Yamaha 2005 V Star XVS650AT Owner'S Manual Download Page 60 | Manualshive

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PERIODIC MAINTENANCE AND MINOR REPAIR

6-20

6

3. Tighten the locknut.

WARNING

EWA11230

After adjusting the brake pedal posi-
tion, the brake pedal free play must
be adjusted.

Brake pedal free play

The brake pedal free play should mea-
sure 20.0–30.0 mm (0.79–1.18 in) at
the brake pedal end. Periodically check
the brake pedal free play and, if neces-
sary, adjust it as follows.

To increase the brake pedal free play,
turn the adjusting nut at the brake rod in
direction (a). To decrease the brake
pedal free play, turn the adjusting nut in
direction (b).

EAU22270

Adjusting the rear brake light
switch

The rear brake light switch, which is ac-
tivated by the brake pedal, is properly
adjusted when the brake light comes
on just before braking takes effect. If
necessary, adjust the brake light switch
as follows.
Turn the adjusting nut while holding the
rear brake light switch in place. To
make the brake light come on earlier,
turn the adjusting nut in direction (a). To
make the brake light come on later, turn
the adjusting nut in direction (b).

1. Locknut
2. Brake pedal position adjusting bolt

1. Brake pedal free play adjusting nut

1. Brake light switch

2. Rear brake light switch adjusting nut

U5SC21E0.book Page 20 Wednesday, May 19, 2004 11:41 AM

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Summary of Contents for 2005 V Star XVS650AT

Page 1: ...PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO LTD PRINTED IN JAPAN 2004 05 0 3 1 CR E 5SC 28199 21 XVS650T XVS650AT OWNER S MANUAL ...

Page 2: ...U5SC21E0 book Page 2 Wednesday May 19 2004 11 41 AM ...

Page 3: ...to enjoy all advantages of your XVS650 XVS650A The owner s manual does not only instruct you in how to operate inspect and maintain your motorcycle but also in how to safeguard yourself and others from trouble and injury In addition the many tips given in this manual will help keep your motorcycle in the best possible condition If you have any further questions do not hesitate to contact your Yama...

Page 4: ...your motorcycle and this manual If you have any questions concerning this manual please consult your Yamaha dealer WARNING EWA10030 PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Failure to follow WARNING instructions could result in severe injury or death to the motorcycle operator a by...

Page 5: ...R S MANUAL 2004 by Yamaha Motor Co Ltd 1st edition May 2004 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Co Ltd is expressly prohibited Printed in Japan U5SC21E0 book Page 2 Wednesday May 19 2004 11 41 AM ...

Page 6: ... 3 Engine break in 5 4 Parking 5 4 PERIODIC MAINTENANCE AND MINOR REPAIR 6 1 Owner s tool kit 6 1 Periodic maintenance and lubrication chart 6 2 Removing and installing panels 6 5 Checking the spark plugs 6 6 Engine oil and oil filter element 6 7 Final gear oil 6 10 Cleaning the air filter element 6 11 Adjusting the carburetors 6 13 Adjusting the engine idling speed 6 13 Adjusting the throttle cab...

Page 7: ... 6 30 Replacing the auxiliary light bulb XVS650A 6 31 Supporting the motorcycle 6 31 Front wheel 6 32 Rear wheel 6 33 Troubleshooting 6 35 Troubleshooting chart 6 36 MOTORCYCLE CARE AND STORAGE 7 1 Care 7 1 Storage 7 3 SPECIFICATIONS 8 1 CONSUMER INFORMATION 9 1 Identification numbers 9 1 Motorcycle noise regulation for Australia 9 2 U5SC21E0 book Page 2 Wednesday May 19 2004 11 41 AM ...

Page 8: ...nts have been caused by an automobile driver who did not see the motorcycle Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident Therefore Wear a brightly colored jacket Use extra caution when ap proaching and passing through intersections since intersec tions are the most likely places for motorcycle accidents to oc cur Ride where other motorist...

Page 9: ...ce shield or goggles Wind in your unprotected eyes could contribute to an impairment of vision which could delay seeing a hazard The use of a jacket heavy boots trousers gloves etc is effective in preventing or reducing abrasions or lacerations Never wear loose fitting clothes otherwise they could catch on the control levers footrests or wheels and cause injury or an accident Never touch the engin...

