the auxiliary light bulb burns out re place it as follows 1 Remove the headlight unit by re moving the screws 2 Remove the socket together with the bulb by pushing it in and turn ing ...

Page 73: ...and up right Check that the motorcycle is in a stable and level position before starting any maintenance A strong wooden box can be placed under the engine for added stability To service the front wheel 1 Stabilize the rear of the motorcycle by using a motorcycle stand or if an additional motorcycle stand is not available by placing a jack un der the frame in front of the rear wheel 2 Raise the fr...

Page 74: ...h the brake disc oth erwise the brake pads will be forced shut ECA11071 EAU24932 To install the front wheel 1 Install the speedometer gear unit into the wheel hub so that the pro jections mesh with the slots 2 Lift the wheel up between the fork legs TIP Make sure that there is enough space between the brake pads before insert ing the brake disc and that the slot in the speedometer gear unit fits o...

Page 75: ...ct the brake torque rod from the brake shoe plate by re moving the bolt and nut 3 Loosen the brake torque rod nut at the swingarm 4 Remove the brake pedal free play adjusting nut and then disconnect the brake rod from the brake cam shaft lever 5 Remove panel A See page 7 6 6 Remove the bolts that secure the final gear case to the swingarm Tightening torque Wheel axle 59 Nm 5 9 m kgf 43 ft lbf Tigh...

Page 76: ...tall the brake rod onto the brake camshaft lever and then install the brake pedal free play adjusting nut onto the brake rod 4 Install the brake torque rod bolt and nut at the brake shoe plate 5 Install the panel 6 Lower the rear wheel so that it is on the ground 7 Tighten the axle nut the final gear case bolts and the brake torque rod nuts to the specified torques 8 Adjust the brake pedal free pl...

Page 77: ...equire any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are often inferi or have a shorter service life and can lead to expensive repair bills WARNING EWA15141 When checking the fuel system do not smoke and...

Page 78: ... the spark plugs and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gaps or replace the spark plugs Have a Yamaha dealer check the vehicle The engine does not start Have a Yamaha dealer check the vehicle The engine does not start Check the battery Operate the electric starter 4 Battery The engine turns over quickly The engine turns over slowly The battery is g...

Page 79: ...fler outlets with plas tic bags after the engine has cooled down 2 Make sure that all caps and covers as well as all electrical couplers and connectors including the spark plug caps are tightly in stalled 3 Remove extremely stubborn dirt like oil burnt onto the crankcase with a degreasing agent and a brush but never apply such prod ucts onto seals gaskets and wheel axles Always rinse the dirt and ...

Page 80: ...er riding in the rain near the sea or on salt sprayed roads Since sea salt or salt sprayed on roads during winter are extremely corrosive in combination with water carry out the following steps after each ride in the rain near the sea or on salt sprayed roads TIP Salt sprayed on roads in the winter may remain well into spring 1 Clean the motorcycle with cold wa ter and a mild detergent after the e...

Page 81: ... polishing compounds as they will wear away the paint TIP Consult a Yamaha dealer for advice on what products to use EAU26231 Storage Short term Always store your motorcycle in a cool dry place and if necessary protect it against dust with a porous cover NOTICE ECA10810 Storing the motorcycle in a poorly ventilated room or cover ing it with a tarp while it is still wet will allow water and humid i...

Page 82: ...ury from sparking make sure to ground the spark plug electrodes while turning the engine over EWA10951 e Remove the spark plug caps from the spark plugs and then install the spark plugs and the spark plug caps 6 Lubricate all control cables and the pivoting points of all levers and pedals as well as of the side stand centerstand 7 Check and if necessary correct the tire air pressure and then lift ...

Page 83: ...mmended engine oil grade API service SG type or higher JASO standard MA Engine oil quantity Without oil filter element replacement 2 60 L 2 75 US qt 2 29 Imp qt With oil filter element replacement 2 80 L 2 96 US qt 2 46 Imp qt Final gear oil Type SAE 80 API GL 4 Hypoid gear oil Quantity 0 19 L 0 20 US qt 0 17 Imp qt Air filter Air filter element Dry element Fuel Recommended fuel Unleaded gasoline ...

Page 84: ...ories Tire air pressure measured on cold tires Loading condition 0 90 kg 0 198 lb Front XVS650AY 225 kPa 2 25 kgf cm 33 psi XVS650Y 200 kPa 2 00 kgf cm 29 psi Rear 225 kPa 2 25 kgf cm 33 psi Loading condition XVS650AY 90 200 kg 198 441 lb XVS650Y 90 180 kg 198 397 lb Front XVS650AY 225 kPa 2 25 kgf cm 33 psi XVS650Y 200 kPa 2 00 kgf cm 29 psi Rear 250 kPa 2 50 kgf cm 36 psi Front wheel Wheel type ...

Page 85: ...1 Front turn signal light 12 V 21 0 W 2 Rear turn signal light 12 V 21 0 W 2 Auxiliary light XVS650AY 12 V 4 0 W 1 Meter lighting 12 V 1 7 W 1 Neutral indicator light 12 V 1 7 W 1 High beam indicator light 12 V 1 7 W 1 Turn signal indicator light 12 V 1 7 W 1 Engine trouble warning light 12 V 1 7 W 1 Immobilizer system indicator light XVS650AY LED Fuses Main fuse 30 0 A Headlight fuse 15 0 A Signa...

Page 86: ...L INFORMATION EAU26381 Key identification number XVS650Y XVS650AY The key identification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key EAU26400 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided 1 Key identification number 1 Ke...

Page 87: ...AU26570 Motorcycle noise regulation for Australia TAMPERING WITH NOISE CON TROL SYSTEM PROHIBITED Owners are warned that the law may prohibit a The removal or rendering inopera tive by any person other than for purposes of maintenance repair or replacement of any device or element of design incorporated into any new vehicle for the pur pose of noise control prior to its sale or delivery to the ult...

Page 88: ... light 4 4 Horn switch 4 7 I Identification numbers 10 1 Ignition circuit cut off system 4 18 Immobilizer system indicator light XVS650AY 4 4 Immobilizer system XVS650AY 4 1 Indicator and warning lights 4 4 K Key identification number 10 1 L Labels location 1 1 Luggage strap holders 4 17 M Main switch steering lock XVS650AY 4 2 Main switch steering lock XVS650Y 4 2 Matte color caution 8 1 Model la...

Page 89: ... 7 1 Troubleshooting 7 35 Troubleshooting chart 7 36 Turn signal indicator light 4 4 Turn signal light bulb or tail brake light bulb replacing 7 30 Turn signal switch 4 6 V Valve clearance 7 15 Vehicle identification number 10 1 W Wheel bearings checking 7 26 Wheel front 7 32 Wheel rear 7 33 Wheels 7 17 U3B723E0 book Page 2 Monday April 14 2008 9 05 AM ...

Page 90: ...A5 yoko_Blank fm Page 1 Tuesday April 8 2003 11 43 AM ...

Page 91: ...A5 yoko_Blank fm Page 1 Tuesday April 8 2003 11 43 AM ...

Page 92: ...PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO LTD PRINTED IN JAPAN 2008 04 0 3 1 CR E ...

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