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Yamaha 2008 XV250X, Owner'S Manual

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Yamaha 2008 XV250X Owner'S Manual Download Page 47

PERIODIC MAINTENANCE AND MINOR REPAIR

6-12

6

NOTE:

If the specified idling speed cannot be
obtained as described above, have a
Yamaha dealer make the adjustment.

EAU21382

Checking the throttle cable 
free play 

The throttle cable free play should mea-
sure 3.0–5.0 mm (0.12–0.20 in) at the
throttle grip. Periodically check the
throttle cable free play and, if neces-
sary, have a Yamaha dealer adjust it.

EAU21401

Valve clearance 

The valve clearance changes with use,
resulting in improper air-fuel mixture
and/or engine noise. To prevent this
from occurring, the valve clearance
must be adjusted by a Yamaha dealer
at the intervals specified in the periodic
maintenance and lubrication chart.

1. Throttle stop screw

Engine idling speed:

1250–1350 r/min

1. Throttle cable free play

U2UJ25E0.book  Page 12  Thursday, May 17, 2007  4:40 PM

Summary of Contents for 2008 XV250X

Page 1: ...2UJ 28199 25 XV250X OWNER S MANUAL ...

Page 2: ...U2UJ25E0 book Page 2 Thursday May 17 2007 4 40 PM ...

Page 3: ... to enjoy all advantages of your XV250X The owner s manual does not only instruct you in how to operate inspect and maintain your motorcycle but also in how to safeguard yourself and others from trouble and injury In addition the many tips given in this manual will help keep your motorcycle in the best possible condition If you have any further questions do not hesitate to contact your Yamaha deal...

Page 4: ... If you have any questions concerning this manual please consult your Yamaha dealer WARNING EWA10030 PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE Product and specifications are subject to change without notice The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Failure to follow WARNING instructions could result in severe injury or deat...

Page 5: ...MANUAL 2007 by Yamaha Motor Co Ltd 1st edition May 2007 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Co Ltd is expressly prohibited Printed in Japan U2UJ25E0 book Page 2 Thursday May 17 2007 4 40 PM ...

Page 6: ...moving and installing the panel 6 5 Checking the spark plugs 6 5 Engine oil and oil filter element 6 7 Cleaning the air filter element 6 9 Adjusting the carburetor 6 11 Adjusting the engine idling speed 6 11 Checking the throttle cable free play 6 12 Valve clearance 6 12 Tires 6 13 Spoke wheels 6 14 Adjusting the clutch lever free play 6 15 Adjusting the brake lever free play 6 16 Adjusting the br...

Page 7: ...ulb 6 30 Supporting the motorcycle 6 31 Front wheel 6 32 Rear wheel 6 33 Troubleshooting 6 35 Troubleshooting chart 6 36 MOTORCYCLE CARE AND STORAGE 7 1 Matte color caution 7 1 Care 7 1 Storage 7 3 SPECIFICATIONS 8 1 CONSUMER INFORMATION 9 1 Identification numbers 9 1 Motorcycle noise regulation for Australia 9 2 U2UJ25E0 book Page 2 Thursday May 17 2007 4 40 PM ...

Page 8: ...ents have been caused by an automobile driver who did not see the motorcycle Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident Therefore Wear a brightly colored jacket Use extra caution when ap proaching and passing through intersections since intersec tions are the most likely places for motorcycle accidents to oc cur Ride where other motoris...

Page 9: ...ace shield or goggles Wind in your unprotected eyes could contribute to an impairment of vision which could delay seeing a hazard The use of a jacket heavy boots trousers gloves etc is effective in preventing or reducing abrasions or lacerations Never wear loose fitting clothes otherwise they could catch on the control levers footrests or wheels and cause injury or an accident Never touch the engi...

Page 10: ...Use extreme caution when selecting and installing any ac cessories Keep the following guidelines in mind as well as those provided under Load ing when mounting accessories Never install accessories or carry cargo that would impair the perfor mance of your motorcycle Care fully inspect the accessory before using it to make sure that it does not in any way reduce ground clearance or cornering cleara...

Page 11: ... off before leaving the motorcycle unattended and remove the key from the main switch When parking the motor cycle note the following The engine and exhaust system may be hot therefore park the motorcycle in a place where pe destrians or children are not like ly to touch these hot areas Do not park the motorcycle on a slope or soft ground otherwise it may fall over Do not park the motorcycle near ...