Page 10: ...tion when selecting and installing any ac cessories Keep the following guidelines in mind as well as those provided under Load ing when mounting accessories Never install accessories or carry cargo that would impair the perfor mance of your motorcycle Care fully inspect the accessory before using it to make sure that it does not in any way reduce ground clearance or cornering clearance limit suspe...

Page 11: ...off before leaving the motorcycle unattended and remove the key from the main switch When parking the motor cycle note the following The engine and exhaust system may be hot therefore park the motorcycle in a place where pe destrians or children are not like ly to touch these hot areas Do not park the motorcycle on a slope or soft ground otherwise it may fall over Do not park the motorcycle near a...

Page 12: ...SAFETY INFORMATION 1 5 1 EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle U5SC21E0 book Page 5 Wednesday May 19 2004 11 41 AM ...

Page 13: ...SAFETY INFORMATION 1 6 1 3 XVS650 3 XVS650A U5SC21E0 book Page 6 Wednesday May 19 2004 11 41 AM ...

Page 14: ... 7 2 Fuel cock page 3 10 3 Starter choke knob page 3 11 4 Shock absorber assembly spring preload adjusting ring page 3 14 5 Helmet holder page 3 13 6 Storage compartment page 3 14 7 Owner s tool kit page 6 1 U5SC21E0 book Page 1 Wednesday May 19 2004 11 41 AM ...

Page 15: ...Right view 1 Engine oil filter element page 6 7 2 Battery page 6 26 3 Fuses page 6 28 4 Main switch steering lock page 3 2 5 Air filter element page 6 11 6 Brake pedal page 3 8 U5SC21E0 book Page 2 Wednesday May 19 2004 11 41 AM ...

Page 16: ...ts 1 Clutch lever page 3 7 2 Left handlebar switches page 3 5 3 Speedometer unit page 3 5 4 Fuel tank cap page 3 8 5 Right handlebar switches page 3 5 6 Throttle grip page 6 14 7 Brake lever page 3 8 U5SC21E0 book Page 3 Wednesday May 19 2004 11 41 AM ...

Page 17: ...LY IF IT IS LOST If the code re reg istering key is lost registering new codes in the standard keys is impossible The standard keys can still be used to start the vehicle however if code re registering is required i e if a new standard key is made or all keys are lost the entire immobi lizer system must be replaced Therefore it is highly recom mended to use either standard key and keep the code re...

Page 18: ...gistering key red bow keep it in a safe place and only use it for code re registering EAU10480 ON XVS650 All electrical systems are supplied with power and the headlight meter lighting and taillight come on and the engine can be started The key cannot be re moved EAU33590 ON XVS650A All electrical circuits are supplied with power the meter lighting taillight and auxiliary light come on and the eng...

Page 19: ... is moving otherwise the electrical systems will be switched off which may result in loss of control or an accident Make sure that the vehicle is stopped be fore turning the key to OFF or LOCK EAU33000 Parking XVS650A The steering is locked and the taillight and auxiliary light are on The hazard light and turn signal lights can be turned on but all other electrical systems are off The key can be r...

Page 20: ...t come on for a few seconds then go off have a Yamaha dealer check the electrical cir cuit When the key is turned to OFF and 30 seconds have passed the indicator light will start flashing indicating the im mobilizer system is enabled After 24 hours have passed the indicator light will stop flashing however the immobi lizer system is still enabled NOTE This model is also equipped with a self diagno...

Page 21: ...he speedometer unit is equipped with a speedometer an odometer and a tripmeter The speedometer shows riding speed The odometer shows the total distance traveled The tripmeter shows the distance traveled since it was last set to zero with the reset knob The tripmeter can be used to estimate the distance that can be traveled with a full tank of fuel This information will en able you to plan future f...

Page 22: ...Set this switch to to stop the engine in case of an emergen cy such as when the vehicle overturns or when the throttle cable is stuck EAU12710 Start switch Push this switch to crank the engine with the starter CAUTION ECA10050 See page 5 1 for starting instruc tions prior to starting the engine EAU12731 Hazard switch XVS650A With the key in the ON or posi tion use this switch to turn on the haz ar...

