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EBS00002

NOTICE

This manual was produced by the Yamaha Motor Company primarily for use by Yamaha dealers
and their qualified mechanics. It is not possible to include all the knowledge of a mechanic in one
manual, so it is assumed that anyone who uses this book to perform maintenance and repairs on
Yamaha vehicle has a basic understanding of the mechanical ideas and the procedures of vehicle
repair. Repairs attempted by anyone without this knowledge are likely to render the vehicle unsafe
and unfit for use. 

This model has been designed and manufactured to perform within certain specifications in regard
to performance and emissions. Proper service with the correct tools is necessary to ensure that the
vehicle will operate as designed. If there is any question about a service procedure, it is imperative
that you contact a Yamaha dealer for any service information changes that apply to this model. This
policy is intended to provide the customer with the most satisfaction from his vehicle and to conform
to federal environmental quality objectives.

Yamaha Motor Company, Ltd. is continually striving to improve all its models. Modifications and sig-
nificant changes in specifications or procedures will be forwarded to all authorized Yamaha dealers
and will appear in future editions of this manual where applicable.

TIP:

• This Service Manual contains information regarding periodic maintenance to the emission control

system. Please read this material carefully. 

• Designs and specifications are subject to change without notice. 

EBS00003

IMPORTANT INFORMATION

Particularly important information is distinguished in this manual by the following notations.

This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible
injury or death.

A WARNING indicates a hazardous situation which, if not avoided, could result
in death or serious injury. 

A NOTICE indicates special precautions that must be taken to avoid damage to
the vehicle or other property.

A TIP provides key information to make procedures easier or clearer.

WARNING

NOTICE

TIP:

Summary of Contents for 2008 Rhino YXR45FX

Page 1: ...2008 SUPPLEMENTARY SERVICE MANUAL LIT 11616 21 21 2P5 F8197 12 YXR45FX ...

Page 2: ...ith the following manual YXR45FAV SERVICE MANUAL LIT 11616 19 43 2P5 F8197 10 YXR45FW SUPPLEMENTARY SERVICE MANUAL LIT 11616 20 50 2P5 F8197 11 YXR45FX SUPPLEMENTARY SERVICE MANUAL 2007 by Yamaha Motor Corporation U S A First edition August 2007 All rights reserved Any reproduction or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed ...

Page 3: ...t satisfaction from his vehicle and to conform to federal environmental quality objectives Yamaha Motor Company Ltd is continually striving to improve all its models Modifications and sig nificant changes in specifications or procedures will be forwarded to all authorized Yamaha dealers and will appear in future editions of this manual where applicable TIP _ This Service Manual contains informatio...

Page 4: ...parts and clarify procedure steps there are exploded diagrams at the start of each removal and disassembly section 1 An easy to see exploded diagram 4 is provided for removal and disassembly jobs 2 Numbers 5 are given in the order of the jobs in the exploded diagram A number that is enclosed by a circle indicates a disassembly step 3 An explanation of jobs and notes is presented in an easy to read...

Page 5: ...ngine speed H Electrical data Ω V A Symbols I to P in the exploded diagrams indicate the types of lubricants and lubrication points I Apply engine oil J Apply gear oil K Apply molybdenum disulfide oil L Apply brake fluid M Apply wheel bearing grease N Apply lithium soap based grease O Apply molybdenum disulfide grease P Apply silicone grease Symbols Q to R in the exploded diagrams indicate where t...

Page 6: ...CONTENTS SPECIFICATIONS 1 GENERAL SPECIFICATIONS 1 TIGHTENING TORQUES 1 CHASSIS TIGHTENING TORQUES 1 CHASSIS 2 SEATS ENCLOSURE HOOD AND CARGO BED 2 SEATS CONSOLE AND INSTRUMENT PANELS 2 SIDE DOORS 4 ...

Page 7: ... Tightening torque Remarks Nm m kg ft lb Passenger seat and passenger handhold bracket M6 8 0 8 5 8 LT Passenger handhold strap and passenger hand hold bracket M6 7 0 7 5 1 LT Handle latch and side door M5 5 0 5 3 6 Side door bracket and side door M6 7 0 7 5 1 Frame and hinge M8 23 2 3 17 LT Frame and latch M6 8 0 8 5 8 LT GENERAL SPECIFICATIONS TIGHTENING TORQUES ...

Page 8: ...ob Part Q ty Remarks Removing the seats console and instrument panels Remove the parts in the order listed 1 Driver seat 1 2 Passenger seat 1 3 Air intake duct 1 4 Console 1 5 Steering wheel cover 1 6 Steering wheel 1 7 Pedal cover 1 8 Light switch coupler 1 Disconnect 9 Main switch coupler 1 Disconnect 10 On Command four wheel drive switch and differential gear lock switch 2 Disconnect 11 Indicat...

Page 9: ... 1 ft Ib T R 35 Nm 3 5 m kg 25 ft Ib T R 8 Nm 0 8 m kg 5 8 ft Ib Order Job Part Q ty Remarks 12 Auxiliary DC jack connector 2 Disconnect 13 Nut starter cable 1 1 14 Upper instrument panel 1 15 Lower instrument panel 1 16 Passenger handhold strap 1 17 Passenger handhold grip 1 18 Passenger handhold bracket 1 For installation reverse the removal pro cedure ...

Page 10: ...ft Ib New 1 4 New 4 1 LT Order Job Part Q ty Remarks Removing the side doors Remove the parts in order listed The following procedure applies to both of the side doors 1 Rubber protector 2 2 Side door 1 3 Handle latch 1 4 Side door bracket 2 5 Hinge 1 6 Latch 1 For installation reverse the removal pro cedure SEATS ENCLOSURE HOOD AND CARGO BED ...

Page 11: ......

Page 12: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN PRINTED IN U S A ...

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