Page 12: ...SAFETY INFORMATION 1 5 1 EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle 2 U2UJ25E0 book Page 5 Thursday May 17 2007 4 40 PM ...

Page 13: ...perate this vehicle read the owner s manual Prima di usare il veicolo leggete il manuale di istruzioni Lire le manuel du propriétaire avant d utiliser ce véhicule Lesen Sie die Bedienungsanleitung bevor Sie dieses Fahrzeug fahren Antes de conducir este vehículo lea el Manual del Propietario 5RU 21568 00 U2UJ25E0 book Page 6 Thursday May 17 2007 4 40 PM ...

Page 14: ... page 3 8 3 Fuel tank page 3 5 4 Battery page 6 26 5 Fuses page 6 28 6 Helmet holder page 3 9 7 Shock absorber assembly spring preload adjusting ring page 3 9 8 Main switch page 3 1 9 Fuel cock page 3 6 10 Shift pedal page 3 4 U2UJ25E0 book Page 1 Thursday May 17 2007 4 40 PM ...

Page 15: ...0 3 Rider seat page 3 8 4 Air filter element page 6 9 5 Front turn signal light page 6 30 6 Brake pedal page 3 4 7 Footrest 8 Rear brake light switch page 6 18 9 Owner s tool kit page 6 1 10 Shock absorber assembly spring preload adjusting ring page 3 9 U2UJ25E0 book Page 2 Thursday May 17 2007 4 40 PM ...

Page 16: ...ever page 3 3 2 Left handlebar switches page 3 2 3 Speedometer unit page 3 2 4 Indicator lights page 3 1 5 Right handlebar switches page 3 2 6 Brake lever page 3 4 7 Throttle grip page 6 12 8 Fuel tank cap page 3 5 U2UJ25E0 book Page 3 Thursday May 17 2007 4 40 PM ...

Page 17: ...off The key can be removed EAU10980 Indicator lights EAU11040 Turn signal indicator light TURN This indicator light flashes when the turn signal switch is pushed to the left or right EAU11070 Neutral indicator light NEUTRAL This indicator light comes on when the transmission is in the neutral position EAU11090 High beam indicator light HIGH BEAM This indicator light comes on when the high beam of ...

Page 18: ...stops EAU12347 Handlebar switches Left Right EAU12360 Pass switch PASS Press this switch to flash the headlight EAU12410 Dimmer switch LIGHTS Set the switch to HI for the high beam and to LO for the low beam EAU12440 Turn signal switch TURN To signal a right hand turn push this switch to the right To signal a left hand turn push this switch to the left When released the switch returns to the cen 1...

Page 19: ... key in the ON position use this switch to turn on the hazard lights simultaneous flashing of all turn signal lights The hazard lights are used in case of an emergency or to warn other drivers when your vehicle is stopped where it might be a traffic hazard CAUTION ECA10061 Do not use the hazard lights for an extended length of time with the en gine not running otherwise the bat tery may discharge ...

Page 20: ...ant mesh transmission equipped on this motorcycle EAU12890 Brake lever The brake lever is located at the right handlebar grip To apply the front brake pull the lever toward the handle bar grip EAU12941 Brake pedal The brake pedal is on the right side of the motorcycle To apply the rear brake press down on the brake pedal 1 Shift pedal 1 Brake lever 1 Brake pedal U2UJ25E0 book Page 4 Thursday May 1...

Page 21: ...k cap cannot be closed un less the key is in the lock In addition the key cannot be removed if the cap is not properly closed and locked WARNING EWA11090 Make sure that the fuel tank cap is properly closed before riding EAU13211 Fuel Make sure that there is sufficient fuel in the tank Fill the fuel tank to the bottom of the filler tube as shown WARNING EWA10880 Do not overfill the fuel tank oth er...

Page 22: ...and or premium unleaded fuel Use of un leaded fuel will extend spark plug life and reduce maintenance costs EAU13581 Fuel cock This model is equipped with a negative pressure fuel cock The fuel cock sup plies fuel from the tank to the carburetor while also filtering it The fuel cock lever positions are ex plained as follows and shown in the il lustrations ON With the fuel cock lever in this positi...