Page 23: ...EAU12870 Shift pedal XVS650 The shift pedal is located on the left side of the engine and is used in com bination with the clutch lever when shifting the gears of the 5 speed con stant mesh transmission equipped on this motorcycle EAU12880 Shift pedal XVS650A The shift pedal is located on the left side of the engine and is used in com bination with the clutch lever when shifting the gears of the 5...

Page 24: ...n the brake pedal EAU13120 Fuel tank cap To remove the fuel tank cap Slide the lock cover open insert the key into the lock and then turn it 1 4 turn clockwise The lock will be released and the fuel tank cap can be removed To install the fuel tank cap 1 Insert the fuel tank cap into the tank opening with the key inserted in the lock and with the mark facing forward 1 Brake lever 1 Brake pedal 1 Br...

Page 25: ...and expands Avoid spilling fuel on the hot en gine CAUTION ECA10070 Immediately wipe off spilled fuel with a clean dry soft cloth since fuel may deteriorate painted surfac es or plastic parts EAU13330 CAUTION ECA11400 Use only unleaded gasoline The use of leaded gasoline will cause severe damage to internal engine parts such as the valves and piston rings as well as to the exhaust system Your Yama...

Page 26: ...as follows and shown in the il lustrations OFF With the fuel cock lever in this position fuel will not flow Always turn the fuel cock lever to this position when the en gine is not running ON With the fuel cock lever in this position fuel flows to the carburetors Turn the fuel cock lever to this position when starting the engine and riding RES 1 Arrow mark positioned over OFF 1 Arrow mark position...

Page 27: ...arter choke Move the knob in direction b to turn off the starter choke CAUTION ECA10990 Do not use the starter choke for more than 3 minutes as the exhaust pipe may discolor from excessive heat In addition extended use of the starter choke will cause after burning If this occurs turn off the starter choke EAU14180 Seats XVS650 Passenger seat To remove the passenger seat Remove the nut and then pul...

Page 28: ... bolts 2 Install the passenger seat NOTE Make sure that the seats are properly secured before riding EAU14190 Seats XVS650A Passenger seat To remove the passenger seat Remove the bolt and then pull the pas senger seat up To install the passenger seat Insert the projections on the front of the passenger seat into the holders as shown place the seat in the original po sition and then install the bol...

Page 29: ...at NOTE Make sure that the seats are properly secured before riding EAU14281 Helmet holder To open the helmet holder insert the key into the lock and then turn the key as shown To lock the helmet holder place it in the original position and then remove the key WARNING EWA10160 Never ride with a helmet attached to the helmet holder since the helmet may hit objects causing loss of con trol and possi...

Page 30: ...ise re move it and then close the lock cover EAU14860 Adjusting the shock absorber assembly This shock absorber assembly is equipped with a spring preload adjust ing ring CAUTION ECA10100 Never attempt to turn an adjusting mechanism beyond the maximum or minimum settings Adjust the spring preload as follows 1 Remove the passenger and rider seats See page 3 11 1 Storage compartment cover 2 Storage ...

Page 31: ...handling read and understand the following information before handling the shock absorber The manufacturer cannot be held re sponsible for property damage or personal injury that may result from improper handling Do not tamper with or attempt to open the gas cylinder Do not subject the shock ab sorber to an open flame or other high heat sources otherwise it may explode due to excessive gas pressur...

Page 32: ... the respon sibility of raising the sidestand be fore starting off Therefore check this system regularly as described below and have a Yamaha dealer re pair it if it does not function proper ly EAU15311 Ignition circuit cut off system The ignition circuit cut off system com prising the sidestand switch clutch switch and neutral switch has the fol lowing functions It prevents starting when the tran...

Page 33: ...r the engine has stalled 10 Move the sidestand up 11 Keep the clutch lever pulled 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden This check is most reliable if performed with a warmed up engine The neutral switch may be defective The motorcycle should not be ridden until checked by a Yamaha dealer The sidestand switch may be defective The motorcycle sh...