Page 23: ...tion the engine can be primed Turn the fuel cock lever to this position when the engine has been al lowed to run out of fuel This sends fuel directly to the carburetor which will make starting easier After the engine has started be sure to turn the lever to ON or RES if you have not refueled yet EAU13630 Starter choke lever Starting a cold engine requires a richer air fuel mixture which is supplie...

Page 24: ...g is locked remove the key and then close the lock cover To unlock the steering 1 Open the steering lock cover and then insert the key 2 Push the key in turn it 1 8 turn counterclockwise so that it moves out and then release it 3 Remove the key and then close the lock cover EAU14220 Rider seat To remove the rider seat Remove the bolts and then pull the rid er seat off To install the rider seat 1 I...

Page 25: ...then remove the key WARNING EWA10160 Never ride with a helmet attached to the helmet holder since the helmet may hit objects causing loss of con trol and possibly an accident EAU14880 Adjusting the shock absorber assemblies Each shock absorber assembly is equipped with a spring preload adjust ing ring CAUTION ECA10100 Never attempt to turn an adjusting mechanism beyond the maximum or minimum setti...

Page 26: ... foot while holding the vehicle upright NOTE The built in sidestand switch is part of the ignition circuit cut off system which cuts the ignition in certain situations See further down for an explanation of the ignition circuit cut off system WARNING EWA10240 The vehicle must not be ridden with the sidestand down or if the side stand cannot be properly moved up or does not stay up otherwise the si...

Page 27: ...the clutch lever is not pulled It prevents starting when the trans mission is in gear and the clutch le ver is pulled but the sidestand is still down It cuts the running engine when the transmission is in gear and the sid estand is moved down Periodically check the operation of the ignition circuit cut off system according to the following procedure WARNING EWA10250 If a malfunction is noted have ...

Page 28: ...er the engine has stalled 10 Move the sidestand up 11 Keep the clutch lever pulled 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden This check is most reliable if performed with a warmed up engine The neutral switch may be defective The motorcycle should not be ridden until checked by a Yamaha dealer The sidestand switch may be defective The motorcycle s...

Page 29: ...equences Therefore it is very important in addition to a thorough visual inspec tion to check the following points before each ride NOTE Pre operation checks should be made each time the vehicle is used Such an inspection can be accomplished in a very short time and the added safety it assures is more than worth the time involved WARNING EWA11150 If any item in the Pre operation check list is not ...

Page 30: ...ecessary Check fluid level in reservoir If necessary add recommended brake fluid to specified level Check hydraulic system for leakage 6 16 6 18 6 19 Rear brake Check operation Lubricate cable if necessary Check pedal free play Adjust if necessary 6 16 6 18 Clutch Check operation Lubricate cable if necessary Check lever free play Adjust if necessary 6 15 Throttle grip Make sure that operation is s...

Page 31: ...hat operation is smooth Lubricate lever pivoting points if necessary 6 23 Sidestand Make sure that operation is smooth Lubricate pivot if necessary 6 24 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened Tighten if necessary Instruments lights signals and switches Check operation Correct if necessary Sidestand switch Check operation of ignition circuit cut off system...

Page 32: ...neutral position The transmission is in gear with the clutch lever pulled and the sid estand up WARNING EWA10290 Before starting the engine check the function of the igni tion circuit cut off system ac cording to the procedure described on page 3 11 Never ride with the sidestand down 1 Turn the fuel cock lever to ON 2 Turn the key to ON and make sure that the engine stop switch is set to RUN 3 Shi...

Page 33: ...low the same procedure as for start ing a cold engine with the exception that the starter choke is not required when the engine is warm EAU16671 Shifting Shifting gears lets you control the amount of engine power available for starting off accelerating climbing hills etc The gear positions are shown in the il lustration NOTE To shift the transmission into the neu tral position press the shift peda...

Page 34: ... acceleration Do not rev the engine while shifting down and avoid high engine speeds with no load on the engine Turn the engine off instead of let ting it idle for an extended length of time e g in traffic jams at traffic lights or at railroad crossings EAU16841 Engine break in There is never a more important period in the life of your engine than the period between 0 and 1600 km 1000 mi For this ...

Page 35: ...ne trouble should occur during the engine break in period immediately have a Yamaha dealer check the vehicle EAU17200 Parking When parking stop the engine and then remove the key from the main switch WARNING EWA10310 Since the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them Do not park on a slope or on soft ground otherwise ...