Page 34: ...quences Therefore it is very important in addition to a thorough visual inspec tion to check the following points before each ride NOTE Pre operation checks should be made each time the vehicle is used Such an inspection can be accomplished in a very short time and the added safety it assures is more than worth the time involved WARNING EWA11150 If any item in the Pre operation check list is not w...

Page 35: ... Check brake pads for wear Replace if necessary Check fluid level in reservoir If necessary add recommended brake fluid to specified level Check hydraulic system for leakage 6 18 6 21 6 21 Rear brake Check operation Check pedal free play Adjust if necessary 6 19 6 21 Clutch Check operation Lubricate cable if necessary Check lever free play Adjust if necessary 6 17 Throttle grip Make sure that oper...

Page 36: ...ooth Lubricate lever pivoting points if necessary 6 24 Sidestand Make sure that operation is smooth Lubricate pivot if necessary 6 24 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened Tighten if necessary Instruments lights signals and switches Check operation Correct if necessary Sidestand switch Check operation of ignition circuit cut off system If system is defec...

Page 37: ...lever pulled and the sid estand up WARNING EWA10290 Before starting the engine check the function of the igni tion circuit cut off system ac cording to the procedure described on page 3 16 Never ride with the sidestand down 1 Turn the fuel cock lever to ON 2 Turn the key to ON and make sure that the engine stop switch is set to 3 Shift the transmission into the neu tral position NOTE When the tran...

Page 38: ...rate hard when the engine is cold 7 When the engine is warm turn the starter choke off NOTE The engine is warm when it responds normally to the throttle with the starter choke turned off EAU16640 Starting a warm engine Follow the same procedure as for start ing a cold engine with the exception that the starter choke is not required when the engine is warm EAU16671 Shifting XVS650 XVS650A 1 Shift p...

Page 39: ... the engine is running Inade quate lubrication may damage the transmission Always use the clutch while changing gears to avoid damag ing the engine transmission and drive train which are not designed to withstand the shock of forced shifting EAU16800 Tips for reducing fuel consumption Fuel consumption depends largely on your riding style Consider the following tips to reduce fuel consumption Turn ...

Page 40: ...ottle 1000 1600 km 600 1000 mi Avoid prolonged operation above 1 2 throttle CAUTION ECA10331 After 1000 km 600 mi of operation the engine oil and final gear oil must be changed and the oil filter car tridge or element replaced 1600 km 1000 mi and beyond The vehicle can now be operated nor mally CAUTION ECA10270 If any engine trouble should occur during the engine break in period immediately have a...

Page 41: ...t familiar with mainte nance work have a Yamaha dealer do it for you EAU17450 Owner s tool kit The owner s tool kit is located inside the storage compartment See page 3 14 The service information included in this manual and the tools provided in the owner s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs How ever additional tools such as a torque ...

Page 42: ...s NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING 1000 km ANNUAL CHECK 1 10 20 30 40 1 Fuel line Check fuel hoses for cracks or damage 2 Fuel filter Check condition 3 Spark plugs Check condition Clean and regap Replace 4 Valves Check valve clearance Adjust 5 Air filter element Clean Replace 6 Clutch Check operation Adjust 7 Front brake Check operation fluid level and vehicle for fluid leakage Re...

Page 43: ...k bearing play and steering for roughness Lubricate with lithium soap based grease Every 20000 km 15 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened 16 Sidestand Check operation Lubricate 17 Sidestand switch Check operation 18 Front fork Check operation and for oil leakage 19 Shock absorber assem bly Check operation and shock absorber for oil leakage 20 Carburetor...

Page 44: ...22 Engine oil filter element Replace 23 Final gear oil Check oil level and vehicle for oil leakage Change 24 Front and rear brake switches Check operation 25 Moving parts and ca bles Lubricate 26 Throttle grip housing and cable Check operation and free play Adjust the throttle cable free play if necessary Lubricate the throttle grip housing and cable 27 Muffler and exhaust pipe Check the screw cla...

Page 45: ... chapter Refer to this section each time a panel needs to be removed and installed XVS650 XVS650A EAU19193 Panel A To remove the panel Remove the bolts and then take the panel off XVS650 XVS650A To install the panel Place the panel in the original position and then install the bolts 1 Panel A 1 Panel A 1 Panel B 1 Bolt 1 Bolt U5SC21E0 book Page 5 Wednesday May 19 2004 11 41 AM ...

Page 46: ...e spark plugs can re veal the condition of the engine To remove a spark plug 1 Remove the spark plug cap 2 Remove the spark plug as shown with the spark plug wrench includ ed in the owner s tool kit To check the spark plugs 1 Check that the porcelain insulator around the center electrode on each spark plug is a medium to light tan the ideal color when the vehicle is ridden normally 2 Check that al...

Page 47: ...he spark plug cap EAU19742 Engine oil and oil filter element The engine oil level should be checked before each ride In addition the oil must be changed and the oil filter ele ment replaced at the intervals specified in the periodic maintenance and lubri cation chart To check the engine oil level 1 Place the vehicle on a level sur face and hold it in an upright posi tion NOTE Make sure that the ve...

Page 48: ...t up for several minutes and then turn it off 2 Place an oil pan under the engine to collect the used oil 3 Remove the engine oil filler cap and drain bolt to drain the oil from the crankcase NOTE Skip steps 4 7 if the oil filter element is not being replaced 4 Remove the outer and inner oil fil ter element covers by removing the bolts 1 Engine oil level check window 2 Maximum level mark 3 Minimum...

Page 49: ...t use oils with a diesel speci fication of CD or oils of a high er quality than specified In addition do not use oils labeled ENERGY CONSERVING II or higher Make sure that no foreign mate rial enters the crankcase 10 Start the engine and then let it idle for several minutes while checking it for oil leakage If oil is leaking im mediately turn the engine off and check for the cause 1 Inner oil filt...

Page 50: ...e final gear oil level 1 Place the vehicle on a level sur face and hold it in an upright posi tion NOTE The final gear oil level must be checked on a cold engine Make sure that the vehicle is posi tioned straight up when checking the oil level A slight tilt to the side can result in a false reading 2 Remove the oil filler bolt and then check the oil level in the final gear case NOTE The oil level ...

Page 51: ...d be cleaned at the intervals specified in the periodic maintenance and lubrication chart Clean the air filter element more fre quently if you are riding in unusually wet or dusty areas 1 Remove the air filter case cover by removing the bolts 2 Pull the air filter element out 3 Lightly tap the air filter element to remove most of the dust and dirt and then blow the remaining dirt out with compress...

Page 52: ...er ele ment installed otherwise the piston s and or cylinder s may become excessively worn 5 Install the air filter case cover by aligning the match marks and in stalling the bolts NOTE If dust or water collects in the air filter check hose remove the clamp from it and then remove the plug to drain the hose 1 Air filter element 1 Air filter element holder 2 Projection 3 Slot 1 Match marks 1 Air fi...

Page 53: ...gine idling speed The engine idling speed must be checked and if necessary adjusted as follows at the intervals specified in the periodic maintenance and lubrication chart The engine should be warm before making this adjustment NOTE The engine is warm when it quickly responds to the throttle A diagnostic tachometer is needed to make this adjustment 1 Attach the tachometer to the spark plug lead 2 ...

Page 54: ...rvals specified in the periodic maintenance and lubrication chart EAU32771 Tires To maximize the performance durabil ity and safe operation of your motor cycle note the following points regarding the specified tires Tire air pressure The tire air pressure should be checked and if necessary adjusted before each ride WARNING EWA10500 The tire air pressure must be checked and adjusted on cold tires i...

Page 55: ...use tire damage an accident or even injury Tire inspection Always check the tires before operating the motorcycle If a tire tread shows crosswise lines minimum tread depth if the tire has a nail or glass fragments in it or if the sidewall is cracked con tact a Yamaha dealer immediately and have the tire replaced Tire air pressure measured on cold tires 0 90 kg 0 198 lb Front XVS650 200 kPa 29 psi ...

Page 56: ...lace it as soon as possible with a high quality product Tire information This motorcycle is equipped with spoke wheels and tube tires WARNING EWA10460 The front and rear tires should be of the same make and de sign otherwise the handling characteristics of the vehicle cannot be guaranteed After extensive tests only the tires listed below have been ap proved for this model by Yamaha Motor Co Ltd Fr...