Page 36: ...ou are not familiar with mainte nance work have a Yamaha dealer do it for you EAU17340 Owner s tool kit The owner s tool kit is located behind panel A See page 6 5 The service information included in this manual and the tools provided in the owner s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs How ever additional tools such as a torque wrench m...

Page 37: ...km ANNUAL CHECK 1 10 20 30 40 1 Fuel line Check fuel and vacuum hoses for cracks or damage 2 Spark plugs Check condition Clean and regap Replace 3 Valves Check valve clearance Adjust 4 Air filter element Clean Replace 5 Battery Check electrolyte level and specific gravity Make sure that the breather hose is properly routed 6 Clutch Check operation Adjust 7 Front brake Check operation fluid level a...

Page 38: ...in lu bricant thoroughly Every 1000 km and after washing the motorcycle or riding in the rain 15 Steering bearings Check bearing play and steering for roughness Lubricate with lithium soap based grease Every 20000 km 16 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened 17 Brake lever pivot shaft Lubricate with silicone grease 18 Brake pedal pivot shaft Lubricate wit...

Page 39: ...r assem blies Check operation and shock absorbers for oil leakage 25 Carburetor Check starter choke operation Adjust engine idling speed 26 Engine oil Change Check oil level and vehicle for oil leakage 27 Engine oil filter element Replace 28 Front and rear brake switches Check operation 29 Moving parts and ca bles Lubricate 30 Throttle grip housing and cable Check operation and free play Adjust th...

Page 40: ...e panel and then push the rear of the panel in EAU19544 Checking the spark plugs The spark plugs are important engine components which are easy to check Since heat and deposits will cause any spark plug to slowly erode the spark plugs should be removed and checked in accordance with the periodic mainte nance and lubrication chart In addition the condition of the spark plugs can re veal the conditi...

Page 41: ... spark plug 1 Measure the spark plug gap with a wire thickness gauge and if nec essary adjust the gap to specifica tion 2 Clean the surface of the spark plug gasket and its mating surface and then wipe off any grime from the spark plug threads 3 Install the spark plug with the spark plug wrench and then tight en it to the specified torque NOTE If a torque wrench is not available when installing a ...

Page 42: ...f 3 Wait a few minutes until the oil set tles and then check the oil level through the check window located at the bottom right side of the crankcase NOTE The engine oil should be between the minimum and maximum level marks 4 If the engine oil is below the mini mum level mark add sufficient oil of the recommended type to raise it to the correct level To change the engine oil with or without oil fi...

Page 43: ...l filler cap NOTE Be sure to wipe off spilled oil on any parts after the engine and exhaust sys tem have cooled down CAUTION ECA11620 In order to prevent clutch slip page since the engine oil also lubricates the clutch do not mix any chemical additives Do not use oils with a diesel speci fication of CD or oils of a high 1 Screw 2 Oil filter element cover 1 Oil filter element 2 O ring Tightening to...

Page 44: ... oil level and correct it if necessary EAU32735 Cleaning the air filter element The air filter element should be cleaned at the intervals specified in the periodic maintenance and lubrication chart Clean the air filter element more fre quently if you are riding in unusually wet or dusty areas 1 Remove the bolts and loosen the air filter case joint clamp screw 2 Disconnect the hoses from the air fi...

Page 45: ... CAUTION ECA10510 To avoid damaging the foam materi al handle it gently and carefully and do not twist or wring it 6 Apply oil of the recommended type to the entire surface of the sponge material and then squeeze the ex cess oil out NOTE The air filter element should be wet but not dripping 7 Pull the sponge material over the air filter element frame 8 Insert the element into the air filter case a...

Page 46: ... following section however may be ser viced by the owner as part of routine maintenance CAUTION ECA10550 The carburetor has been set and ex tensively tested at the Yamaha fac tory Changing these settings without sufficient technical knowl edge may result in poor perfor mance of or damage to the engine EAU21340 Adjusting the engine idling speed The engine idling speed must be checked and if necessa...

Page 47: ...ly check the throttle cable free play and if neces sary have a Yamaha dealer adjust it EAU21401 Valve clearance The valve clearance changes with use resulting in improper air fuel mixture and or engine noise To prevent this from occurring the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart 1 Throttle stop screw Engine...

Page 48: ...tems close to the center of the vehicle and distribute the weight evenly from side to side Properly adjust the suspension for your load and check the condition and pres sure of your tires NEVER OVER LOAD YOUR VEHICLE Make sure that the total weight of the cargo rid er passenger and accessories cowling saddlebags etc if ap proved for this model does not ex ceed the maximum load of the vehicle Opera...

Page 49: ...vehicle cannot be guaranteed After extensive tests only the tires listed below have been ap proved for this model by Yamaha Motor Co Ltd EAU21940 Spoke wheels To maximize the performance durabil ity and safe operation of your motor cycle note the following points regarding the specified wheels The wheel rims should be checked for cracks bends or warpage and the spokes for looseness or dam age befo...

Page 50: ...utch lever free play could be obtained as described above tighten the locknut and skip the rest of the procedure otherwise proceed as follows 3 Fully turn the adjusting bolt at the clutch lever in direction a to loos en the clutch cable 4 Loosen the locknut at the crank case 5 To increase the clutch lever free play turn the adjusting nut in direc tion a To decrease the clutch le ver free play turn...

Page 51: ... indicate the presence of air in the hydraulic system If there is air in the hy draulic system have a Yamaha dealer bleed the system before operating the motorcycle Air in the hydraulic system will dimin ish the braking performance which may result in loss of con trol and an accident EAU22201 Adjusting the brake pedal po sition and free play WARNING EWA10670 It is advisable to have a Yamaha dealer...

Page 52: ...rake pedal free play and if neces sary adjust it as follows To increase the brake pedal free play turn the adjusting nut at the brake rod in direction a To decrease the brake pedal free play turn the adjusting nut in direction b WARNING EWA10680 After adjusting the drive chain slack or removing and installing the rear wheel always check the brake pedal free play If proper adjustment cannot be obta...

Page 53: ...Each front brake pad is provided with a wear indicator groove which allows you to check the brake pad wear with out having to disassemble the brake To check the brake pad wear check the wear indicator groove If a brake pad has worn to the point that the wear indicator groove has almost disap peared have a Yamaha dealer replace the brake pads as a set EAU22540 Rear brake shoes The rear brake is pro...

Page 54: ...rmful chemical reaction and lead to poor braking performance Be careful that water does not en ter the master cylinder when refill ing Water will significantly lower the boiling point of the fluid and may result in vapor lock Brake fluid may deteriorate paint ed surfaces or plastic parts Al ways clean up spilled fluid immediately As the brake pads wear it is nor mal for the brake fluid level to gr...

Page 55: ...ct adjust it as follows EAU22860 To adjust the drive chain slack 1 Loosen the brake pedal free play adjusting nut 2 Remove the cotter pin from the axle nut and then loosen the axle nut 3 Loosen the chain puller locknut at each end of the swingarm 4 To tighten the drive chain turn the adjusting nut at each end of the swingarm in direction a To loos en the drive chain turn the adjust ing nut at each...

Page 56: ... then bend its ends as shown NOTE Make sure that two notches in the axle nut are aligned with the hole through the wheel axle otherwise further tight en the axle nut until they are WARNING EWA10700 Always use a new cotter pin for the axle nut 7 Adjust the brake pedal free play See page 6 16 WARNING EWA10660 After adjusting the brake pedal free play check the operation of the brake light 1 Axle nut...

Page 57: ...lvents 2 Wipe the drive chain dry 3 Thoroughly lubricate the drive chain with a special O ring chain lubricant CAUTION ECA11110 Do not use engine oil or any other lu bricants for the drive chain as they may contain substances that could damage the O rings EAU23100 Checking and lubricating the cables The operation of all control cables and the condition of the cables should be checked before each r...

Page 58: ...ation of the brake and shift pedals should be checked before each ride and the pedal pivots should be lu bricated if necessary EAU23141 Checking and lubricating the brake and clutch levers The operation of the brake and clutch levers should be checked before each ride and the lever pivots should be lu bricated if necessary Recommended lubricant Lithium soap based grease all pur pose grease Recomme...

Page 59: ...nt fork The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic main tenance and lubrication chart To check the condition WARNING EWA10750 Securely support the vehicle so that there is no danger of it falling over Check the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level sur...