Page 57: ...or it to develop its optimal characteris tics EAU22041 Adjusting the clutch lever free play The clutch lever free play should mea sure XVS650 10 0 15 0 mm 0 39 0 59 in XVS650A 5 0 10 0 mm 0 20 0 39 in as shown Periodically check the clutch lever free play and if necessary adjust it as follows 1 Loosen the locknut at the clutch le ver 2 To increase the clutch lever free play turn the adjusting bolt...

Page 58: ...er free play and if necessary adjust it as follows 1 Loosen the locknut at the brake le ver 2 To increase the brake lever free play turn the adjusting screw in di rection a To decrease the brake lever free play turn the adjusting screw in direction b 3 Tighten the locknut WARNING EWA10630 After adjusting the brake lever free play check the free play and make sure that the brake is working properly...

Page 59: ... should be ad justed before adjusting the brake pedal free play Brake pedal position The brake pedal should be positioned approximately XVS650 102 0 mm 4 02 in XVS650A 108 0 mm 4 25 in above the top of the footrest as shown Peri odically check the brake pedal position and if necessary adjust it as follows 1 Loosen the locknut at the brake pedal 2 To raise the brake pedal turn the adjusting bolt in...

Page 60: ...adjusting nut in direction b EAU22270 Adjusting the rear brake light switch The rear brake light switch which is ac tivated by the brake pedal is properly adjusted when the brake light comes on just before braking takes effect If necessary adjust the brake light switch as follows Turn the adjusting nut while holding the rear brake light switch in place To make the brake light come on earlier turn ...

Page 61: ...s assemble the brake To check the brake shoe wear check the position of the wear indicator while applying the brake If a brake shoe has worn to the point that the wear indicator reaches the wear limit line have a Yamaha dealer replace the brake shoes as a set EAU22580 Checking the brake fluid level Insufficient brake fluid may allow air to enter the brake system possibly caus ing it to become inef...

Page 62: ...ave a Yamaha dealer change the brake fluid at the intervals specified in the NOTE after the periodic mainte nance and lubrication chart In addition have the oil seals of the brake master cylinder and caliper as well as the brake hose replaced at the intervals listed below or whenever they are dam aged or leaking Oil seals Replace every two years Brake hose Replace every four years EAU23100 Checkin...

Page 63: ...ld be lubricated or replaced at the intervals specified in the periodic maintenance chart EAU23131 Checking and lubricating the brake and shift pedals The operation of the brake and shift pedals should be checked before each ride and the pedal pivots should be lu bricated if necessary Recommended lubricant Lithium soap based grease all pur pose grease U5SC21E0 book Page 23 Wednesday May 19 2004 11...

Page 64: ...and lubricating the sidestand The operation of the sidestand should be checked before each ride and the sidestand pivot and metal to metal contact surfaces should be lubricated if necessary WARNING EWA10730 If the sidestand does not move up and down smoothly have a Yamaha dealer check or repair it Recommended lubricant Lithium soap based grease all pur pose grease Recommended lubricant Lithium soa...

Page 65: ...o check if the front fork compresses and rebounds smoothly CAUTION ECA10590 If any damage is found or the front fork does not operate smoothly have a Yamaha dealer check or re pair it EAU23280 Checking the steering Worn or loose steering bearings may cause danger Therefore the operation of the steering must be checked as fol lows at the intervals specified in the pe riodic maintenance and lubricat...

Page 66: ...battery is located behind panel B See page 6 5 This model is equipped with a sealed type MF battery which does not re quire any maintenance There is no need to check the electrolyte or to add distilled water To charge the battery Have a Yamaha dealer charge the bat tery as soon as possible if it seems to have discharged Keep in mind that the battery tends to discharge more quickly if the vehicle i...

Page 67: ...THIS AND ALL BATTER IES OUT OF THE REACH OF CHILDREN To store the battery 1 If the model will not be used for more than one month remove the battery fully charge it and then place it in a cool dry place 2 If the battery will be stored for more than two months check it at least once a month and fully charge it if necessary 3 Fully charge the battery before in stallation 4 After installation make su...

Page 68: ...trical system and possibly a fire 3 Turn the key to ON and turn on the electrical circuit in question to check if the device operates 4 If the fuse immediately blows again have a Yamaha dealer check the electrical system 1 Fuse box 2 Main fuse 3 Spare main fuse 1 Headlight fuse 2 Signaling system fuse 3 Ignition fuse 4 Carburetor heater fuse 5 Parking lighting fuse for XVS650A only 6 Backup fuse f...

Page 69: ...t There fore keep flammable products away from a lit headlight bulb and do not touch the bulb until it has cooled down 4 Place a new headlight bulb into po sition and then secure it with the bulb holder CAUTION ECA10660 Do not touch the glass part of the headlight bulb to keep it free from oil otherwise the transparency of the glass the luminosity of the bulb and the bulb life will be adversely af...

Page 70: ...l brake light bulb 1 Remove the lens by removing the screws XVS650 XVS650A 2 Remove the defective bulb by pushing it in and turning it counter clockwise 3 Insert a new bulb into the socket push it in and then turn it clock wise until it stops 4 Install the lens by installing the screws CAUTION ECA10680 Do not overtighten the screws oth erwise the lens may break 1 Do not touch the glass part of the...

Page 71: ...ince this model is not equipped with a centerstand follow these precautions when removing the front and rear wheel or performing other maintenance requiring the motorcycle to stand up right Check that the motorcycle is in a stable and level position before starting any maintenance A strong wooden box can be placed under the engine for added stability To service the front wheel 1 Stabilize the rear...

Page 72: ...he front wheel 2 Loosen the front wheel axle pinch bolt then the wheel axle 3 Lift the front wheel off the ground according to the procedure on page 6 31 4 Pull the wheel axle out and then remove the wheel CAUTION ECA11070 Do not apply the brake after the wheel has been removed together with the brake disc otherwise the brake pads will be forced shut EAU24932 To install the front wheel 1 Install t...

Page 73: ...bars several times to check if the front fork compresses and rebounds smoothly 8 Connect the speedometer cable EAU25080 Rear wheel EAU25141 To remove the rear wheel WARNING EWA10820 It is advisable to have a Yamaha dealer service the wheel Securely support the motor cycle so that there is no danger of it falling over 1 Loosen the axle nut 2 Disconnect the brake torque rod from the brake shoe plate...

Page 74: ...5511 To install the rear wheel 1 Install the rear wheel wheel axle final gear case and drive shaft by pushing the wheel forward and guiding the drive shaft into the mid dle gear universal joint 2 Install the final gear case bolts 3 Install the brake rod onto the brake camshaft lever and then install the brake pedal free play adjusting nut onto the brake rod 4 Install the brake torque rod bolt and ...

Page 75: ...ause poor starting and loss of power The following troubleshooting chart represents a quick and easy procedure for checking these vital systems your self However should your motorcycle require any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation parts ...

Page 76: ...ition Have a Yamaha dealer check the vehicle Remove the spark plugs and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gaps or replace the spark plugs Have a Yamaha dealer check the vehicle The engine does not start Have a Yamaha dealer check the vehicle The engine does not start Check the battery Operate the electric starter 4 Battery The engine turns over qu...

Page 77: ...eave the cleaner on the af fected area any longer than in structed Also thoroughly rinse the area off with water immedi ately dry it and then apply a cor rosion protection spray Improper cleaning can damage windshields cowlings panels and other plastic parts Use only a soft clean cloth or sponge with mild detergent and water to clean plastic Do not use any harsh chemical products on plastic parts ...

Page 78: ...n After cleaning 1 Dry the motorcycle with a chamois or an absorbing cloth 2 Use a chrome polish to shine chrome aluminum and stainless steel parts including the exhaust system Even the thermally in duced discoloring of stainless steel exhaust systems can be re moved through polishing 3 To prevent corrosion it is recom mended to apply a corrosion pro tection spray on all metal including chrome and...