Page 60: ...g must be checked as fol lows at the intervals specified in the pe riodic maintenance and lubrication chart 1 Place a stand under the engine to raise the front wheel off the ground WARNING EWA10750 Securely support the vehicle so that there is no danger of it falling over 2 Hold the lower ends of the front fork legs and try to move them for ward and backward If any free play can be felt have a Yam...

Page 61: ...olyte level 1 Place the vehicle on a level sur face and hold it in an upright posi tion NOTE Make sure that the vehicle is positioned straight up when checking the electro lyte level 2 Check the electrolyte level in the battery NOTE The electrolyte should be between the minimum and maximum level marks 3 If the electrolyte is at or below the minimum level mark add distilled water to raise it to the...

Page 62: ...he battery lead connections and correct the breather hose routing To store the battery 1 If the motorcycle will not be used for more than one month remove the battery fully charge it and then place it in a cool dry place 2 If the battery will be stored for more than two months check the specif ic gravity of the electrolyte at least once a month and fully charge the battery whenever necessary 3 Ful...

Page 63: ...mage to the electrical system and possibly a fire 3 Turn the key to ON and turn on the electrical circuit in question to check if the device operates 4 If the fuse immediately blows again have a Yamaha dealer check the electrical system EAU23780 Replacing the headlight bulb This model is equipped with a quartz bulb headlight If the headlight bulb burns out replace it as follows 1 Remove the headli...

Page 64: ...glass part of the headlight bulb to keep it free from oil otherwise the transparency of the glass the luminosity of the bulb and the bulb life will be adversely af fected Thoroughly clean off any dirt and fingerprints on the headlight bulb using a cloth moistened with al cohol or thinner 5 Install the headlight bulb cover and then connect the coupler 6 Install the headlight unit by install ing the...

Page 65: ...the socket push it in and then turn it clock wise until it stops 4 Install the lens by installing the screws CAUTION ECA10680 Do not overtighten the screws oth erwise the lens may break EAU24210 Replacing a turn signal light bulb 1 Remove the turn signal lens by re moving the screws 2 Remove the defective bulb by pushing it in and turning it counter clockwise 1 Screw 1 Tail brake light bulb 1 Scre...

Page 66: ... and level position before starting any maintenance A strong wooden box can be placed under the engine for added stability To service the front wheel 1 Stabilize the rear of the motorcycle by using a motorcycle stand or if an additional motorcycle stand is not available by placing a jack un der the frame in front of the rear wheel 2 Raise the front wheel off the ground by using a motorcycle stand ...

Page 67: ...ut and then remove the wheel CAUTION ECA11070 Do not apply the brake after the wheel has been removed together with the brake disc otherwise the brake pads will be forced shut EAU24932 To install the front wheel 1 Install the speedometer gear unit into the wheel hub so that the pro jections mesh with the slots 2 Lift the wheel up between the fork legs NOTE Make sure that there is enough space betw...

Page 68: ...peedometer cable EAU25080 Rear wheel EAU32750 To remove the rear wheel WARNING EWA10820 It is advisable to have a Yamaha dealer service the wheel Securely support the motor cycle so that there is no danger of it falling over 1 Remove the axle nut cotter pin 2 Loosen the chain puller locknut and the drive chain slack adjusting nut on both ends of the swingarm 1 Speedometer gear unit 2 Retainer 3 Sp...

Page 69: ...ar sprocket and then install the wheel by inserting the wheel axle from the right hand side 2 Install the brake rod onto the brake camshaft lever and then install the brake pedal free play adjusting nut onto the brake rod 3 Connect the brake torque rod to the brake shoe plate by installing the bolt and nut and then tighten the bolt to the specified torque 4 Adjust the drive chain slack See page 6 ...

Page 70: ...gnition systems for example can cause poor starting and loss of power The following troubleshooting chart represents a quick and easy procedure for checking these vital systems your self However should your motorcycle require any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha re...

Page 71: ... spark plugs and check the electrodes 3 Ignition Wet Dry Wipe off with a dry cloth and correct the spark plug gaps or replace the spark plugs Have a Yamaha dealer check the vehicle The engine does not start Check the battery Open the throttle halfway and operate the electric starter Operate the electric starter 4 Battery The engine turns over quickly The engine turns over slowly The battery is goo...

Page 72: ...muffler outlets with plas tic bags after the engine has cooled down 2 Make sure that all caps and covers as well as all electrical couplers and connectors including the spark plug caps are tightly in stalled 3 Remove extremely stubborn dirt like oil burnt onto the crankcase with a degreasing agent and a brush but never apply such prod ucts onto seals gaskets sprock ets the drive chain and wheel ax...

Page 73: ...r hard to reach areas Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning After riding in the rain near the sea or on salt sprayed roads Since sea salt or salt sprayed on roads during winter are extremely corrosive in combination with water carry out the following steps after each ride in the rain near the sea or on salt spr...

Page 74: ...oil and wax spar ingly and make sure to wipe off any excess Never apply oil or wax to any rubber and plastic parts but treat them with a suitable care product Avoid using abrasive polishing compounds as they will wear away the paint NOTE Consult a Yamaha dealer for advice on what products to use EAU26211 Storage Short term Always store your motorcycle in a cool dry place and if necessary protect i...

Page 75: ... the spark plugs and then install the spark plugs and the spark plug caps WARNING EWA10950 To prevent damage or injury from sparking make sure to ground the spark plug electrodes while turning the engine over 6 Lubricate all control cables and the pivoting points of all levers and pedals as well as of the side stand centerstand 7 Check and if necessary correct the tire air pressure and then lift t...

Page 76: ...replacement 1 40 L 1 48 US qt 1 23 Imp qt With oil filter element replacement 1 60 L 1 69 US qt 1 41 Imp qt Air filter Air filter element Wet element Fuel Recommended fuel Unleaded gasoline only Fuel tank capacity 9 5 L 2 51 US gal 2 09 Imp gal Fuel reserve amount 2 6 L 0 69 US gal 0 57 Imp gal Carburetor Manufacturer MIKUNI Type quantity BDS26 x 1 Spark plug s Manufacturer model NGK C6HSA Manufac...

Page 77: ...i 2 25 kgf cm Front wheel Wheel type Spoke wheel Rim size 18x1 60 Rear wheel Wheel type Spoke wheel Rim size 15M C x MT2 75 Front brake Type Single disc brake Operation Right hand operation Recommended fluid DOT 4 Rear brake Type Drum brake Operation Right foot operation Front suspension Type Telescopic fork Spring shock absorber type Coil spring oil damper Wheel travel 140 0 mm 5 51 in Rear suspe...

Page 78: ...ignal light 12 V 21 0 W 2 Meter lighting 14 V 3 0 W 1 Neutral indicator light 14 V 3 0 W 1 High beam indicator light 12 V 1 7 W 1 Turn signal indicator light 14 V 3 0 W 1 Fuses Main fuse 20 0 A Signaling system fuse 10 0 A U2UJ25E0 book Page 3 Thursday May 17 2007 4 40 PM ...

Page 79: ...dentification number The key identification number is stamped into the key Record this num ber in the space provided and use it for reference when ordering a new key EAU26400 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided NOTE The vehicle identification number is used to identify your motorcycle and m...

Page 80: ...STEM PROHIBITED Owners are warned that the law may prohibit a The removal or rendering inopera tive by any person other than for purposes of maintenance repair or replacement of any device or element of design incorporated into any new vehicle for the pur pose of noise control prior to its sale or delivery to the ultimate pur chaser or while it is in use and b The use of the vehicle after such dev...

Page 81: ...n numbers 9 1 Ignition circuit cut off system 3 11 Indicator lights 3 1 K Key identification number 9 1 L Labels location of 1 5 M Main switch 3 1 Matte color caution 7 1 Model label 9 2 N Neutral indicator light 3 1 Noise regulation for Australia 9 2 P Panel removing and installing 6 5 Parking 5 4 Part locations 2 1 Pass switch 3 2 Periodic maintenance and lubrication chart 6 2 Pre operation chec...

Page 82: ... Turn signal switch 3 2 V Valve clearance 6 12 Vehicle identification number 9 1 W Wheel bearings checking 6 26 Wheel front 6 32 Wheel rear 6 33 Wheels 6 14 U2UJ25E0 book Page 2 Thursday May 17 2007 4 40 PM ...

Page 83: ...U2UJ25E0 book Page 3 Thursday May 17 2007 4 40 PM ...

Page 84: ...PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO LTD PRINTED IN JAPAN 2007 05 0 3 1 CR E ...

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