Page 79: ...k that has an OFF posi tion Turn the fuel cock lever to OFF 3 Drain the carburetor float cham bers by loosening the drain bolts this will prevent fuel deposits from building up Pour the drained fuel into the fuel tank 4 Fill up the fuel tank and add fuel stabilizer if available to prevent the fuel tank from rusting and the fuel from deteriorating 5 Perform the following steps to pro tect the cylin...

Page 80: ...els are off the ground Alterna tively turn the wheels a little every month in order to prevent the tires from becoming degraded in one spot 8 Cover the muffler outlets with plas tic bags to prevent moisture from entering them 9 Remove the battery and fully charge it Store it in a cool dry place and charge it once a month Do not store the battery in an ex cessively cold or warm place less than 0 C ...

Page 81: ...W50 Recommended engine oil grade API service SE SF SG type or higher Engine oil quantity Without oil filter element replacement 2 60 L 2 75 US qt 2 29 Imp qt With oil filter element replacement 2 80 L 2 96 US qt 2 46 Imp qt Final gear oil Type SAE80 API GL 4 Hypoid gear oil Quantity 0 19 L 0 20 US qt 0 17 Imp qt Air filter Air filter element Dry element Fuel Recommended fuel Unleaded gasoline only...

Page 82: ...aximum load XVS650 180 kg 397 lb XVS650A 200 kg 441 lb Total weight of rider passenger cargo and accessories Tire air pressure measured on cold tires Loading condition 0 90 kg 0 198 lb Front XVS650 200 kPa 29 psi 2 00 kgf cm XVS650A 225 kPa 33 psi 2 25 kgf cm Rear 225 kPa 33 psi 2 25 kgf cm Loading condition XVS650 90 180 kg 198 397 lb XVS650A 90 200 kg 198 441 lb Front XVS650 200 kPa 29 psi 2 00 ...

Page 83: ... 60 W 55 0 W 1 Tail brake light 12 V 5 0 21 0 W 1 Front turn signal light 12 V 21 0 W 2 Rear turn signal light 12 V 21 0 W 2 Auxiliary light XVS650A 12 V 4 0 W 1 Meter lighting 12 V 1 7 W 1 Neutral indicator light 12 V 1 7 W 1 High beam indicator light 12 V 1 7 W 1 Turn signal indicator light 12 V 1 7 W 1 Engine trouble warning light 12 V 1 7 W 1 Immobilizer system indicator light XVS650A LED Fuse...

Page 84: ... INFORMATION EAU26381 Key identification number XVS650 XVS650A The key identification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key EAU26400 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided 1 Key identification number 1 Key i...

Page 85: ...U26570 Motorcycle noise regulation for Australia TAMPERING WITH NOISE CON TROL SYSTEM PROHIBITED Owners are warned that the law may prohibit a The removal or rendering inopera tive by any person other than for purposes of maintenance repair or replacement of any device or element of design incorporated into any new vehicle for the pur pose of noise control prior to its sale or delivery to the ulti...

Page 86: ...icator light 3 4 Horn switch 3 6 I Identification numbers 9 1 Ignition circuit cut off system 3 16 Immobilizer system indicator light XVS650A 3 4 Immobilizer system XVS650A 3 1 Indicator and warning lights 3 4 K Key identification number 9 1 L Labels location of 1 5 Luggage strap holders 3 15 M Main switch steering lock XVS650 3 2 Main switch steering lock XVS650A 3 2 Model label 9 2 N Neutral ind...

Page 87: ...chart 6 36 Turn signal indicator light 3 4 Turn signal light bulb or tail brake light bulb replacing 6 30 Turn signal switch 3 6 V Valve clearance adjusting 6 14 Vehicle identification number 9 1 W Wheel bearings checking 6 26 Wheel front 6 32 Wheel rear 6 33 Wheels 6 17 U5SC21E0 book Page 2 Wednesday May 19 2004 11 41 AM ...

Page 88: ...A5 yoko_Blank fm Page 1 Tuesday April 8 2003 11 43 AM ...

Page 89: ...A5 yoko_Blank fm Page 1 Tuesday April 8 2003 11 43 AM ...

Page 90: ...PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO LTD PRINTED IN JAPAN 2004 05 0 3 1 CR E 5SC 28199 21 XVS650T XVS650AT OWNER S MANUAL ...

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